A blanking module with counting and stacking function

Abstract

The utility model discloses a kind of unloading module with counting stacking function, belong to unloading module technical field, including connecting frame, the inside fixed mounting of connecting frame has conveying assembly, the inside of connecting frame and located above conveying assembly fixed mounting has ion fan, the top fixed mounting of connecting frame has vertical plate;The utility model is through setting stacking counting device, so that staff can be stacked and counted to the material discharged by the cooperation of structure such as placing groove and infrared counter when needed, to reduce the inconvenience that can appear in working process, and then improve the working capacity of module;The utility model is through setting horizontal adjusting device, so that staff can make module keep horizontal on different ground by the cooperation of structure such as bottom plate and support frame when needed, to reduce the possibility that the conveying of material is adversely affected, and then improve the practicability of module.

Description

Technical Field

[0001] This utility model belongs to the technical field of material feeding module, specifically relating to a material feeding module with counting and stacking function. Background Technology

[0002] The unloading module is a functional unit in an automated production line used to take out workpieces from the upstream station and place them in an orderly manner to the downstream station (such as material tray, conveyor belt, temporary storage area). Common forms include in-mold shearing unloading, belt / chain plate conveying + clamping and tray loading, sorting unloading, and punching and transfer, etc. It is widely used in 3C, new energy battery, hardware stamping, packaging and other industries.

[0003] Existing feeding modules cannot stack and count the discharged materials, which can cause inconvenience to the work and reduce the module's working capacity. They also cannot maintain a level surface on different surfaces, which can have an adverse effect on the material conveying process and reduce the module's practicality. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a material unloading module with counting and stacking functions, characterized by high working capacity and strong practicality.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a material unloading module with counting and stacking function, comprising a connecting frame, a conveying component fixedly installed on the inner side of the connecting frame, an ion fan fixedly installed on the inner side of the connecting frame and above the conveying component, a vertical plate fixedly installed on the top of the connecting frame, a lighting lamp fixedly installed on one side of the vertical plate, a stacking counting device fixedly installed on the outer side of the connecting frame, and a horizontal adjustment device provided on the outer side of the stacking counting device; The stacking counting device includes a limiting frame. A limiting frame is fixedly installed on one side of the connecting frame. A support frame is fixedly installed below the connecting frame. An electric telescopic rod is fixedly connected to the inner side of the support frame. A movable box is fixedly installed on one side of the electric telescopic rod. Multiple placement slots are opened on the inner side of the movable box. A counting component is fixedly installed on the side of the limiting frame away from the connecting frame.

[0006] Preferably, an elastic rubber plate is fixedly installed on the inner side of the placement groove.

[0007] Preferably, the counting component includes an infrared counter, with the infrared counter fixedly installed on the side of the limiting frame away from the connecting frame, and an infrared sensor fixedly installed on the side of the infrared counter close to the connecting frame.

[0008] Preferably, a transparent cover is hinged to one side of the limiting frame and located outside the infrared counter.

[0009] Preferably, the leveling device includes a base plate, which is fixedly installed below the support frame. Multiple screws are threadedly installed on the edge of the base plate, and a support frame is installed on the outside of the screws via bearings.

[0010] Preferably, the two sides of the base plate are in contact with the inner sides of the multiple support frames.

[0011] Preferably, multiple levels are fixedly installed on the outer side of the base plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting up a stacking and counting device, enables workers to stack and count the discharged materials when needed through the combination of the placement slot and infrared counter, thereby reducing the inconvenience that may occur during the work process and improving the working capacity of the module.

[0013] 2. By setting up a leveling device, this utility model enables workers to keep the module level on different ground surfaces when needed through the cooperation of the base plate and support frame, thereby reducing the possibility of adverse effects on material transportation and improving the practicality of the module. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a three-dimensional sectional view of the present invention; Figure 3 This is a perspective sectional view of the stacking counting device of this utility model; Figure 4 This is a three-dimensional sectional view of the horizontal adjustment device of this utility model.

