A roll-flat integrated printer
Patent Information
- Application Number
- CN202521353184.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-06-27
AI Technical Summary
[0004]本实用新型目的在于提供一种卷平一体打印机,该卷平一体打印机能够解决送料走偏和定位不准的问题
通过在机架内部设置卷材送料架,卷材送料架上设置收卷气胀轴和放卷气胀轴,收卷气胀轴放卷气胀轴和设置在机架内的伺服电机传动连接,以驱使放卷气胀轴将卷材输送到打印平台上展开,及驱使收卷气胀轴将打印后的卷材重新收卷,在实际使用时可以直接将平板材料放置在打印平台上,以及通过卷材送料架上的送料组件和伺服电机的配合将卷材输送到打印平台上展开打印,实现单个打印机适用于平板材料和卷材的打印;并且在机架内设置图像传感器对经过纠偏组件的卷材进行图像识别,提高纠偏精度,并且利用伺服电机和卷材送料上的压料辊和卷材的相抵紧,使得伺服电机运作时,必然拉动缠绕在压料辊上的卷材运动,避免空转导致卷材跑偏。
Smart Images

Figure CN224869533U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of printing technology, and in particular to a roll-to-flat printer. Background Technology
[0002] A roll-to-flatbed printer is a multi-functional printer that can print on both flat and roll materials. It typically includes a printing mechanism, a flatbed feeding mechanism, and a roll feeding mechanism. To avoid interference between flat and roll materials, the roll-to-flatbed printer places the flatbed and roll feeding mechanisms at opposite ends of the printer. When printing on either roll or flat material, simply driving the respective feeding mechanism enables printing on the different materials.
[0003] Chinese utility model patent CN219988825U discloses a roll-to-flat printer that uses a cutting component on the printer to automatically cut the printing material, solving the problem of unevenness caused by manual cutting in existing technologies. However, it still has defects such as feed deviation and inaccurate positioning during use. Therefore, there is an urgent need to research and develop a roll-to-flat printer with a simple structure to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this utility model is to provide a roll-to-flat printer that can solve the problems of feeding deviation and inaccurate positioning.
[0005] To achieve the above objectives, this utility model provides a roll-to-roll and roll-to-flat printer, the specific implementation of which is as follows: A roll-to-flatbed printer includes a frame, on which a printing assembly is mounted. The print head of the printing assembly faces the printing platform of the frame to print roll or flatbed material on the printing platform; characterized in that... The frame is equipped with a roll material feeding rack, which has a take-up air shaft and an unwind air shaft. The frame is also equipped with a servo motor, which is connected to the take-up air shaft and the unwind air shaft to drive the unwind air shaft to transport the roll material to the printing platform to unfold, and to drive the take-up air shaft to rewind the printed roll material. The roll feeding rack is equipped with a deviation correction component on the side near the unwinding air shaft. The frame is equipped with an image sensor electrically connected to the deviation correction component to detect the roll passing through the deviation correction component and control the deviation correction component to correct the deviation of the roll. The roll feeder is provided with a feeding assembly on the side near the take-up air shaft. The roll passes through the feeding assembly to facilitate the unwinding and winding of the roll. Pressure rollers are provided on the roll feeder near the feeding assembly and the correction assembly, and each pressure roller is pressed against the roll.
[0006] This utility model discloses a roll-to-flatbed integrated printer. Compared with the prior art, it features a roll material feeding rack inside the frame, equipped with a take-up air shaft and an unwind air shaft. The take-up and unwind air shafts are connected to a servo motor located within the frame. This drives the unwind air shaft to transport the roll material to the printing platform for unfolding, and drives the take-up air shaft to rewind the printed roll material. In actual use, flat materials can be directly placed on the printing platform, and the roll material is transported to the printing platform for unfolding and printing through the cooperation of the feeding components on the roll material feeding rack and the servo motor. This allows a single printer to print both flat and roll materials. Furthermore, an image sensor inside the frame performs image recognition on the roll material after passing through the correction component, improving the correction accuracy. The servo motor and the pressure roller on the roll material feeding rack, along with the roll material, ensure that the servo motor pulls the roll material wound on the pressure roller when it operates, preventing the roll material from running off-center due to idling.
[0007] In some embodiments, the feeding assembly includes a mounting frame with a drive roller and a driven roller on the mounting frame, a servo motor being drivenly connected to the drive roller, and a gap between the drive roller and the driven roller for the roll material to pass through.
[0008] By mounting drive rollers and driven rollers on a mounting frame, and utilizing the gap between the drive rollers and driven rollers to allow the roll material to pass through, the operation of the servo motor can drive the roll material to move, thus achieving stable feeding of the roll material.
