Hanging type sealed glass feeder

Abstract

The utility model discloses a suspension type sealed glass feeding machine relates to glass production equipment technical field, and the lower part of storage bin is provided with electromagnetic vibrating feeder, and the suspension type feeding machine includes support frame, hopper, push head shell, push head, swing arm and drive part, and the support frame is horizontally arranged on the upper side of electromagnetic vibrating feeder, and one end of support frame is connected to the electromagnetic vibrating feeder, and the hopper is arranged on the support frame, and the outlet end of electromagnetic vibrating feeder is connected with the hopper, and the hopper bottom is connected with push head shell, and the push head shell inside wall is slidably connected with push head, and one end of swing arm is hinged on the support frame, and the other end of swing arm is connected with drive part, and the drive part is arranged on the operation platform of kiln one side, and the top end of push head is connected to swing arm. The suspension type sealed glass feeding machine provided by the utility model not only can protect the device from high temperature damage, but also can realize stable feeding, so that the liquid level fluctuation in kiln is small, and the product processing quality is ensured.

Description

Technical Field

[0001] This utility model relates to the field of glass production equipment technology, and more specifically, to a suspended sealed glass feeder. Background Technology

[0002] Traditional suspended sealed feeder (such as Figure 5 The following problems exist (as shown): First, the transmission mechanism (cycloidal pinwheel reducer) is installed at the top, behind the feeder hopper. This location is affected by the high temperature environment, making the motor prone to damage. Especially in the event of a sudden power outage, the kiln induced draft fan may stop or malfunction, causing high kiln pressure and flames and hot air to escape through the feed inlet gaps, which can easily burn out the motor and motor power cord. Second, the feed inlet is located at the top of the feeder and can only be directly connected to the storage hopper of the mixture. This can easily cause unstable feeding. Sometimes the mixture feeds into the kiln by its own gravity, and the feeder's reciprocating pusher becomes ineffective, resulting in large fluctuations in liquid level and product weight, making it impossible to meet customer requirements and even impossible to produce lightweight bottles. Third, although the feeder has a lifting and adjusting gate at the front end, it is difficult to adjust in high-temperature areas. The particle size of the waste glass slag in the mixture is sometimes large and sometimes small. Adjusting the gate height is suitable for small glass slag particles, but when the glass slag particles are large, the feed amount is insufficient or even the resistance is high, causing the pusher to be under great force and damaging the transmission mechanism. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, this utility model proposes a suspended sealed glass feeder, which can not only protect the device from high temperature damage, but also achieve stable feeding, so that the liquid level fluctuation in the kiln is small and the product processing quality is guaranteed.

[0004] To achieve this objective, the present invention adopts the following technical solution: This utility model provides a suspended sealed glass feeder, including a storage hopper, an electromagnetic vibrating feeder, and a suspended feeder. The electromagnetic vibrating feeder is installed below the storage hopper. The suspended feeder includes a support frame, a hopper, a pusher housing, a pusher, a rocker arm, and a drive unit. The support frame is horizontally arranged above the electromagnetic vibrating feeder, and one end of the support frame is connected to the electromagnetic vibrating feeder. The hopper is installed on the support frame, and the outlet end of the electromagnetic vibrating feeder is connected to the hopper. The bottom of the hopper is connected to the pusher housing, and the pusher is slidably connected to the inner wall of the pusher housing. One end of the rocker arm is hinged to the support frame, and the other end of the rocker arm is connected to the drive unit, which is installed on an operating platform on one side of the kiln. The top of the pusher is connected to the rocker arm.

[0005] In a preferred embodiment of this utility model, the drive unit includes a reducer, an eccentric wheel, and a crank. The reducer is fixed on the operating platform, and the eccentric wheel is connected to the drive shaft of the reducer. One end of the crank is eccentrically hinged to the eccentric wheel, and the other end of the crank is hinged to the other end of the rocker arm.

[0006] In a preferred embodiment of this invention, a heat insulation layer is provided on the outer wall of the kiln.

[0007] In a preferred embodiment of this invention, the pusher head has an arc-shaped structure.

[0008] In a preferred embodiment of this invention, the storage bin and the hopper are arranged in a staggered manner.

[0009] In the preferred embodiment of this utility model, both the storage hopper and the hopper are funnel-shaped structures.

[0010] The beneficial effects of this utility model are as follows: 1. The suspended sealed glass feeder provided by this utility model sets the feed inlet on the front side and seals the top, eliminating the need for a feeder inlet lifting gate. Furthermore, the inlet mixed material storage bin is moved outward, and the lower outlet of the mixed material storage bin is connected to an electromagnetic vibrating conveyor to the feed inlet. In this way, the electromagnetic vibrating conveyor is fed by PID continuous control, so that the liquid level remains stable and reliable.