[0015] In the diagram: 1. Connecting frame; 2. Vertical plate; 3. Lighting lamp; 4. Ionizing fan; 5. Conveying assembly; 6. Stacking and counting device; 61. Limiting frame; 62. Counting assembly; 621. Transparent cover; 622. Infrared counter; 623. Infrared sensor; 63. Placement slot; 64. Elastic rubber plate; 65. Moving box; 66. Electric telescopic rod; 67. Support frame; 7. Horizontal adjustment device; 71. Base plate; 72. Screw; 73. Support frame; 74. Level. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Please see Figure 1-4 The present invention provides the following technical solution: a material unloading module with counting and stacking function, including a connecting frame 1, a conveying component 5 fixedly installed on the inner side of the connecting frame 1, an ion fan 4 fixedly installed on the inner side of the connecting frame 1 and above the conveying component 5, a vertical plate 2 fixedly installed on the upper part of the connecting frame 1, a lighting lamp 3 fixedly installed on one side of the vertical plate 2, a stacking counting device 6 fixedly installed on the outer side of the connecting frame 1, and a horizontal adjustment device 7 provided on the outer side of the stacking counting device 6; The stacking counting device 6 includes a limiting frame 61. The limiting frame 61 is fixedly installed on one side of the connecting frame 1. A support frame 67 is fixedly installed below the connecting frame 1. An electric telescopic rod 66 is fixedly connected to the inner side of the support frame 67. A movable box 65 is fixedly installed on one side of the electric telescopic rod 66. Multiple placement slots 63 are opened on the inner side of the movable box 65. A counting component 62 is fixedly installed on the side of the limiting frame 61 away from the connecting frame 1.

[0018] Specifically, an elastic rubber plate 64 is fixedly installed on the inner side of the placement groove 63.

[0019] By adopting the above technical solution, the module can buffer the impact caused by the falling material through the elastic deformation of the elastic rubber plate 64, thereby reducing the possibility of damage and deformation of the placement groove 63.

[0020] Specifically, the counting component 62 includes an infrared counter 622. The infrared counter 622 is fixedly installed on the side of the limiting frame 61 away from the connecting frame 1, and an infrared sensor 623 is fixedly installed on the side of the infrared counter 622 close to the connecting frame 1.

[0021] By adopting the above technical solution, staff can count the discharged materials when needed through the cooperation of infrared counter 622 and infrared sensor 623, thereby reducing the inconvenience that may occur during the work process.

[0022] Specifically, a transparent cover 621 is hinged to one side of the limiting frame 61 and located outside the infrared counter 622.

[0023] By adopting the above technical solution, staff can protect the infrared counter 622 with the transparent cover 621 when needed, thereby reducing the possibility of accidental damage to the infrared counter 622.

[0024] In this embodiment, when the unloading module is needed, the operator places the module in the corresponding working position, connects the power supply, and the material falls from the previous process onto the conveying component 5 in the connecting frame 1. The ion fan 4 can work with the conveying component 5 to prevent static electricity. Then, the material is conveyed by the conveying component 5 and falls into the limiting frame 61 in the stacking counting device 6. The infrared sensor 623 in the counting component 62 detects the material, and then the infrared counter 622 counts. Then, the material falls into the placement slot 63 in the moving box 65 and is stacked. The elastic rubber plate 64 can play a certain buffering role. When the placement slot 63 under the limiting frame 61 is full, the operator can start the electric telescopic rod 66 in the support frame 67 to move the moving box 65, thereby moving another placement slot 63 to below the limiting frame 61, so as to continue the work. When the material is unloaded, the work is finished. The transparent cover 621 plays the role of protecting the infrared counter 622. In addition, the operator can turn on the lighting lamp 3 on the upright plate 2 for auxiliary lighting when needed.

