A corrugated carton production line conveying and rectifying mechanism
Patent Information
- Application Number
- CN202522602886.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-12-08
AI Technical Summary
[0003]然而,传送带本身难免会产生不同程度的机械震动,这些震动会导致原本应沿预定路径直线前进的瓦楞纸箱,输送过程中发生渐进性的位置偏移,即其行进轴线逐渐偏离传送带的中心线,若该偏移得不到及时纠正,不仅会致使后续工序中纸箱的定位不准确,影响印刷图案的完整性、开槽的精准度以及粘合的质量,降低成品纸箱的合格率
[0015]1.本实用新型通过设有纠偏轮组件,能够在输送过程中对偏移的瓦楞纸箱进行校正,有效解决了输送过程中纸箱位置偏移影响后续工序的问题。
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Figure CN224869492U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cardboard box production technology, specifically relating to a conveying and correction mechanism for a corrugated cardboard box production line. Background Technology
[0002] In the modern production process of corrugated boxes, efficient and continuous material transfer is the core link to ensure the efficiency and automation level of the production line. Corrugated boxes usually need to be precisely transferred between a series of processes such as forming, printing, slotting, gluing, and stacking through a continuously running conveyor belt system.
[0003] However, the conveyor belt itself inevitably generates varying degrees of mechanical vibration. These vibrations can cause corrugated boxes, which should be moving in a straight line along the predetermined path, to gradually shift in position during transport. That is, their axis of travel gradually deviates from the center line of the conveyor belt. If this shift is not corrected in time, it will not only lead to inaccurate positioning of the boxes in subsequent processes, but also affect the integrity of the printed patterns, the accuracy of the slotting, and the quality of the bonding, thus reducing the pass rate of the finished boxes. Utility Model Content
[0004] The purpose of this utility model is to provide a conveyor correction mechanism for a corrugated cardboard box production line to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a corrugated cardboard box production line conveying and correction mechanism, including a support frame, a first conveyor belt and a second conveyor belt are provided between the inner walls of the two sides of the support frame, and the first conveyor belt and the second conveyor belt are on the same horizontal plane, a correction component for corrugated cardboard boxes is provided between the inner walls of the two sides of the support frame, and a pushing component for corrugated cardboard boxes is provided on both sides of the support frame.
[0006] The correction assembly includes a fixed frame installed between the inner walls of both sides of the support frame. The fixed frame is located between the first conveyor belt and the second conveyor belt and is on the same horizontal plane as the first conveyor belt and the second conveyor belt. A strip-shaped groove is formed on the upper surface of the fixed frame. Multiple correction wheels are fixed at equal intervals on the top of the fixed frame and in the groove by bearing seats. A fixed plate is installed on one side of the support frame, and the correction wheels are inclined towards the fixed plate.
[0007] As a further embodiment of this invention, the tops of the plurality of correction wheels protrude from the upper surface of the fixing frame.
[0008] As a further embodiment of this utility model, the pushing component includes a mounting frame fixedly connected to both sides of the support frame, and the mounting frame is located above the second conveyor belt. The mounting frame is U-shaped, and a double-moving linear motor is fixedly connected to the bottom of the mounting frame. Both moving parts of the double-moving linear motor are fixedly connected to push plates.
[0009] As a further embodiment of this utility model, multiple evenly distributed drag-reducing components are provided on the opposite side of the two push plates and on the side of the fixed plate away from the support frame.
[0010] As a further embodiment of this utility model, the drag reduction component includes a groove, which is formed on one side of the two push plates opposite each other and on the side of the fixed plate away from the support frame. A roller is rotatably mounted in the groove via a bearing, and the roller is vertically arranged.
[0011] As a further embodiment of this utility model, the push plate, which is initially positioned close to the side of the fixed plate, is on the same plane as the end of the fixed plate.
[0012] As a further embodiment of this invention, the gap between the plurality of rollers and the first or second conveyor belt is less than the thickness of the corrugated cardboard box to be conveyed.
[0013] As a further embodiment of this invention, the tilt angle of the correction wheel ranges from 30° to 60°.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model, by incorporating a correction wheel assembly, can correct offset corrugated cartons during transport, effectively solving the problem of carton position offset affecting subsequent processes during transport.
[0016] 2. This utility model uses a pushing component to further push the already corrected corrugated cardboard box to a preset position, achieving secondary positioning and improving the accuracy and quality of printing, slotting and bonding processes.
[0017] 3. This utility model significantly reduces the frictional resistance during carton movement by incorporating a drag-reducing assembly, thus protecting the carton surface, ensuring smooth conveying, and improving overall operating efficiency. Attached Figure Description
[0018] Figure 1 This is a perspective view of the present utility model;
[0019] Figure 2 This utility model Figure 1 A partial sectional view;
[0020] Figure 3This is an enlarged view of the pushing component of this utility model.
