A winding machine controller
Patent Information
- Application Number
- CN202522445157.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0002]在卷料生产的换卷工序中,时常因新员工对设备操作不熟悉,导致在换卷前对卸卷位的辊芯打完胶带后,通过控制器关停打胶带的辊芯时会将正在收卷的辊停掉,造成不必要的断片,导致生产中断;并且,现有收卷机的控制器一般是通过螺丝固定在控制柜上,其位置无法根据操作人员的身高、操作习惯进行灵活调节,导致操作便捷性较差,还容易因操作姿势不适进一步增加误操作的概率,难以适配多样化的生产场景和人员需求
[0014]本实用新型提供的一种收卷机控制器,其优点在于:本实用新型通过增设卸料位专用停止按钮,避免操作时误停收卷位的辊,通过将专用停止按钮、收卷位的辊、收卷位辊的驱动电机进行状态联锁,限定专用停止按钮的生效场景,进一步降低误操作风险;控制器本体通过磁吸组件进行位置固定,可根据操作人员身高、操作习惯及设备工位需求调节控制器本体的固定位置,磁吸组件采用杠杆结构实现快速解锁,具有操作简单、省力的优点。
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Figure CN224869625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of winding machine technology, and in particular to a winding machine controller. Background Technology
[0002] In the roll changeover process of roll production, new employees are often unfamiliar with the equipment operation. This often leads to situations where, after applying tape to the roll core at the unloading position before changing rolls, the controller stops the roll that is currently winding, causing unnecessary breakage and production interruption. Furthermore, the controllers of existing winding machines are generally fixed to the control cabinet with screws, and their position cannot be flexibly adjusted according to the operator's height and operating habits. This results in poor operation convenience and can further increase the probability of misoperation due to uncomfortable operating postures, making it difficult to adapt to diverse production scenarios and personnel needs. Utility Model Content
[0003] The purpose of this invention is to provide a winding machine controller to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a winding machine controller, including a controller body, a main control module is provided in the controller body, the main control module is electrically connected to a signal acquisition module, a dedicated stop button and an execution module, a magnetic suction assembly is installed on the controller body, the magnetic suction assembly includes a housing and the housing is fixedly connected to the controller body, a fixed seat is slidably connected inside the housing, a magnetic conductive sheet is fixedly connected to the fixed seat, a magnet is fixedly connected to one outer wall of the magnetic conductive sheet, and a rubber pad is fixedly connected to the other outer wall.
[0005] Preferably, the mounting base has a mounting hole, and the magnetic sheet is fixedly connected to the mounting hole.
[0006] Preferably, the main control module is electrically connected to a signal light module.
[0007] Preferably, the signal acquisition module includes a take-up position status detection unit and a take-up motor status detection unit.
[0008] Preferably, the housing has a through hole, and the fixing seat is slidably connected in the through hole.
[0009] Preferably, a spring is provided inside the housing, with one end of the spring disposed on the fixed base and the other end disposed on the controller body.
[0010] Preferably, the housing is hinged to a button body, and two sliders are hinged to the button body. The sliders are slidably connected to a fixed base, and protruding teeth are fixedly connected to the sliders. A tooth groove is provided on the fixed base at the position corresponding to the protruding teeth, and the protruding teeth are disposed in the tooth groove.
[0011] Preferably, a first through groove is provided on the housing at the position corresponding to the slider, and the slider is slidably connected in the first through groove.
[0012] Preferably, a first connecting shaft is fixedly connected to the button body, an ear plate is hinged to the first connecting shaft, and the ear plate is fixedly connected to the housing.
[0013] Preferably, the slider has a second through groove, a second connecting shaft is slidably connected in the second through groove, and the second connecting shaft is fixedly connected to the button body.
[0014] The advantages of the winding machine controller provided by this utility model are as follows: By adding a dedicated stop button at the unloading position, this utility model avoids accidental stopping of the winding roller during operation. By interlocking the status of the dedicated stop button, the winding roller, and the drive motor of the winding roller, the effective scenarios of the dedicated stop button are limited, further reducing the risk of misoperation. The controller body is fixed in position by a magnetic suction component, and the fixed position of the controller body can be adjusted according to the operator's height, operating habits, and equipment position requirements. The magnetic suction component adopts a lever structure to achieve quick unlocking, which has the advantages of simple operation and labor saving. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the front sectional view of the magnetic suction component of this utility model;
[0018] Figure 3 This is a three-dimensional structural diagram of the shell of this utility model;
[0019] Figure 4 This is a three-dimensional structural diagram of the fixing base of this utility model;
[0020] Figure 5 This is a three-dimensional structural diagram of the button body of this utility model;
[0021] Figure 6 This is a block diagram of the control system structure of this utility model.
