Tandem stacker
Patent Information
- Application Number
- CN202522509166.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0002]码垛在工业生产中指将形状基本一致的产品按一定的要求堆叠起来,在工业生产流水线中,包装好的物品一般需要从车间的流水线上搬运到仓库码垛起来以便于仓储和运输,码垛过程中大多采用人工码垛,当需要码垛的数量多和箱子重等大工作量的情况发生时,人工码垛会变得十分困难
本实用新型中,通过上提升小车组件和下提升小车组件,完全改变了原本的码垛方式,让原本需要上下左右运动方式移动的抓手,转变成上提升小车组件和下提升小车组件升降就能完成码垛的方式,这样省去左右移动的动作,从而让这套装置在实现码垛的过程能够更加平稳的完成这一系列动作,能适用于各种形式的码垛设备,并且相较于传统的单立柱式码垛机省去了整层抓手组件的横移动作,这使得整层抓手组件在转移的过程中可以实现比往常更加稳定的码垛形式。
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Figure CN224869430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of palletizing equipment technology, specifically a relay palletizing machine. Background Technology
[0002] In industrial production, palletizing refers to stacking products with basically the same shape according to certain requirements. In industrial production lines, packaged items generally need to be moved from the workshop assembly line to the warehouse for palletizing in order to facilitate storage and transportation. Palletizing is mostly done manually. When there is a large amount of work to be done, such as a large number of palletized items or heavy boxes, manual palletizing becomes very difficult.
[0003] Currently, the standard operating method of single-column palletizers is basically to control the longitudinal movement through the main lifting device and the lateral movement through the transverse device. This method requires the entire layer of palletizer to move in four directions. This equipment changes this workflow by using a special operating method, retaining only the longitudinal movement of the entire layer of palletizer. This effectively improves the stability during palletizing and transfer. Moreover, no palletizer on the market currently has this type of relay palletizer that achieves stable palletizing and transfer. Utility Model Content
[0004] The purpose of this invention is to provide a relay palletizing machine that improves stability during palletizing transfer.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a relay palletizing machine, comprising a column assembly, an upper lifting trolley assembly, a lower lifting trolley assembly, a mesh belt conveyor assembly, and a full-layer gripper assembly. The upper lifting trolley assembly is slidably installed on the front of the column assembly, and the lower lifting trolley assembly is slidably installed on the front of the column assembly. The upper lifting trolley assembly is located above the lower lifting trolley assembly. The mesh belt conveyor assembly is fixedly installed on one side of the lower lifting trolley assembly, and the full-layer gripper assembly is fixedly installed on one side of the upper lifting trolley assembly.
[0006] For ease of transportation, in the preferred embodiment of the relay palletizing machine of this utility model, the column assembly includes a base front support fixedly installed on one side of the welding base, a lower column assembly fixedly installed on the top of the welding base, an upper column assembly fixedly installed on the top of the lower column assembly, a main lifting device fixedly installed on the top of the upper column assembly, anti-fall hanging plates fixedly installed on one side of both the lower column assembly and the upper column assembly, and side guide rails fixedly installed on the left and right sides of both the lower column assembly and the upper column assembly.
[0007] In order to achieve the lifting action, as a preferred embodiment of the relay palletizing machine of this utility model, the upper lifting trolley assembly includes a support plate frame assembly fixedly installed on one side of the crossbeam frame assembly, and an upper lifting trolley frame assembly fixedly installed on the other side of the crossbeam frame assembly. The upper lifting trolley frame assembly is movably installed with the side guide rail.
[0008] To further realize the lifting action, as a preferred embodiment of the relay palletizing machine of this utility model, the lower lifting trolley assembly includes a lifting fork crank arm assembly fixedly installed on one side of the lower lifting trolley assembly, and the lower lifting trolley assembly is movably installed with the side guide rail.
[0009] To facilitate palletizing, the preferred relay palletizing machine of this utility model includes a second roller rotatably mounted below one side of the mesh belt conveyor assembly, a first roller rotatably mounted above the other side of the mesh belt conveyor assembly, and multiple flat parallel pads arranged above the mesh belt conveyor assembly.
