A processing apparatus for cables
Patent Information
- Application Number
- CN202522563151.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0003]本实用新型提供一种用于电缆的加工设备,可以有效解决上述背景技术中提出的现有的电缆检测设备大多是模块化设计,进行不同规格的电缆卷绕时更换固定模块即可,但是难以做到无极调节,从而导致在进行不同规格电缆卷绕时不仅要消耗大量的时间进行固定模块更换,而且难以根据实际电缆规格进行细致调节,降低了电缆卷绕的效率和精细程度的问题
[0011]与现有技术相比,本实用新型的有益效果:本实用新型结构科学合理,使用安全方便:
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Figure CN224869586U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable manufacturing technology, specifically to a processing equipment for cables. Background Technology
[0002] Cable winding equipment is an indispensable key piece of equipment in modern industrial production. It is widely used in power, communication, shipbuilding, mining, engineering machinery and automated production lines. Its main function is to efficiently, neatly and controllably wind and unwind various linear materials such as cables, wires, optical cables and hoses. It effectively prevents problems such as tangling, knotting, extrusion deformation or surface wear of cables during the winding and unwinding process, thereby greatly extending the service life of cables and ensuring operational safety. However, most existing cable testing equipment is modular in design. When winding cables of different specifications, the fixed module can be replaced, but it is difficult to achieve stepless adjustment. As a result, when winding cables of different specifications, not only is a lot of time spent replacing the fixed module, but it is also difficult to make fine adjustments according to the actual cable specifications, which reduces the efficiency and precision of cable winding. In order to avoid the above technical problems, it is necessary to provide a cable processing equipment to overcome the defects in the prior art. Utility Model Content
[0003] This utility model provides a cable processing device that can effectively solve the problem mentioned in the background art that most existing cable testing devices are modularly designed. When winding cables of different specifications, only the fixed module needs to be replaced. However, it is difficult to achieve stepless adjustment. As a result, when winding cables of different specifications, not only is a lot of time spent replacing the fixed module, but it is also difficult to make fine adjustments according to the actual cable specifications, which reduces the efficiency and precision of cable winding.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a cable processing device, including a base, wherein an adjustment component is installed at the top of the base; The adjustment component includes an installation disk; A mounting plate is installed at the top of the base, a fixing groove plate is installed on the back of the mounting plate, a sliding plate is slidably installed on the inner side of the fixing groove plate, a limit sliding rod is welded to one end face of the sliding plate, an adjusting motor is installed on one end face of the sliding plate, a drive gear is installed on the transmission end of the adjusting motor, a limit cylinder is welded to the inner side of the sliding plate, an adjusting rod is slidably installed on the inner side of the limit cylinder, and a driven tooth is provided on the outer side of the adjusting rod.
[0005] Preferably, a threaded cylinder is threaded to the outer side of the adjusting rod, a limiting plate is sleeved on the outer side of the threaded cylinder, a movable groove is opened on the inner side of the limiting plate, a limiting screw is threaded to the bottom end of the fixed groove plate, and a winding motor is installed in the middle of the back of the mounting plate.
[0006] Preferably, the inner diameter of the limiting cylinder is equal to the outer diameter of the adjusting rod, and the adjusting rod meshes with the driving gear through the driven gear.
[0007] Preferably, two limiting slide bars are provided, and the sliding plate is slidably engaged with the winding motor housing through the two limiting slide bars.
[0008] Preferably, a transmission groove is provided on the inner side of the mounting plate at a position corresponding to the drive shaft of the winding motor, and the input end of the winding motor is electrically connected to the output end of an external power supply.
[0009] Preferably, a replacement component is mounted on the other end face of the mounting plate; The replacement component includes a bearing; A bearing is installed on the inner side of the mounting plate, a winding rod is embedded in the inner side of the bearing, a drive block is welded to the outer side of the winding rod, a drive sleeve is sleeved on the outer side of the winding rod, a clamping thread groove is opened at one end of the winding rod, and a clamping nut is threaded to the inner side of the clamping thread groove.
[0010] Preferably, a drive groove is provided on the inner side of the drive sleeve at a position corresponding to the drive block, and the inner diameter of the drive sleeve is equal to the outer diameter of the winding rod.
[0011] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use. 1. Equipped with an adjustment component, the motor is controlled to rotate at a uniform speed along with the cable manufacturing speed, which in turn drives the cable to be evenly wound around the outside of the take-up roller, thus ensuring that the cable will not tangle or knot. This ensures that the take-up device can not only meet the needs of take-up rollers of various cable diameters, but also the needs of various cable specifications. When changing different cables during use, stepless and rapid adjustment can be made, simplifying the cable take-up process and further improving work efficiency.