[0022] In the diagram: 1. Controller body; 11. Main control module; 12. Signal acquisition module; 121. Take-up position status detection unit; 122. Take-up motor status detection unit; 13. Dedicated stop button; 14. Indicator light module; 15. Execution module; 2. Magnetic suction assembly; 21. Housing; 22. Through hole; 23. First through slot; 24. Ear plate; 25. Fixing base; 26. Mounting hole; 27. Gear; 28. Magnetic sheet; 29. Magnet; 210. Rubber pad; 211. Spring; 212. Slider; 213. Protruding tooth; 214. Second through slot; 215. Button body; 216. First connecting shaft; 217. Second connecting shaft. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] Please see the appendix Figure 1 -Appendix Figure 6This utility model provides an embodiment of a winding machine controller, comprising a controller body 1, a main control module 11 disposed within the controller body 1, and a signal acquisition module 12, a dedicated stop button 13, and an execution module 15 electrically connected to the main control module 11. A magnetic suction assembly 2 is mounted on the controller body 1, the magnetic suction assembly 2 comprising a housing 21 fixedly connected to the controller body 1, a fixed base 25 slidably connected within the housing 21, a magnetic conductive sheet 28 fixedly connected to the fixed base 25, a magnet 29 fixedly connected to one outer wall of the magnetic conductive sheet 28, and a rubber pad 210 fixedly connected to the other outer wall. The signal acquisition module 12 is used to acquire the operating status of the winding roller and the drive motor of the winding roller, and send the data. A dedicated stop button 13 is used to input control commands to the main control module 11. The main control module 11 will only respond to the control commands input by the dedicated stop button 13 and issue commands to the execution module 15 when the take-up roller and its drive motor are running. The execution module 15 controls the unwinding roller to stop running. The housing 21 is used to install the mounting base 25, the mounting base 25 is used to install the magnetic guide sheet 28, the magnetic guide sheet 28 is used to install the magnet 29 and the rubber pad 210. The magnet 29 provides magnetic force to the magnetic guide sheet 28, and the rubber pad 210 is used to increase the frictional resistance between the magnetic guide sheet 28 and the metal housing of the equipment. The mounting base 25 has a mounting hole 26, and the magnetic guide sheet 28 is fixedly connected to the mounting hole 26. Inside, mounting hole 26 is used to accommodate magnetic sheet 28; main control module 11 is electrically connected to signal light module 14, which is used to display the running status of the unwinding roller; signal acquisition module 12 includes winding position status detection unit 121 and winding motor status detection unit 122, which is used to detect the running status of the winding roller and the winding motor status detection unit 122 to detect the running status of the drive motor of the winding roller; through hole 22 is provided on housing 21, and fixed seat 25 is slidably connected in through hole 22, which is used to accommodate fixed seat 25; spring 211 is provided inside housing 21, with one end of spring 211 set on fixed seat 25 and the other end set on controller. On the main body 1, a spring 211 is used to provide a restoring force for the fixed seat 25; a button body 215 is hinged to the housing 21, and two sliders 212 are hinged to the button body 215, and the sliders 212 are slidably connected to the fixed seat 25. A tooth 213 is fixedly connected to the slider 212, and a toothed groove 27 is opened on the fixed seat 25 at the position corresponding to the tooth 213, and the tooth 213 is set in the toothed groove 27. The button body 215 is used to drive the slider 212, and the slider 212 can push the fixed seat 25 through the tooth 213 and the toothed groove 27; a first through groove 23 is opened on the housing 21 at the position corresponding to the slider 212, and the slider 212 is slidably connected in the first through groove 23, and the first through groove 23 is used to accommodate the slider 212.A first connecting shaft 216 is fixedly connected to the button body 215. An ear plate 24 is hinged to the first connecting shaft 216 and fixedly connected to the housing 21. The first connecting shaft 216, in conjunction with the ear plate 24, achieves the hinge connection between the button body 215 and the housing 21. A second through groove 214 is provided on the slider 212. A second connecting shaft 217 is slidably connected within the second through groove 214 and fixedly connected to the button body 215. The second through groove 214, in conjunction with the second connecting shaft 217, achieves the hinge connection between the slider 212 and the button body 215.