[0009] In some embodiments, the mounting bracket is provided with an adjusting cylinder, which is connected to the driven roller to drive the driven roller to move closer to or away from the driving roller.
[0010] By setting an adjusting cylinder on the mounting frame, the driven roller is driven to move closer to or further away from the driving roller, thereby adjusting the size of the gap between the driving roller and the driven roller, and adapting to the feeding of roll materials of different thicknesses.
[0011] In some embodiments, the piston of the adjusting cylinder is connected to a mounting plate, and a telescopic rod connected to the mounting plate is provided on the mounting bracket. First mounting blocks are provided on both sides of the mounting plate, and the driven roller is mounted between the two first mounting blocks.
[0012] By connecting a mounting plate to the piston of the adjusting cylinder and setting a telescopic rod on the mounting frame, the telescopic rod is connected to the mounting plate, and the driven roller is mounted between two first mounting blocks on both sides of the mounting plate, ensuring the adjustment stability of the driven roller on the mounting frame.
[0013] In some embodiments, the mounting frame is provided with a color mark detection component, the detection end of which faces the gap to detect the color or pattern on the roll material passing through the feeding component, thereby assisting in the feeding positioning, alignment and correction of the roll material.
[0014] By installing a color mark detection component on the mounting frame, with the detection end of the color mark detection component facing the gap, the color or pattern on the roll material passing through the feeding component is detected, thereby improving the accuracy of the roll material feeding positioning, alignment and correction.
[0015] In some embodiments, the color mark detection component includes a connecting plate connected to the mounting bracket. A first guide rail is provided on the connecting plate, a first slider is provided on the first guide rail, a second mounting block is provided on the first slider, and a color mark sensor is provided on the second mounting block. The detection probe of the color mark sensor is the detection end of the color mark detection component.
[0016] By using a connecting plate with a first guide rail, a first slider on the first guide rail, a second mounting block on the first slider, and a color mark sensor structure on the second mounting block as a color mark detection component, the detection end position of the color mark detection component can be adjusted, thereby improving the detection range.
[0017] In some embodiments, the correction assembly includes a mounting base, a plurality of optical axis detectors on the top of the mounting base, a guide seat on the top of all the optical axis detectors, a first guide roller on the guide seat, and a correction block on the side of the mounting base, the correction block being movable toward or away from the guide seat.
[0018] By employing a mounting base, several optical axis detectors on the top of the mounting base, a guide seat on the top of the optical axis detectors, a first guide roller on the guide seat, and a correction block on the side of the mounting base as a correction component, the optical axis detectors, in conjunction with an image sensor, detect the position of the roll material passing through the first guide roller and the guide seat during actual use, and correct the position of the roll material by moving the correction block closer to or further away from the guide seat.
[0019] In some embodiments, the side of the mounting base is provided with a second guide rail, a second slider is sleeved on the second guide rail, the second slider is provided with the correction block, and the correction block is provided with a correction groove so that the roll material enters the guide seat through the correction groove.
[0020] By setting a second guide rail on the side of the mounting base, a second slider is fitted on the second guide rail, and a correction block is set on the second slider, the correction block can be moved closer to or away from the guide base. A correction groove is set on the correction block for the roll material to pass through, and the position of the roll material is corrected by the groove wall.
[0021] In some embodiments, the printing platform of the frame is provided with a feed trough and a discharge trough that connect to the inside of the frame, and a second guide roller is mounted in both the feed trough and the discharge trough.
[0022] By setting up a feed chute and an output chute on the frame to guide the printing platform, and installing a second guide roller in both the feed chute and the output chute, the roll material is ensured to enter and exit the printing platform.
[0023] In some embodiments, the end of the take-up air shaft and the unwind air shaft is provided with a drive gear, and the servo motor is connected to the drive gear via a gear belt or gear chain.
[0024] By setting a drive gear on the end of the take-up air shaft and the unwinding air shaft, the servo motor is connected to the drive gear through a gear belt or gear chain structure, thereby improving the driving stability of the end of the take-up air shaft and the unwinding air shaft.