[0012] 2. A replacement component is provided. The drive sleeve will deform due to friction after a period of time. At this time, the drive sleeve needs to be replaced to prevent the winding roller displacement caused by deformation from damaging the cable. When replacement is required, the operator can loosen the clamping nut on the inside of the clamping thread groove, and then remove the drive sleeve from the outside of the winding rod. Then, align the new drive sleeve with the drive block and re-fit it on the outside of the winding rod, thereby ensuring that the winding roller is always in the same stable winding position, further improving the safety of cable winding. Attached Figure Description
[0013] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0014] In the attached diagram: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the adjustment component of this utility model; Figure 3 This is a schematic diagram of the installation structure of the threaded cylinder of this utility model; Figure 4 This is a schematic diagram of the structure of the replacement component of this utility model; Numbered in the diagram: 1. Base; 2. Adjustment components; 201. Mounting plate; 202. Fixed groove plate; 203. Sliding plate; 204. Limiting slide rod; 205. Adjustment motor; 206. Drive gear; 207. Limiting cylinder; 208. Adjustment rod; 209. Driven gear; 210. Threaded cylinder; 211. Limiting plate; 212. Movable groove; 213. Limiting screw; 214. Winding motor; 3. Replacement components; 301, bearing; 302, winding rod; 303, drive block; 304, drive sleeve; 305, clamping threaded groove; 306, clamping nut. Detailed Implementation
[0015] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0016] Example: Figure 1-4 As shown, this utility model provides a technical solution: a processing device for cables, including a base 1, with an adjustment component 2 installed at the top of the base 1; The adjustment assembly 2 includes a mounting plate 201, a fixed groove plate 202, a sliding plate 203, a limiting slide rod 204, an adjustment motor 205, a drive gear 206, a limiting cylinder 207, an adjustment rod 208, a driven gear 209, a threaded cylinder 210, a limiting plate 211, a movable groove 212, a limiting screw 213, and a winding motor 214; A mounting plate 201 is installed on the top of the base 1. A fixing groove plate 202 is installed on the back of the mounting plate 201. A sliding plate 203 is slidably installed on the inner side of the fixing groove plate 202. A limiting slide rod 204 is welded to one end face of the sliding plate 203. Two limiting slide rods 204 are provided. The sliding plate 203 is slidably engaged with the housing of the winding motor 214 through the two limiting slide rods 204, which is conducive to the stable sliding of the sliding plate 203. An adjusting motor 205 is installed on one end face of the sliding plate 203. A drive gear 206 is installed on the transmission end of the adjusting motor 205. A limiting cylinder 207 is welded to the inner side of the sliding plate 203. An adjusting rod 208 is slidably installed on the inner side of the limiting cylinder 207. A driven tooth 209 is provided on the outer side of the adjusting rod 208. The inner diameter of the limiting cylinder 207 is equal to the outer diameter of the adjusting rod 208. The adjusting rod 208 meshes with the drive gear 206 through the driven tooth 209, which facilitates rapid driving. The outer side of the adjusting rod 208 is threadedly connected to a threaded cylinder 210. A limiting plate 211 is sleeved on the outer side of the threaded cylinder 210. A movable groove 212 is provided on the inner side of the limiting plate 211. A limiting screw 213 is threadedly connected to the bottom end of the fixed groove plate 202. A winding motor 214 is installed in the middle of the back of the mounting plate 201. A transmission groove is provided on the inner side of the mounting plate 201 at the position corresponding to the transmission shaft of the winding motor 214. The input end of the winding motor 214 is electrically connected to the output end of an external power supply for convenient and quick cable winding.
[0017] Replacement component 3 is installed on the other end face of installation disk 201; Replacement component 3 includes bearing 301, winding rod 302, drive block 303, drive sleeve 304, clamping threaded groove 305, and clamping nut 306; A bearing 301 is installed on the inner side of the mounting plate 201. A winding rod 302 is embedded in the inner side of the bearing 301. A drive block 303 is welded to the outer side of the winding rod 302. A drive sleeve 304 is sleeved on the outer side of the winding rod 302. A drive groove is opened on the inner side of the drive sleeve 304 at the position corresponding to the drive block 303. The inner diameter of the drive sleeve 304 is equal to the outer diameter of the winding rod 302, which is conducive to quick positioning. A clamping thread groove 305 is opened at one end of the winding rod 302. A clamping nut 306 is threadedly connected to the inner side of the clamping thread groove 305.