[0025] Working principle: When using this utility model, the winding machine is controlled by the control system carried by the handheld controller body 1. The winding position status detection unit 121 of the signal acquisition module 12 detects the running status of the winding position roller, and the winding motor status detection unit 122 detects the running status of the driving motor of the winding position roller. Under the premise that the winding position roller and the driving motor of the winding position roller are running, after pressing the dedicated stop button 13, the main control module 11 will send a command to the execution module 15, and the execution module 15 will control the unwinding position roller to stop running. If it is necessary to adjust the position of the controller body 1, the controller body 1 can be held and the button body 215 can be pressed down. The button body 215 is deflected on the ear plate 24 via the first connecting shaft 216, and then cooperates with the second through groove 21 via the second connecting shaft 217. 4. The button body 215 drives the slider 212 to move upward along the first through groove 23. Through the engagement of the tooth 213 with the tooth groove 27, the slider 212 pushes the fixed seat 25. The fixed seat 25 slides into the housing 21 along the through hole 22 and compresses the spring 211, causing the magnetic sheet 28, magnet 29 and rubber pad 210 on it to move accordingly. The rubber pad 210 detaches from the metal housing of the equipment. At this time, the controller body 1 can be removed. After releasing the button body 215, under the action of the spring 211, the fixed seat 25 pushes the tooth 213 through the tooth groove 27, so that the slider 212 is reset. At this time, the magnetic suction component 2 can be re-attached to the required position to realize the position adjustment of the controller body 1. Among them, the indicator light module 14 is used to display the running status of the unloading roller, and the mounting hole 26 is used to install the magnetic sheet 28.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A winding machine controller, comprising a controller body (1), characterized in that: The controller body (1) is equipped with a main control module (11), which is electrically connected to a signal acquisition module (12), a dedicated stop button (13) and an execution module (15). A magnetic suction assembly (2) is installed on the controller body (1). The magnetic suction assembly (2) includes a housing (21) and the housing (21) is fixedly connected to the controller body (1). A fixed seat (25) is slidably connected inside the housing (21). A magnetic conductive sheet (28) is fixedly connected to the fixed seat (25). A magnet (29) is fixedly connected to one side of the outer wall of the magnetic conductive sheet (28), and a rubber pad (210) is fixedly connected to the other side of the outer wall.
2. A winding machine controller according to claim 1, characterized in that: The mounting base (25) has a mounting hole (26), and the magnetic sheet (28) is fixedly connected in the mounting hole (26).
3. A winding machine controller according to claim 1, characterized in that: The main control module (11) is electrically connected to the signal light module (14).
4. A winding machine controller according to claim 1, characterized in that: The signal acquisition module (12) includes a take-up position status detection unit (121) and a take-up motor status detection unit (122).
5. A winding machine controller according to claim 1, characterized in that: The housing (21) has a through hole (22), and the fixing seat (25) is slidably connected in the through hole (22).
6. A winding machine controller according to claim 5, characterized in that: A spring (211) is provided inside the housing (21), with one end of the spring (211) being disposed on the fixed base (25) and the other end being disposed on the controller body (1).
7. A winding machine controller according to claim 6, characterized in that: The housing (21) is hinged to a button body (215), and two sliders (212) are hinged to the button body (215). The sliders (212) are slidably connected to the fixed base (25). A tooth (213) is fixedly connected to the slider (212). A tooth groove (27) is provided on the fixed base (25) at the position corresponding to the tooth (213), and the tooth (213) is set in the tooth groove (27).
8. A winding machine controller according to claim 7, characterized in that: A first through groove (23) is provided on the housing (21) at the position corresponding to the slider (212), and the slider (212) is slidably connected in the first through groove (23).
9. A winding machine controller according to claim 7, characterized in that: A first connecting shaft (216) is fixedly connected to the button body (215), and an ear plate (24) is hinged to the first connecting shaft (216), and the ear plate (24) is fixedly connected to the housing (21).
10. A winding machine controller according to claim 8, characterized in that: The slider (212) has a second through groove (214), and a second connecting shaft (217) is slidably connected in the second through groove (214), and the second connecting shaft (217) is fixedly connected to the button body (215).