[0025] Based on the above technical solution, this utility model has the following beneficial effects compared with the prior art: By installing a roll material feeder inside the frame, which includes a take-up air shaft and an unwind air shaft, and connecting the take-up and unwind air shafts to a servo motor located within the frame, the unwind air shaft is driven to transport the roll material to the printing platform for unwinding, and the take-up air shaft is driven to rewind the printed roll material. In actual use, flat materials can be directly placed on the printing platform, and the roll material is transported to the printing platform for unwinding and printing through the cooperation of the feeding components on the roll material feeder and the servo motor. This enables a single printer to print both flat and roll materials. Furthermore, an image sensor is installed inside the frame to perform image recognition on the roll material after passing through the correction component, improving the correction accuracy. By utilizing the contact between the servo motor and the pressure roller on the roll material feeder, the roll material is inevitably pulled when the servo motor operates, preventing the roll material from running off-center due to idling. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural diagram of the dismantled portion of the present invention; Figure 3 This is a structural schematic diagram of the roll material feeding rack part of this utility model; Figure 4This is a schematic diagram of the feeding assembly of this utility model; Figure 5 This is a schematic diagram of the structure of the correction component of this utility model.
[0027] Explanation of reference numerals in the attached figures: 100. Frame; 110. Printing platform; 120. Feed chute; 130. Discharge chute; 140. Second guide roller; 200. Printing assembly; 300. Roll material feeder; 310. Rewinding air shaft; 320. Unwinding air shaft; 330. Pressure roller; 340. Drive gear; 400. Servo motor; 500. Web correction assembly; 510. Mounting base; 520. Optical axis detector; 530. Guide seat; 540. First guide roller; 550. Web correction block 551. Correction groove; 560. Second guide rail; 570. Second slider; 600. Feeding assembly; 610. Mounting bracket; 620. Drive roller; 630. Driven roller; 640. Gap; 650. Adjusting cylinder; 660. Mounting plate; 670. Telescopic rod; 680. First mounting block; 690. Color mark detection assembly; 691. Connecting plate; 692. First guide rail; 693. First slider; 694. Second mounting block; 695. Color mark sensor. Detailed Implementation
[0028] To facilitate understanding of this utility model, the specific embodiments of this utility model will be described in more detail below with reference to the accompanying drawings.
[0029] Unless otherwise specified or defined, the terms "first," "second," etc., used in this document are for distinguishing names only and do not represent a specific number or order.
[0030] Unless otherwise stated or defined, the term “and / or” as used herein includes any and all combinations of one or more of the related listed items.
[0031] It should be noted that in this article, "fixed to" or "connected to" can mean directly fixed to or connected to a component, or indirectly fixed to or connected to a component.
[0032] like Figure 1-5 As shown, the roll-to-flat integrated printer provided in this embodiment includes a frame 100, a printing platform 110 for printing is provided on the frame 100, and a printing assembly 200 is mounted on the top of the frame 100. The printing assembly 200 has its printing head facing the printing platform 110 and is used to print roll or flat material on the printing platform 110.
[0033] When printing on flatbed materials, the material can be manually laid on the printing platform 110.
[0034] The frame 100 has a cavity inside, and a roll material feeder 300 is provided in the cavity. The roll material feeder 300 is provided with a take-up air shaft 310 and an unwind air shaft 320. The take-up air shaft 310 and the unwind air shaft 320 are connected to a servo motor 400 provided in the cavity to drive the unwind air shaft 320 to transport the roll material to the printing platform 110 for unfolding, and to drive the take-up air shaft 310 to rewind the printed roll material.
[0035] Specifically, a drive gear 340 is provided on the end of the unwinding air shaft 320 of the take-up air shaft 310. The servo motor 400 is connected to the drive gear 340 through a gear belt or gear chain structure to improve the driving stability of the end of the unwinding air shaft 320 of the take-up air shaft 310.
[0036] The printing platform 110 of the frame 100 is provided with a feed groove 120 and a discharge groove 130 that connect to the wall inside the frame 100. A second guide roller 140 is installed in both the feed groove 120 and the discharge groove 130. The roll material transported by the winding air shaft 310 and the unwinding air shaft 320 enters the printing platform 110 through the feed groove 120 and then returns to the cavity from the discharge groove 130 to be wound up.
[0037] A deviation correction component 500 is provided on the side of the roll feeder 300 near the unwinding air shaft 320. An image sensor (not shown, the same below) is provided inside the frame 100 and electrically connected to the deviation correction component 500 to detect the roll passing through the deviation correction component 500 and control the deviation correction component 500 to correct the deviation of the roll.
[0038] The image sensor described in this embodiment is existing technology.