[0021] In the diagram: 1. Support frame; 2. Drag reduction assembly; 3. Correction assembly; 4. First conveyor belt; 5. Second conveyor belt; 6. Pushing assembly; 201. Groove; 202. Roller; 301. Fixing plate; 302. Fixing frame; 303. Channel; 304. Correction wheel; 601. Mounting frame; 602. Double-actuator linear motor; 603. Push plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-3 This utility model provides a conveyor belt correction mechanism for a corrugated cardboard box production line, including a support frame 1. A first conveyor belt 4 and a second conveyor belt 5 are bolted between the inner walls of both sides of the support frame 1, and the first conveyor belt 4 and the second conveyor belt 5 are on the same horizontal plane. A correction assembly 3 for corrugated cardboard boxes is provided between the inner walls of both sides of the support frame 1. The correction assembly 3 includes a fixing frame 302 bolted between the inner walls of both sides of the support frame 1. The fixing frame 302 is located between the first conveyor belt 4 and the second conveyor belt 5, and is bolted between the inner walls of both sides of the support frame 1. The first conveyor belt 4 and the second conveyor belt 5 are on the same horizontal plane. A strip-shaped groove 303 is opened on the upper surface of the fixed frame 302. Multiple equidistant correction wheels 304 are fixed to the top of the fixed frame 302 and inside the groove 303 by bearing seats. A fixed plate 301 is fixed to one side of the support frame 1 by bolts. The correction wheels 304 are inclined toward the fixed plate 301. The tops of the multiple correction wheels 304 protrude from the upper surface of the fixed frame 302. The inclination angle of the correction wheels 304 is in the range of 30° to 60°.
[0024] When the corrugated carton is conveyed on the first conveyor belt 4 and the second conveyor belt 5, if a positional deviation occurs, the corrugated carton will come into contact with the correction wheel 304 during its movement because the correction wheel 304 is tilted towards the fixed plate 301 and its top protrudes from the upper surface of the fixed frame 302. The correction wheel 304 will generate a lateral friction force on the corrugated carton, thus pushing the corrugated carton towards the fixed plate 301. The fixed plate 301 will block the corrugated carton, causing it to slide along the fixed plate 301 and gradually return it to the correct conveying path. This will calibrate the tilted corrugated carton to the same horizontal direction as the fixed plate 301, avoiding inaccurate positioning of the carton in subsequent processes, which would affect the integrity of the printed pattern, the accuracy of the slotting, and the quality of the bonding.
[0025] It should be noted that both the first conveyor belt 4 and the second conveyor belt 5 are existing technologies, and those skilled in the art can set them according to actual needs, which will not be elaborated here.
[0026] In this embodiment, the support frame 1 is provided with push-off components 6 for corrugated cardboard boxes on both sides. The push-off components 6 include mounting brackets 601 fixed to both sides of the support frame 1 by bolts, and the mounting brackets 601 are located above the second conveyor belt 5. The mounting brackets 601 are U-shaped. The bottom of the mounting brackets 601 is fixed with a double-moving linear motor 602 by bolts. Both moving parts of the double-moving linear motor 602 are fixed with push plates 603 by bolts. The push plate 603 on the side of the fixed plate 301 in the initial position is on the same plane as the end of the fixed plate 301.
[0027] The corrugated carton moves along the fixing plate 301 onto the push plate 603 closest to the fixing plate 301. Once the carton is fully in contact with the push plate 603, the double-actuator linear motor 602 is activated. The two actuators of the motor drive the corresponding push plates 603 inwards. During this movement, the push plates 603 push the carton accurately to the preset position, ensuring precise positioning in subsequent processes and further improving the integrity of the printed pattern, the accuracy of the slotting, and the quality of the bonding. After the pushing operation is complete, the double-actuator linear motor 602 drives the actuators to return the push plates 603 to their initial position.
[0028] It should be noted that the double-acting linear motor 602 is existing technology. The model of the double-acting linear motor 602 is DH100. Those skilled in the art can set it according to actual needs, which will not be elaborated here.
[0029] In this embodiment, multiple evenly distributed drag-reducing components 2 are provided on the opposite side of the two push plates 603 and the side of the fixed plate 301 away from the support frame 1. The drag-reducing component 2 includes a groove 201, which is opened on the opposite side of the two push plates 603 and the side of the fixed plate 301 away from the support frame 1. A roller 202 is rotatably installed in the groove 201 through a bearing, and the roller 202 is vertically arranged. The gap between the multiple rollers 202 and the first conveyor belt 4 or the second conveyor belt 5 is smaller than the thickness of the corrugated cardboard box to be conveyed. The corrugated cardboard box will contact the rollers 202 during the movement, and the rollers 202 will rotate. The rotation of the rollers 202 can greatly reduce the friction force on the corrugated cardboard box, so that the corrugated cardboard box can move more smoothly and avoid the surface wear or movement obstruction of the corrugated cardboard box due to excessive friction.