[0011] 2. By installing the reducer at the bottom (on the kiln operating platform), since the bottom of the feeder is the kiln pool wall with an external insulation layer, the working environment temperature of the reducer is greatly improved, the service life of the transmission mechanism is greatly extended, and maintenance is also convenient.

[0012] 3. This device provides stable feeding with minimal liquid level fluctuations, enabling the production of ultra-thin, lightweight bottles. Its simple components require minimal maintenance; the pusher head does not require water cooling, resulting in a long service life and high cost-effectiveness. It can replace expensive and complex feeders with pusher heads and water tank cooling systems. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of the suspended sealed glass feeder provided in a specific embodiment of this utility model.

[0014] Figure 2 yes Figure 1 Front view of the overhead feeder; Figure 3 yes Figure 2 The left view; Figure 4 yes Figure 2 Top view; Figure 5 This is a schematic diagram of the structure of a traditional suspended sealing feeder.

[0015] 1. Storage hopper; 2. Electromagnetic vibrating feeder; 3. Suspended feeder; 31. Support frame; 311. Crossbeam; 312. Guide rail; 313. Bearing seat; 32. Hopper; 33. Pusher housing; 34. Pusher; 35. Rocker arm; 36. Crank; 37. Eccentric wheel; 38. Reducer; 4. Kiln; 41. Operating platform; 5. Insulation layer. Detailed Implementation

[0016] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0017] like Figure 1-4As shown, the embodiment provides a suspended sealed glass feeder, including a storage hopper 1, an electromagnetic vibrating feeder 2, and a suspended feeder 3. The electromagnetic vibrating feeder 2 is arranged below the storage hopper 1. The suspended feeder 3 includes a support frame 31, a hopper 32, a pusher housing 33, a pusher 34, a rocker arm 35, and a drive unit. The support frame 31 is arranged horizontally above the electromagnetic vibrating feeder 2, and one end of the support frame 31 is connected to the electromagnetic vibrating feeder 2. The hopper 32 is arranged on the support frame 31. The outlet end of the electromagnetic vibrating feeder 2 is connected to the hopper 32. The bottom of the hopper 32 is connected to the pusher housing 33. The pusher 34 is slidably connected to the inner wall of the pusher housing 33. One end of the rocker arm 35 is hinged to the support frame 31, and the other end of the rocker arm 35 is connected to the drive unit. The drive unit is arranged on the operating platform 41 on one side of the kiln 4. The top end of the pusher 34 is connected to the rocker arm 35. In this embodiment, the electromagnetic vibrating feeder 2 is a common component on the market and will not be described in detail here. The storage hopper 1 is located at the left end of the electromagnetic vibrating feeder 2, and the bottom outlet of the storage hopper 1 is aligned with the inlet of the electromagnetic vibrating feeder 2. This allows the raw materials in the storage hopper 1 to fall into the electromagnetic vibrating feeder 2, and under the action of vibration, the raw materials of different sizes are evenly dispersed. This makes the feeding amount of the suspended feeder 3 into the kiln 4 more stable, avoids large fluctuations in the liquid level of the melting pool in the kiln 4, helps to improve the processing quality of the product, and realizes the processing and production of ultra-thin lightweight bottles. In addition, the user can feed through the feeding port at the top of the storage hopper 1. The support frame 31 is a rectangular frame structure composed of a crossbeam 311 and a guide rail 312, and bearing seats 313 are fixed at both ends of the guide rail 312. A feed inlet is provided on the side of the hopper 32 near the storage bin 1. The discharge end of the electromagnetic vibrating feeder 2 extends into the feed inlet, ensuring that the raw material falls completely into the hopper 32. The bottom discharge port of the hopper 32 is aligned with one end of the pusher housing 33 and extends into the pusher housing 33. The other end of the pusher housing 33 is connected to the feed inlet on the kiln 4. The pusher 34 can push the raw material in the pusher housing 33 into the kiln 4, preventing accumulation and blockage of the kiln 4's feed inlet. The rocker arm 35 has a U-shaped rod structure, and both ends of the rocker arm 35 are hinged to the two sides of the support frame 31. The hopper 32 and the pusher 34 are both located inside the U-shaped rod structure. The drive unit can drive the rocker arm 35 to swing, thereby driving the pusher 34 to move synchronously, so as to push the raw material in the pusher housing 33 to be fed. In addition, all the components used in this embodiment are commercially available.