[0039] The web correction assembly 500 includes a mounting base 510. The top of the mounting base 510 is provided with several optical axis detectors 520. Each optical axis detector 520 has a guide seat 530 on its top. A first guide roller 540 is mounted on the guide seat 530. A web correction block 550 is provided on the side of the mounting base 510. The web correction block 550 can move closer to or further away from the guide seat 530. In actual use, the optical axis detectors 520, in conjunction with an image sensor, detect the position of the roll material passing through the first guide roller 540 and the guide seat 530. The web correction block 550 moves closer to or further away from the guide seat 530 to correct the position of the roll material.
[0040] Furthermore, the side of the mounting base 510 is provided with a second guide rail 560, a second slider 570 is sleeved on the second guide rail 560, the second slider 570 is provided with the correction block 550, and the correction block 550 is provided with a correction groove 551 so that the roll material enters the guide seat 530 through the correction groove 551.
[0041] In actual use, a second guide rail 560 is provided on the side of the mounting base 510, a second slider 570 is sleeved on the second guide rail 560, and a correction block 550 is provided on the second slider 570. This allows the correction block 550 to move closer to or further away from the guide seat 530. A correction groove 551 for the roll material to pass through is provided on the correction block 550, and the groove wall of the correction groove 551 is used to correct the position of the roll material.
[0042] A feeding assembly 600 is provided on the side of the roll feeder 300 near the take-up air shaft 310. The roll passes through the feeding assembly 600 to facilitate the unwinding and winding of the roll. Pressure rollers 330 are provided on the roll feeder 300 near the feeding assembly 600 and the correction assembly 500, and each pressure roller 330 is pressed against the roll.
[0043] The feeding assembly 600 includes a mounting frame 610, on which a drive roller 620 and a driven roller 630 are mounted. The servo motor 400 is connected to the drive roller 620. There is a gap 640 between the drive roller 620 and the driven roller 630 for the roll material to pass through, ensuring that the operation of the servo motor 400 can drive the roll material to move and achieve stable feeding of the roll material.
[0044] Furthermore, the mounting frame 610 is provided with an adjusting cylinder 650, which is connected to the driven roller 630 to drive the driven roller 630 to move closer to or away from the driving roller 620, thereby adjusting the size of the gap 640 between the driving roller 620 and the driven roller 630 to adapt to the feeding of rolls of different thicknesses.
[0045] Furthermore, the piston of the adjusting cylinder 650 is connected to a mounting plate 660, and the mounting frame 610 is provided with a telescopic rod 670 connected to the mounting plate 660. Both sides of the mounting plate 660 are provided with first mounting blocks 680, and the driven roller 630 is mounted between the two first mounting blocks 680 to improve the adjustment stability of the driven roller 630 on the mounting frame 610.
[0046] Furthermore, a color mark detection component 690 is provided on the mounting frame 610. The detection end of the color mark detection component 690 faces the gap 640 to detect the color or pattern on the roll material passing through the feeding component 600, thereby assisting in the feeding positioning, alignment and correction of the roll material and improving the accuracy of the feeding positioning, alignment and correction of the roll material.
[0047] Specifically, the color mark detection component 690 includes a connecting plate 691, which is connected to the mounting bracket 610. A first guide rail 692 is provided on the connecting plate 691, a first slider 693 is provided on the first guide rail 692, a second mounting block 694 is provided on the first slider 693, and a color mark sensor 695 is provided on the second mounting block 694. The detection probe of the color mark sensor 695 is the detection end of the color mark detection component 690. By utilizing the adjustable position of the detection end of the color mark detection component 690, the detection range is improved.
[0048] The servo motor 400 described in this embodiment can be any existing servo motor 400. The adjusting cylinder 650 described in this embodiment can be any existing pneumatic cylinder or hydraulic cylinder. The color mark sensor 695 and optical axis detector 520 described in this embodiment can be any existing technology.
[0049] This embodiment of a roll-to-flatbed printer includes a roll material feeder 300 inside a frame 100. The roll material feeder 300 is equipped with a take-up air shaft 310 and an unwind air shaft 320. The take-up air shaft 310 and the unwind air shaft 320 are connected to a servo motor 400 located within the frame 100. This drives the unwind air shaft 320 to transport the roll material onto the printing platform 110 for unwinding, and drives the take-up air shaft 310 to rewind the printed roll material. In actual use, flatbed materials can be directly placed on the printing platform 110, and... The feeding component 600 on the roll material feeder 300 and the servo motor 400 work together to transport the roll material to the printing platform 110 for printing, enabling a single printer to print on both flat and roll materials. Furthermore, an image sensor is installed inside the frame 100 to perform image recognition on the roll material after passing through the correction component 500, improving the correction accuracy. By utilizing the contact between the servo motor 400 and the pressure roller 330 on the roll material feeder and the roll material, the servo motor 400 will inevitably pull the roll material wound on the pressure roller 330 when it operates, preventing the roll material from running off-center due to idling.