[0018] The working principle and usage process of this utility model are as follows: First, before the cable manufacturing and winding, the operator determines the diameter of the winding roller. Then, the operator can slide the sliding plate 203 inside the fixed groove plate 202 to slide the sliding plate 203 to a suitable length. Next, the operator tightens the limiting screw 213 and then fixes the position of the sliding plate 203. This allows for stepless movement of the distance between the adjusting rod 208 and the winding roller, thus making it suitable for winding rollers of different diameters. When preparing to wind up the cable, the control motor 205 starts, driving the drive gear 206 to rotate at a constant speed. Then, the adjusting rod 208 can be slid inside the limiting cylinder 207. At this time, after the limiting plate 211 moves to one side of the winding roller, the threaded cylinder 210 can be rotated outside the adjusting rod 208 according to the cable specifications, thereby driving the limiting plate 211 to move and adjusting the distance between the limiting plate 211 and the adjusting rod 208. The cable is clamped between the adjusting rod 208 and the limiting plate 211. After winding begins, the control motor rotates at a constant speed with the cable manufacturing speed, and then drives the cable to be evenly braided and wound around the outside of the winding roller, thus ensuring that the cable will not tangle or knot. This ensures that the winding device can not only meet the needs of winding rollers of various cable diameters, but also the needs of cables of various specifications. When changing different cables during use, stepless and rapid adjustment can be performed, simplifying the cable winding process and further improving work efficiency. Finally, during the cable winding process, the winding roller will continuously rub against the winding device, causing the drive sleeve 304 to deform over time. At this point, the drive sleeve 304 needs to be replaced to prevent displacement of the winding roller due to deformation and damage to the cable. When replacement is required, the operator can loosen the clamping nut 306 inside the clamping thread groove 305, then remove the drive sleeve 304 from the outside of the winding rod 302. Next, align the new drive sleeve 304 with the drive block 303 and re-fit it onto the outside of the winding rod 302, thus ensuring that the winding roller is always in the same stable winding position and further improving the safety of cable winding.
[0019] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A processing device for cables, comprising a base (1), characterized in that: An adjustment component (2) is installed at the top of the base (1); The adjustment component (2) includes an installation disk (201); The base (1) is equipped with a mounting plate (201) at its top. A fixing groove plate (202) is installed on the back of the mounting plate (201). A sliding plate (203) is slidably installed on the inner side of the fixing groove plate (202). A limiting slide rod (204) is welded to one end face of the sliding plate (203). An adjusting motor (205) is installed on one end face of the sliding plate (203). A drive gear (206) is installed on the transmission end of the adjusting motor (205). A limiting cylinder (207) is welded to the inner side of the sliding plate (203). An adjusting rod (208) is slidably installed on the inner side of the limiting cylinder (207). A driven tooth (209) is provided on the outer side of the adjusting rod (208).
2. The cable processing equipment according to claim 1, characterized in that: The adjusting rod (208) is threaded to the outside of a threaded cylinder (210), and a limiting plate (211) is sleeved on the outside of the threaded cylinder (210). A movable groove (212) is provided on the inner side of the limiting plate (211). A limiting screw (213) is threaded to the bottom end of the fixed groove plate (202). A winding motor (214) is installed in the middle of the back of the mounting plate (201).
3. The cable processing equipment according to claim 1, characterized in that: The inner diameter of the limiting cylinder (207) is equal to the outer diameter of the adjusting rod (208), and the adjusting rod (208) meshes with the driving gear (206) through the driven tooth (209).
4. The cable processing equipment according to claim 2, characterized in that: Two limiting slide bars (204) are provided, and the sliding plate (203) is slidably engaged with the outer shell of the winding motor (214) through the two limiting slide bars (204).
5. The cable processing equipment according to claim 2, characterized in that: A transmission groove is provided on the inner side of the mounting plate (201) at the position corresponding to the transmission shaft of the winding motor (214), and the input end of the winding motor (214) is electrically connected to the output end of the external power supply.
6. The cable processing equipment according to claim 1, characterized in that: A replacement component (3) is installed on the other end face of the mounting plate (201); The replacement component (3) includes a bearing (301); A bearing (301) is installed on the inner side of the mounting plate (201). A winding rod (302) is embedded in the inner side of the bearing (301). A drive block (303) is welded to the outer side of the winding rod (302). A drive sleeve (304) is sleeved on the outer side of the winding rod (302). A clamping thread groove (305) is opened at one end of the winding rod (302). A clamping nut (306) is threaded to the inner side of the clamping thread groove (305).
7. The cable processing equipment according to claim 6, characterized in that: The inner side of the drive sleeve (304) is provided with a drive groove at the position corresponding to the drive block (303), and the inner diameter of the drive sleeve (304) is equal to the outer diameter of the winding rod (302).