[0025] Example 2 The difference between this embodiment and embodiment 1 is that the horizontal adjustment device 7 includes a base plate 71, the base plate 71 is fixedly installed below the support frame 67, a plurality of screws 72 are threadedly installed on the edge of the base plate 71, and a support frame 73 is installed on the outside of the screws 72 through bearings.

[0026] By adopting the above technical solution, workers can keep the module level on different ground surfaces when needed by using the cooperation of structures such as the base plate 71 and the support frame 73, thereby reducing the possibility of adverse effects on material transportation.

[0027] Specifically, the two sides of the base plate 71 are in contact with the inner sides of the multiple support frames 73.

[0028] By adopting the above technical solution, the module can limit the lifting and lowering of the support frame 73 through the base plate 71, thereby preventing the support frame 73 from rotating unexpectedly and ensuring the normal operation of the work.

[0029] Specifically, multiple levels 74 are fixedly installed on the outer side of the base plate 71.

[0030] By adopting the above technical solution, staff can use various levels 74 to determine the level of the base plate 71 when needed, thereby reducing inconvenience for staff and better meeting the needs of the work.

[0031] In this embodiment, when the module cannot remain level due to ground conditions, the operator can rotate each screw 72 in the leveling device 7 according to the ground conditions. Each screw 72 is threadedly connected to the base plate 71, and the screw 72 is connected to the support frame 73 by bearings. The inner side of each support frame 73 is in contact with the two sides of the base plate 71. Therefore, each screw 72 drives each support frame 73 to rise and fall, thereby adapting to the ground conditions and keeping the module in a level state. The operator can judge the level state through each level 74 when needed.

[0032] The structure and principle of the ion fan 4 and the conveying assembly 5 composed of the conveyor belt body and metal wires in this utility model have been disclosed in an anti-static conveyor belt device disclosed in CN206013640U. Its working principle is that the metal wires embedded in the conveyor belt can come into contact with the electronic products during the conveying process. The static electricity of the electronic products will be conducted to the metal wires. The ion fan blows away the charge on the metal wires, thereby ensuring that the electronic products can be completely prevented from generating static electricity even when the ion fan cannot reach them, greatly reducing the damage to electronic products caused by static electricity.

[0033] The infrared counter 622 in this utility model is a publicly available technology. The selected model is SD76. Its working principle is that the counter is in "standby counting state" by default, and the digital tube displays the initial value (usually 0). When the input interface receives a "high level → low level" transition signal, the counting chip will automatically increment the current value by 1 and update it in real time through the digital tube. If it is necessary to start counting again, pressing the "reset button" will clear the value to zero and restore the initial state.

[0034] The infrared sensor 623 in this utility model is a previously disclosed technology. The selected model is TCRT5000. Its working principle is as follows: when the sensor is powered on, the infrared emitting tube continuously emits infrared light of a specific wavelength, and the light signal propagates to the detection area in front of the sensor. If an object passes through the detection area, the infrared light will be reflected by the object's surface, and the reflected light will be directed toward the infrared receiving tube of the sensor. If no object passes through, the infrared light will directly penetrate the detection area (or be absorbed by the background), and no reflected light will return to the receiving tube. When reflected light is received: the receiving tube is turned on, and the output pin outputs a low level; when no reflected light is received: the receiving tube is turned off, and the output pin outputs a high level.

[0035] The structure and principle of the level 74, which consists of a column tube body, a bubble chamber, a colored liquid, a level identification bubble, a dark part, a reference mark part, and an assembly part, have been disclosed in a bubble level disclosed in CN215767054U. Its working principle is to determine whether the level is horizontal by the position of the level identification bubble. In order to better observe the position of the level identification bubble, on the one hand, the colored liquid is used to give the level identification bubble color through internal reflection and / or refraction, thereby improving the visibility of the level identification bubble and helping the user's readability; on the other hand, the dark part reflects the interface between the level identification bubble and the colored liquid, and then the interface is observed to be dark from the outer surface of the column tube body, thereby improving the visibility of the level identification bubble and further improving the user's readability to achieve the purpose of accurate measurement.

