A plastic optical fiber cutting system
Patent Information
- Application Number
- CN202522510987.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]基于上述表述,本实用新型提供了一种塑料光纤裁切系统,以解决相关技术中裁切系统自动化程度不高,浪费人力的问题
通过在放线装置上设置光电感应器,线辊下方的感应器感应到光纤后,线辊自动加速牵引光纤进行裁切,一卷光纤转到最后一圈时,端头掉落至安装座底部,下部的感应器感应后线辊自动停机,实现了放线装置开关自动化,节省人力,提高效率。
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Figure CN224869608U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of optical fiber cutting, specifically to a plastic optical fiber cutting system. Background Technology
[0002] Power cables need to be cut during use. The cutting system includes a wire feeding device, where a roller holds the rolled optical fiber. The roller rotates and pulls the fiber to the cutting device for cutting. After a roll of fiber is cut, the roller needs to be manually closed and reopened for the next use. This process is not highly automated and wastes manpower. Utility Model Content
[0003] Based on the above description, this utility model provides a plastic optical fiber cutting system to solve the problems of low automation and wasted manpower in related technologies.
[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A plastic optical fiber cutting system includes a wire feeding device, a wire guiding device, and a cutting device. The wire feeding device includes a mounting base, a wire roller, and a driving device. The wire roller and the driving device are mounted on the mounting base, and the driving device is connected to the wire roller. A first photoelectric sensor and a second photoelectric sensor are mounted on the mounting base. The first photoelectric sensor is located below the wire roller, and the second photoelectric sensor is located at the lower end of the mounting base. The first photoelectric sensor and the second photoelectric sensor are signal-connected to the driving device.
[0005] Based on the above technical solution, the present invention can be further improved as follows.
[0006] Furthermore, the wire guiding device includes a wire guiding plate and a wire pressing roller. The wire pressing roller is rotatably mounted on one end of the wire guiding plate. The upper end of the wire guiding plate is provided with multiple U-shaped openings, and the wire pressing roller is used to press the U-shaped openings.
[0007] Furthermore, a hot water tank is provided on the side of the thread guiding device near the cutting device.
[0008] Furthermore, the cutting device includes a feeding roller and a cutting machine, with a plurality of the feeding rollers disposed on the inlet and outlet sides of the cutting machine.
[0009] Furthermore, a lower pressure roller is provided above the feeding rollers on both sides of the cutting machine. The lower pressure roller is mounted on a moving device and can move downwards.
[0010] Furthermore, the moving device includes a linear guide rail, on which a slider is mounted, and the two ends of the lower pressure roller are connected to the slider via a linkage mechanism.
[0011] Furthermore, there are two sliders, and the linkage mechanism is square, with its left and right ends connected to the two sliders respectively.
[0012] Furthermore, the upper end of the linkage mechanism is connected to the lower pressure roller, and the lower end is installed in the guide groove.
[0013] Furthermore, an encoder is installed at one end of the lower pressure roller at the outlet of the cutting machine.
[0014] Furthermore, the encoder signal is connected to the cutting machine.
[0015] Compared with the prior art, the technical solution of this application has the following beneficial technical effects: By installing photoelectric sensors on the wire feeding device, the wire roller automatically accelerates to pull the optical fiber for cutting after the sensor below the wire roller detects the optical fiber. When a roll of optical fiber turns to its last turn, the end falls to the bottom of the mounting base, and the wire roller automatically stops after the sensor below detects it. This realizes the automation of the wire feeding device's switching, saves manpower, and improves efficiency. Attached Figure Description
[0016] Figure 1 A schematic diagram of the overall structure of the plastic optical fiber cutting system provided in this embodiment of the utility model; Figure 2 This is a schematic diagram of the wire feeding device provided in an embodiment of the present utility model; Figure 3 This is a schematic diagram of the wire guiding device provided in an embodiment of the present utility model; Figure 4 This is a schematic diagram of the cutting device provided in an embodiment of the present invention.
[0017] The attached diagram lists the components represented by each number as follows: 1. Wire feeding device; 11. Mounting base; 12. Wire roller; 13. Drive device; 14. First photoelectric sensor; 15. Second photoelectric sensor; 2. Wire guiding device; 21. Wire guiding plate; 22. Wire pressing roller; 23. U-shaped opening; 3. Cutting device; 31. Feeding roller; 32. Cutting machine; 33. Lower pressure roller; 34. Linear guide rail; 35. Slider; 36. Linkage mechanism; 37. Guide groove; 38. Encoder; 4. Hot water tank. Detailed Implementation
[0018] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.