[0018] Specifically, such as Figure 1-4As shown, the drive unit includes a reducer 38, an eccentric wheel 37, and a crank 36. The reducer 38 is fixed on the operating platform 41. The eccentric wheel 37 is connected to the drive shaft of the reducer 38. One end of the crank 36 is eccentrically hinged to the eccentric wheel 37, and the other end of the crank 36 is hinged to the other end of the rocker arm 35. In this embodiment, the reducer 38 is a common component on the market, and it is used to drive the eccentric wheel 37 to rotate. The crank 36 is preferably a straight rod, but it can also be of other shapes. When the eccentric wheel 37 rotates, it can drive the rocker arm 35 to swing through the crank 36. During installation, the reducer 38 is fixed on the operating platform 41 on one side of the kiln 4, and it is ensured that the reducer 38 is not aligned with the feed inlet of the kiln 4 to prevent the high-temperature gas from melting the cables and other components of the reducer 38 and causing damage.

[0019] Specifically, such as Figure 1 As shown, an insulation layer 5 is provided on the outer wall of the kiln 4. In this embodiment, the insulation layer 5 can be made of materials such as rock wool and glass wool. The insulation layer 5 can isolate the heat of the kiln 4 and prevent high temperature damage to the reducer 38.

[0020] Specifically, such as Figure 2 As shown, the pusher head 34 has an arc-shaped structure. In this embodiment, the pusher head 34 is preferably an arc-shaped plate, and the pusher head housing 33 is an arc-shaped tube, ensuring that the pusher head 34 fits against the inner wall of the pusher head housing 33 during installation.

[0021] Specifically, such as Figure 1 As shown, the storage hopper 1 and the hopper 32 are arranged in a staggered manner. In this embodiment, the storage hopper 1 is located to the upper left of the hopper 32. Because the storage hopper 1 and the hopper 32 are staggered, the raw materials in the storage hopper 1 are not directly fed into the hopper 32, but are transferred through the electromagnetic vibrating feeder 2. This ensures a stable feeding amount and helps to improve the product processing quality.

[0022] Specifically, such as Figure 1 As shown, both the storage hopper 1 and the hopper 32 are funnel-shaped structures.

[0023] In use, the raw materials in the storage hopper 1 fall onto the electromagnetic vibrating feeder 2 through the bottom discharge port. The electromagnetic vibrating feeder 2 can evenly disperse the raw materials and make them evenly enter the hopper 32. The raw materials in the hopper 32 will fall into the pusher housing 33 through the bottom discharge port. At this time, the reducer 38 will drive the eccentric wheel 37 to rotate. The eccentric wheel 37 drives the rocker arm 35 to swing through the crank 36, thereby causing the pusher 34 to push the raw materials in the hopper 32 into the kiln 4 for melting.

[0024] This utility model has been described through preferred embodiments. Those skilled in the art will understand that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. This utility model is not limited to the specific embodiments disclosed herein; other embodiments falling within the scope of the claims of this application are all within the protection scope of this utility model.

Claims

1. A suspended sealed glass feeder, characterized in that: The device includes a storage hopper (1), an electromagnetic vibrating feeder (2), and a suspended feeder (3). The electromagnetic vibrating feeder (2) is installed below the storage hopper (1). The suspended feeder (3) includes a support frame (31), a hopper (32), a pusher housing (33), a pusher (34), a rocker arm (35), and a drive unit. The support frame (31) is horizontally positioned above the electromagnetic vibrating feeder (2), and one end of the support frame (31) is connected to the electromagnetic vibrating feeder (2). A hopper (32) is provided on the frame (31). The outlet end of the electromagnetic vibrating feeder (2) is connected to the hopper (32). A pusher housing (33) is connected to the bottom of the hopper (32). A pusher (34) is slidably connected to the inner wall of the pusher housing (33). One end of the rocker arm (35) is hinged to the support frame (31). The other end of the rocker arm (35) is connected to the drive unit. The drive unit is located on the operating platform (41) on one side of the kiln (4). The top of the pusher (34) is connected to the rocker arm (35).

2. The suspended sealed glass feeder according to claim 1, characterized in that: The drive unit includes a reducer (38), an eccentric wheel (37) and a crank (36). The reducer (38) is fixed on the operating platform (41). The eccentric wheel (37) is connected to the power shaft of the reducer (38). One end of the crank (36) is eccentrically hinged to the eccentric wheel (37), and the other end of the crank (36) is hinged to the other end of the rocker arm (35).

3. The suspended sealed glass feeder according to claim 2, characterized in that: The outer wall of the kiln (4) is provided with a heat insulation layer (5).

4. The suspended sealed glass feeder according to claim 1, characterized in that: The pusher (34) has an arc-shaped structure.

5. The suspended sealed glass feeder according to claim 1, characterized in that: The storage bin (1) and the hopper (32) are arranged in a staggered manner.

6. The suspended sealed glass feeder according to claim 1, characterized in that: Both the storage bin (1) and the hopper (32) are funnel-shaped structures.

Images