[0010] To facilitate further palletizing, the preferred embodiment of the relay palletizing machine of this utility model includes a mounting base fixedly installed on the top of the entire layer gripper assembly, a cylinder movably installed on the inner side of the entire layer gripper assembly, a spherical bearing fixedly installed on one side of the entire layer gripper assembly, and a box-in guide frame rotatably installed on the outer side of the spherical bearing. The output end of the cylinder is movably connected to one side of the box-in guide frame.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this invention, the original palletizing method is completely changed by the upper and lower lifting trolley components. The gripper, which originally required up-down and left-right movement, is transformed into a palletizing method that can be completed by the lifting and lowering of the upper and lower lifting trolley components. This eliminates the left-right movement, allowing the device to complete the series of actions more smoothly during the palletizing process. It is applicable to various types of palletizing equipment. Moreover, compared with the traditional single-column palletizer, the lateral movement of the entire layer of gripper components is eliminated, which allows the entire layer of gripper components to achieve a more stable palletizing form during the transfer process. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the column assembly of this utility model; Figure 2 This is a three-dimensional structural diagram of the lifting trolley component of this utility model; Figure 3 This is a three-dimensional structural diagram of the lower lifting trolley component of this utility model; Figure 4 This is a three-dimensional structural diagram of the mesh belt conveyor assembly of this utility model; Figure 5 This is a three-dimensional structural diagram of the whole-layer gripper assembly of this utility model; Figure 6 This is a reference diagram showing the overall effect of this utility model.
[0013] In the diagram: 1. Welded base; 2. Side guide rail; 3. Base front support; 4. Lower column assembly; 5. Upper column assembly; 6. Main lifting device; 7. Anti-fall hanging plate; 8. Crossbeam frame assembly; 801. Support plate frame assembly; 802. Upper lifting trolley frame assembly; 9. Lower lifting trolley assembly; 901. Lifting fork crank arm assembly; 10. Mesh belt conveyor assembly; 11. First roller; 12. Second roller; 13. Flat parallel pad; 14. Full-layer gripper assembly; 15. Mounting seat; 16. Cylinder; 17. Joint bearing; 18. Inlet box retainer frame. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must be set in a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, in the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0015] Please see Figures 1 to 6 The relay palletizing machine includes a column assembly, an upper lifting trolley assembly, a lower lifting trolley assembly, a mesh belt conveyor assembly, and a full-layer gripper assembly. The upper lifting trolley assembly and the column assembly are slidably installed in front of each other, and the lower lifting trolley assembly and the column assembly are slidably installed in front of each other. The upper lifting trolley assembly is located above the lower lifting trolley assembly. The mesh belt conveyor assembly is fixedly installed on one side of the lower lifting trolley assembly, and the full-layer gripper assembly is fixedly installed on one side of the upper lifting trolley assembly.
[0016] By using the upper and lower lifting trolley components, the lateral movement of the entire layer gripper component is eliminated, enabling the entire layer gripper component to achieve a more stable stacking method during the transfer process than usual.
[0017] As a technical optimization of this utility model, the column assembly includes a base front support 3 fixedly installed on one side of the welding base 1, a lower column assembly 4 fixedly installed on the top of the welding base 1, an upper column assembly 5 fixedly installed on the top of the lower column assembly 4, a main lifting device 6 fixedly installed on the top of the upper column assembly 5, a fall protection plate 7 fixedly installed on one side of both the lower column assembly 4 and the upper column assembly 5, and side guide rails 2 fixedly installed on the left and right sides of both the lower column assembly 4 and the upper column assembly 5.
[0018] The column is designed as a split unit by using the lower column assembly 4 and the upper column assembly 5, which makes the main body more convenient to transport. The interior of the lower column assembly 4 and the upper column assembly 5 is divided into two counterweight boxes with upper and lower sliding channels, which are used for lifting the upper lifting trolley assembly and the lower lifting trolley assembly, respectively.
[0019] As a technical optimization of this utility model, the lifting trolley assembly includes a support plate frame assembly 801 fixedly installed on one side of the crossbeam frame assembly 8, and an lifting trolley frame assembly 802 fixedly installed on the other side of the crossbeam frame assembly 8. The lifting trolley frame assembly 802 is movably installed with the side guide rail 2.
[0020] The lifting trolley assembly 802 of the lifting trolley component cooperates with the side guide rail 2, and slides up and down in the column guide rail in this way, so that the lifting trolley component can achieve lifting and lowering action along the side guide rail 2.
[0021] As a technical optimization of this utility model, the lower lifting trolley assembly includes a lifting fork crank arm assembly 901 fixedly installed on one side of the lower lifting trolley assembly 9, and the lower lifting trolley assembly 9 is movably installed with the side guide rail 2.
[0022] The lower lifting trolley assembly 9 of the lower lifting trolley component cooperates with the side guide rail 2 and slides up and down in the column guide rail in this way, so that the lower lifting trolley component can achieve the lifting action along the side guide rail 2.
[0023] As a technical optimization of this utility model, the mesh belt conveyor assembly includes a second roller 12 rotatably installed below one side of the mesh belt conveyor assembly 10, a first roller 11 rotatably installed above the other side of the mesh belt conveyor assembly 10, and a plurality of flat parallel pads 13 are provided above the mesh belt conveyor assembly 10.
[0024] The mesh belt conveyor can receive single-layer sorted boxes from the front-end sorting and box-sorting station, and then the movement of the lifting trolley can be used to move the subsequent whole-layer gripper assembly. The mesh belt conveyor can then transport the boxes into the whole-layer gripper assembly for palletizing.