[0030] The use of this utility model involves the following steps:
[0031] S1: When the corrugated carton is being transported on the first conveyor belt 4 and the second conveyor belt 5, if a positional deviation occurs, the corrugated carton will come into contact with the corrugated carton during its movement because the correction wheel 304 is tilted toward the fixed plate 301 and its top protrudes from the upper surface of the fixed frame 302. The correction wheel 304 will generate a frictional force component (i.e., lateral thrust) on the corrugated carton pointing toward the fixed plate 301. The fixed plate 301 will block the corrugated carton, causing it to slide along the fixed plate 301 and gradually return it to the correct transport path.
[0032] S2: The corrugated cardboard box will continue to move forward along the fixed plate 301, and the corrugated cardboard box will be transferred to the push plate 603 on the side close to the fixed plate 301. When the corrugated cardboard box is completely in contact with the push plate 603 on the side close to the fixed plate 301.
[0033] S3: At this time, the double-moving linear motor 602 is started. The two moving parts of the double-moving linear motor 602 drive the corresponding push plate 603 to move inward towards each other. During the movement of the push plate 603, the corrugated carton can be pushed accurately to the preset position.
[0034] S4: At the same time, the corrugated cardboard box will come into contact with the roller 202 during the movement, and the roller 202 will rotate. The rotation of the roller 202 can greatly reduce the friction force on the corrugated cardboard box.
[0035] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.
[0036] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A conveyor belt alignment mechanism for a corrugated cardboard box production line, comprising a support frame (1), wherein a first conveyor belt (4) and a second conveyor belt (5) are provided between the inner walls of both sides of the support frame (1), and the first conveyor belt (4) and the second conveyor belt (5) are on the same horizontal plane, characterized in that: The support frame (1) is provided with a correction component (3) for corrugated cardboard boxes between the inner walls on both sides, and the support frame (1) is provided with a pushing component (6) for corrugated cardboard boxes on both sides. The correction assembly (3) includes a fixed frame (302) installed between the inner walls of both sides of the support frame (1). The fixed frame (302) is located between the first conveyor belt (4) and the second conveyor belt (5) and is on the same horizontal plane as the first conveyor belt (4) and the second conveyor belt (5). A strip-shaped groove (303) is opened on the upper surface of the fixed frame (302). Multiple correction wheels (304) are fixed at equal intervals on the top of the fixed frame (302) and in the groove (303) by bearing seats. A fixed plate (301) is installed on one side of the support frame (1). The correction wheels (304) are inclined toward the fixed plate (301).
2. The conveying and correction mechanism for a corrugated cardboard box production line according to claim 1, characterized in that: The tops of the plurality of the correction wheels (304) protrude from the upper surface of the fixing frame (302).
3. The conveying and correction mechanism for a corrugated cardboard box production line according to claim 1, characterized in that: The pushing component (6) includes a mounting frame (601) fixedly connected to both sides of the support frame (1), and the mounting frame (601) is located above the second conveyor belt (5). The mounting frame (601) is U-shaped, and a double-moving linear motor (602) is fixedly connected to the bottom of the mounting frame (601). Both moving parts of the double-moving linear motor (602) are fixedly connected to push plates (603).
4. The corrugated cardboard box production line conveyor correction mechanism according to claim 3, characterized in that: Multiple evenly distributed drag-reducing components (2) are provided on the opposite side of the two push plates (603) and on the side of the fixed plate (301) away from the support frame (1).
5. The conveying and correction mechanism for a corrugated cardboard box production line according to claim 4, characterized in that: The drag reduction component (2) includes a groove (201), which is located on the opposite side of the two push plates (603) and on the side of the fixed plate (301) away from the support frame (1). A roller (202) is rotatably mounted in the groove (201) via a bearing, and the roller (202) is vertically arranged.
6. The conveyor correction mechanism for a corrugated cardboard box production line according to claim 1, characterized in that: The push plate (603) in its initial position near the side of the fixed plate (301) is on the same plane as the end of the fixed plate (301).
7. The conveying and correction mechanism for a corrugated cardboard box production line according to claim 5, characterized in that: The gap between the plurality of rollers (202) and the first conveyor belt (4) or the second conveyor belt (5) is less than the thickness of the corrugated carton to be conveyed.
8. The conveying and correction mechanism for a corrugated cardboard box production line according to claim 1, characterized in that: The tilt angle of the correction wheel (304) ranges from 30° to 60°.