[0019] This utility model provides a plastic optical fiber cutting system that can solve the problems of low automation and wasted manpower in related technologies.
[0020] See Figure 1 and Figure 2 As shown, a plastic optical fiber cutting system provided by this utility model embodiment includes a wire feeding device 1, a wire guiding device 2, and a cutting device 3. The wire feeding device 1 includes a mounting base 11, a wire roller 12, and a driving device 13. The wire roller 12 and the driving device 13 are mounted on the mounting base 11, and the driving device 13 is connected to the wire roller 12. A first photoelectric sensor 14 and a second photoelectric sensor 15 are mounted on the mounting base 11. The first photoelectric sensor 14 is located below the wire roller 12, and the second photoelectric sensor 15 is located at the lower end of the mounting base 11. The first photoelectric sensor 14 and the second photoelectric sensor 15 are signal-connected to the driving device 13. By setting photoelectric sensors on the wire feeding device, after the sensor below the wire roller senses the optical fiber, the wire roller automatically accelerates to pull the optical fiber for cutting. When a roll of optical fiber reaches its last turn, the end falls to the bottom of the mounting base, and the lower sensor detects this, causing the wire roller to automatically stop. This realizes the automation of the wire feeding device's switching, saves manpower, and improves efficiency.
[0021] See Figure 3 As shown, in some embodiments, the wire guiding device 2 includes a wire guiding plate 21 and a wire pressing roller 22. The wire pressing roller 22 is rotatably mounted on one end of the wire guiding plate 21. The upper end of the wire guiding plate 21 is provided with a plurality of U-shaped openings 23. The wire pressing roller 22 is used to press the U-shaped openings 23. The wire guiding groove adopts a U-shaped opening to facilitate wire passing. The wire pressing roller 22 is used to press the U-shaped openings 23 to prevent the wire from jumping out.
[0022] See Figure 1 As shown, in some embodiments, the wire guiding device 2 is provided with a hot water tank 4 on the side near the cutting device 3, which can soften the hard outer material of the optical fiber and make it easier to cut.
[0023] See Figure 4 As shown, in some embodiments, the cutting device 3 includes a feeding roller 31 and a cutting machine 32. A plurality of the feeding rollers 31 are arranged on the inlet and outlet sides of the cutting machine 32, and the feeding and discharging of the cutting are driven forward by the feeding rollers 31.
[0024] See Figure 4As shown, in some embodiments, a lower pressure roller 33 is provided above the feeding rollers 31 on both sides of the cutting machine 32. The lower pressure roller 33 is mounted on a moving device and can move downward. By cooperating with the feeding rollers 31, the lower pressure roller 33 clamps the optical fiber and rolls it, realizing the composite correction of axial torsion and radial bending of the optical fiber. This effectively eliminates the influence of material springback on the cutting accuracy, while firmly clamping the optical fiber to ensure stability during the processing and guarantee the quality of the cut surface, thereby ensuring stable and reliable processing quality.
[0025] See Figure 4 As shown, in some embodiments, the moving device includes a linear guide rail 34, on which a slider 35 is mounted. The two ends of the lower pressure roller 33 are connected to the slider 35 through a linkage mechanism 36. The movement of the slider 35 drives the lower pressure roller 33 to rise or fall, enabling the lower pressure roller 33 to quickly release the clamp on the optical fiber, greatly improving the transfer efficiency of the optical fiber. The structure is simple and improves the ease of operation.
[0026] See Figure 4 As shown, in some embodiments, there are two sliders 35, and the linkage mechanism 36 is square. The left and right ends of the linkage mechanism 36 are respectively connected to the two sliders 35. The two sliders 35 can move simultaneously in opposite directions, thereby driving the linkage mechanism 36 to deform and causing the lower pressure roller 33 to rise or fall.
[0027] See Figure 4 As shown, in some embodiments, the upper end of the linkage mechanism 36 is connected to the lower pressure roller 33, and the lower end is installed in the guide groove 37, which guides the movement of the lower end of the linkage mechanism 36, thereby ensuring the stability of the movement of the lower pressure roller 33.