[0036] The working principle and usage process of this utility model are as follows: When the unloading module is needed, the operator places the module in the corresponding working position, connects the power supply, and the material falls from the previous process onto the conveying component 5 in the connecting frame 1. The ion fan 4 can work with the conveying component 5 to prevent static electricity. Then, the material is conveyed by the conveying component 5 and falls into the limiting frame 61 in the stacking counting device 6. The infrared sensor 623 in the counting component 62 detects the material, and then the infrared counter 622 counts. The material then falls into the placement slot 63 in the moving box 65 and is stacked. The elastic rubber plate 64 can play a certain buffering role. When the placement slot 63 under the limiting frame 61 is full, the operator can activate the electric telescopic rod 66 in the support frame 67 to drive the moving box 65 to move, thereby allowing another... The placement slot 63 moves below the limiting frame 61 to continue working. When the material is unloaded, the work ends. The transparent cover 621 protects the infrared counter 622. In addition, the staff can turn on the lighting 3 on the upright plate 2 for auxiliary lighting when needed. When the module cannot be kept level due to the ground conditions, the staff can rotate each screw 72 in the leveling device 7 according to the ground conditions. Each screw 72 is threaded to the base plate 71 and is connected to the support frame 73 by bearings. The inner side of each support frame 73 is in contact with the two sides of the base plate 71. Therefore, each screw 72 drives each support frame 73 to rise and fall to adapt to the ground conditions and keep the module in a level state. The staff can use each level 74 to judge the level state when needed.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material unloading module with counting and stacking function, comprising a connecting frame (1), wherein a conveying component (5) is fixedly installed on the inner side of the connecting frame (1), an ion fan (4) is fixedly installed on the inner side of the connecting frame (1) and above the conveying component (5), a vertical plate (2) is fixedly installed on the upper part of the connecting frame (1), and a lighting lamp (3) is fixedly installed on one side of the vertical plate (2), characterized in that: A stacking counting device (6) is fixedly installed on the outside of the connecting frame (1), and a horizontal adjustment device (7) is provided on the outside of the stacking counting device (6). The stacking counting device (6) includes a limiting frame (61). The limiting frame (61) is fixedly installed on one side of the connecting frame (1). A support frame (67) is fixedly installed below the connecting frame (1). An electric telescopic rod (66) is fixedly connected to the inner side of the support frame (67). A movable box (65) is fixedly installed on one side of the electric telescopic rod (66). Multiple placement slots (63) are opened on the inner side of the movable box (65). A counting component (62) is fixedly installed on the side of the limiting frame (61) away from the connecting frame (1).

2. The unloading module with counting and stacking function according to claim 1, characterized in that: An elastic rubber plate (64) is fixedly installed on the inner side of the placement groove (63).

3. The unloading module with counting and stacking function according to claim 1, characterized in that: The counting component (62) includes an infrared counter (622). The infrared counter (622) is fixedly installed on the side of the limiting frame (61) away from the connecting frame (1), and an infrared sensor (623) is fixedly installed on the side of the infrared counter (622) close to the connecting frame (1).

4. A material unloading module with counting and stacking function according to claim 3, characterized in that: A transparent cover (621) is mounted on one side of the limiting frame (61) and outside the infrared counter (622) via a hinge.

5. A material unloading module with counting and stacking function according to claim 1, characterized in that: The horizontal adjustment device (7) includes a base plate (71). The base plate (71) is fixedly installed below the support frame (67). Multiple screws (72) are threadedly installed on the edge of the base plate (71). A support frame (73) is installed on the outside of the screws (72) through bearings.

6. A material unloading module with counting and stacking function according to claim 5, characterized in that: The two sides of the base plate (71) are in contact with the inner sides of the multiple support frames (73).

7. A material unloading module with counting and stacking function according to claim 5, characterized in that: Multiple levels (74) are fixedly installed on the outer side of the base plate (71).

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