[0025] As a technical optimization of this utility model, the whole-layer gripper assembly includes a mounting base 15 fixedly installed on the top of the whole-layer gripper assembly 14, a cylinder 16 movably installed on the inner side of the whole-layer gripper assembly 14, a spherical bearing 17 fixedly installed on one side of the whole-layer gripper assembly 14, and an inlet box baffle 18 rotatably installed on the outer side of the spherical bearing 17. The output end of the cylinder 16 is movably connected to one side of the inlet box baffle 18.
[0026] By fixing the entire layer gripper assembly to one side of the lifting trolley assembly, the position of the lifting trolley assembly can be adjusted up and down to achieve the purpose of stacking boxes layer by layer. The cylinder 16 drives the box entry baffle 18 to rotate around the joint bearing 17, so that the box entry baffle 18 can block and intercept the stacked boxes to ensure the stability of stacking.
[0027] Working principle: The main lifting device 6 is symmetrically equipped with servo motors on both sides of the top of the upper column assembly 5, which can provide two sets of power to control the upper lifting trolley assembly and the lower lifting trolley assembly respectively. This allows the upper and lower lifting trolley assemblies to operate independently and ensure their stable operation. The upper and lower lifting trolley assemblies control their relative positions to achieve subsequent palletizing actions. The mesh belt conveyor assembly is installed on the lifting fork crank assembly 901 of the lower lifting trolley assembly. It mainly receives the single-layer sorted boxes from the front-end sorting and box handling station. The movement of the lower lifting trolley assembly then moves the subsequent whole-layer gripper assembly. The mesh belt conveyor assembly transports the boxes into the whole-layer gripper assembly. The whole-layer gripper assembly is fixedly installed on one side of the upper lifting trolley assembly. The position of the upper lifting trolley assembly can be adjusted up and down to achieve the purpose of stacking boxes layer by layer.
[0028] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as riveting and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. All electrical equipment in this utility model is powered by an external power source.
[0029] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A relay palletizing machine, characterized in that: The assembly includes a column assembly, an upper lifting trolley assembly, a lower lifting trolley assembly, a mesh belt conveyor assembly, and a full-floor gripper assembly. The upper lifting trolley assembly is slidably installed in front of the column assembly, and the lower lifting trolley assembly is slidably installed in front of the column assembly. The upper lifting trolley assembly is located above the lower lifting trolley assembly. The mesh belt conveyor assembly is fixedly installed on one side of the lower lifting trolley assembly, and the full-floor gripper assembly is fixedly installed on one side of the upper lifting trolley assembly.
2. The relay palletizing machine according to claim 1, characterized in that: The column assembly includes a base front support (3) fixedly installed on one side of the welding base (1), a lower column assembly (4) fixedly installed on the top of the welding base (1), an upper column assembly (5) fixedly installed on the top of the lower column assembly (4), a main lifting device (6) fixedly installed on the top of the upper column assembly (5), a fall arrestor (7) fixedly installed on one side of both the lower column assembly (4) and the upper column assembly (5), and side guide rails (2) fixedly installed on the left and right sides of both the lower column assembly (4) and the upper column assembly (5).
3. The relay palletizing machine according to claim 2, characterized in that: The lifting trolley assembly includes a support plate frame assembly (801) fixedly installed on one side of the crossbeam frame assembly (8), and an lifting trolley frame assembly (802) fixedly installed on the other side of the crossbeam frame assembly (8). The lifting trolley frame assembly (802) is movably installed with the side guide rail (2).
4. The relay palletizing machine according to claim 2, characterized in that: The lower lifting trolley assembly includes a lifting fork crank arm assembly (901) fixedly installed on one side of the lower lifting trolley assembly (9), and the lower lifting trolley assembly (9) is movably installed with the side guide rail (2).
5. The relay palletizing machine according to claim 1, characterized in that: The mesh belt conveyor assembly includes a second roller (12) rotatably mounted below one side of the mesh belt conveyor assembly (10), a first roller (11) rotatably mounted above the other side of the mesh belt conveyor assembly (10), and a plurality of flat parallel pads (13) are provided above the mesh belt conveyor assembly (10).
6. The relay palletizing machine according to claim 1, characterized in that: The entire layer gripper assembly includes a mounting base (15) fixedly installed on the top of the entire layer gripper assembly (14), a cylinder (16) is movably installed on the inner side of the entire layer gripper assembly (14), a spherical bearing (17) is fixedly installed on one side of the entire layer gripper assembly (14), and a box-entry baffle (18) is rotatably installed on the outer side of the spherical bearing (17). The output end of the cylinder (16) is movably connected to one side of the box-entry baffle (18).