[0028] See Figure 4 As shown, in some embodiments, an encoder 38 is installed at one end of the lower pressure roller 33 at the outlet of the cutting machine 32. The encoder 38 can measure the rotation angle of the lower pressure roller 33, thereby calculating the number of rotations of the lower pressure roller 33. When the cable passes under the lower pressure roller 33 at the outlet of the cutting machine 32, the lower pressure roller 33 descends to press the cable and rotates to continue conveying the cable. When the encoder 38 detects that the number of rotations of the lower pressure roller 33 has reached a set value, it indicates that the required fiber length (circumference of the lower pressure roller * number of rotations + distance from the lower pressure roller to the cutting machine blade) has been reached. After driving the cutting machine 32 to cut, the required length can be obtained.
[0029] See Figure 4As shown, in some embodiments, the encoder 38 is connected to the cutting machine 32. A photoelectric sensor is provided on the frame near the lower pressure roller 33. The photoelectric sensor, encoder 38, and cutting machine 32 are all connected to the control device. When the photoelectric sensor detects the optical fiber, the control device drives the lower pressure roller 33 to descend. The encoder 38 detects the number of rotations of the lower pressure roller 33. The control device drives the cutting machine 32 to cut, realizing automated length counting and cutting, significantly improving length accuracy and cutting efficiency, optimizing the overall process, reducing manual intervention, and lowering production costs.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0031] It is understood that spatial relation terms such as "below," "under," "below," "below," "above," "above," etc., can be used here to describe the relationship between one element or feature shown in the figure and other elements or features. It should be understood that, in addition to the orientation shown in the figure, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figure is flipped, the element or feature described as "below" or "below" of the other element or feature will be oriented "above" the other element or feature. Therefore, the exemplary terms "below" and "below" can include both upper and lower orientations. Furthermore, the device may also include other orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptive terms used herein will be interpreted accordingly.
[0032] It should be noted that when one element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intermediary element. In the following embodiments, "connection" should be understood as "electrical connection," "communication connection," etc., if the connected circuits, modules, units, etc., have the transmission of electrical signals or data between them.
[0033] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” or “having,” etc., specify the presence of the stated feature, whole, step, operation, component, part, or combination thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof.
[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A plastic optical fiber cutting system, comprising a wire feeding device (1), a wire guiding device (2), and a cutting device (3), characterized in that: The wire feeding device (1) includes a mounting base (11), a wire roller (12) and a driving device (13). The wire roller (12) and the driving device (13) are mounted on the mounting base (11), and the driving device (13) is connected to the wire roller (12). A first photoelectric sensor (14) and a second photoelectric sensor (15) are mounted on the mounting base (11). The first photoelectric sensor (14) is located below the roller (12), and the second photoelectric sensor (15) is located at the lower end of the mounting base (11). The first photoelectric sensor (14) and the second photoelectric sensor (15) are signal connected to the drive device (13).
2. The plastic optical fiber cutting system according to claim 1, characterized in that: The wire guiding device (2) includes a wire guiding plate (21) and a wire pressing roller (22). The wire pressing roller (22) is rotatably mounted on one end of the wire guiding plate (21). The upper end of the wire guiding plate (21) is provided with a plurality of U-shaped openings (23). The wire pressing roller (22) is used to press the U-shaped openings (23).
3. The plastic optical fiber cutting system according to claim 2, characterized in that: The thread-passing device (2) is provided with a hot water tank (4) on the side near the cutting device (3).
4. The plastic optical fiber cutting system according to claim 1, characterized in that: The cutting device (3) includes a feeding roller (31) and a cutting machine (32), with a plurality of the feeding rollers (31) arranged on the inlet and outlet sides of the cutting machine (32).
5. The plastic optical fiber cutting system according to claim 4, characterized in that: The cutting machine (32) has a lower pressure roller (33) above the feeding roller (31) on both sides. The lower pressure roller (33) is mounted on a moving device and can move downward.
6. The plastic optical fiber cutting system according to claim 5, characterized in that: The moving device includes a linear guide rail (34), on which a slider (35) is mounted. The two ends of the lower pressure roller (33) are connected to the slider (35) through a linkage mechanism (36).
7. The plastic optical fiber cutting system according to claim 6, characterized in that: There are two sliders (35), and the linkage mechanism (36) is square. The left and right ends of the linkage mechanism (36) are respectively connected to the two sliders (35).
8. The plastic optical fiber cutting system according to claim 7, characterized in that: The upper end of the linkage mechanism (36) is connected to the lower pressure roller (33), and the lower end is installed in the guide groove (37).
9. The plastic optical fiber cutting system according to claim 5, characterized in that: An encoder (38) is installed at one end of the lower pressure roller (33) at the outlet of the cutting machine (32).
10. The plastic optical fiber cutting system according to claim 9, characterized in that: The encoder (38) is connected to the cutting machine (32).