[0050] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.
Claims
1. A roll-to-flatbed printer, comprising a frame (100), on which a printing assembly (200) is mounted, the printing carriage of the printing assembly (200) facing the printing platform (110) of the frame (100) for printing roll or flatbed material on the printing platform (110); characterized in that, The frame (100) is provided with a roll material feeder (300), and the roll material feeder (300) is provided with a take-up air shaft (310) and an unwind air shaft (320). The frame (100) is provided with a servo motor (400), and the servo motor (400) is connected to the take-up air shaft (310) and the unwind air shaft (320) to drive the unwind air shaft (320) to transport the roll material to the printing platform (110) to unfold, and to drive the take-up air shaft (310) to rewind the printed roll material. The roll feeder (300) is provided with a correction component (500) on the side near the unwinding air shaft (320). The frame (100) is provided with an image sensor electrically connected to the correction component (500) to detect the roll passing through the correction component (500) and control the correction component (500) to correct the misaligned roll. The roll feeder (300) is provided with a feeding assembly (600) on the side near the take-up air shaft (310). The roll passes through the feeding assembly (600) to facilitate the winding and unwinding of the roll. The roll feeder (300) is provided with pressure rollers (330) near the feeding assembly (600) and the correction assembly (500). Each pressure roller (330) is pressed against the roll.
2. The roll-to-roll printer as described in claim 1, characterized in that, The feeding assembly (600) includes a mounting frame (610), on which a drive roller (620) and a driven roller (630) are provided. The servo motor (400) is connected to the drive roller (620) for transmission. There is a gap (640) between the drive roller (620) and the driven roller (630) for the roll material to pass through.
3. The roll-to-roll printer as described in claim 2, characterized in that, The mounting bracket (610) is provided with an adjusting cylinder (650), which is connected to the driven roller (630) to drive the driven roller (630) to move closer to or away from the driving roller (620).
4. The roll-to-roll printer as described in claim 3, characterized in that, The piston of the regulating cylinder (650) is connected to the mounting plate (660), and the mounting bracket (610) is provided with a telescopic rod (670) connected to the mounting plate (660). The mounting plate (660) is provided with first mounting blocks (680) on both sides, and the driven roller (630) is mounted between the two first mounting blocks (680).
5. The roll-to-roll printer as described in claim 2, characterized in that, The mounting frame (610) is provided with a color mark detection component (690), the detection end of the color mark detection component (690) facing the gap (640) to detect the color or pattern on the roll material passing through the feeding component (600), and to assist in the feeding positioning, alignment and correction of the roll material.
6. The roll-to-roll printer as described in claim 5, characterized in that, The color mark detection component (690) includes a connecting plate (691), which is connected to the mounting bracket (610). A first guide rail (692) is provided on the connecting plate (691), a first slider (693) is provided on the first guide rail (692), a second mounting block (694) is provided on the first slider (693), and a color mark sensor (695) is provided on the second mounting block (694). The detection probe of the color mark sensor (695) is the detection end of the color mark detection component (690).
7. The roll-to-roll printer as described in any one of claims 1-6, characterized in that, The correction assembly (500) includes a mounting base (510), a plurality of optical axis detectors (520) are provided on the top of the mounting base (510), a guide seat (530) is provided on the top of all the optical axis detectors (520), a first guide roller (540) is provided on the guide seat (530), and a correction block (550) is provided on the side of the mounting base (510), the correction block (550) can move closer to or away from the guide seat (530).
8. The roll-to-roll printer as described in claim 7, characterized in that, The mounting base (510) has a second guide rail (560) on its side, a second slider (570) is fitted on the second guide rail (560), a correction block (550) is provided on the second slider (570), and a correction groove (551) is provided on the correction block (550) so that the roll material can enter the guide seat (530) through the correction groove (551).
9. The roll-to-roll printer as described in any one of claims 1-6, characterized in that, The printing platform (110) of the frame (100) is provided with a feed trough (120) and a discharge trough (130) that are connected to the inside of the frame (100). A second guide roller (140) is provided in both the feed trough (120) and the discharge trough (130).
10. The roll-to-roll printer as described in any one of claims 1-6, characterized in that, The ends of the take-up air shaft (310) and the unwind air shaft (320) are provided with drive gears (340), and the servo motor (400) is connected to the drive gear (340) via a gear belt or gear chain.
Citation Information
Patent Citations
Rolling and flattening integrated printer
CN219988825U