A detachable ton drum gripping device
Patent Information
- Application Number
- CN202522570434.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0003]通用性差:传统夹桶器多为焊接固定结构,仅适配特定尺寸吨桶,无法灵活调整;
[0020]1.本实用新型中通过液压快换接头与叉车属具架拆卸式连接,实现快速拆装的效率,通过在两个调节臂之间设有液压缸,可以对吨桶实现夹取,操作简单且工作效率高。
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Figure CN224869708U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material handling technology, specifically a detachable ton container clamping device. Background Technology
[0002] 1000L IBCs, a common packaging container for liquids or solids, are typically characterized by their robust structure and ease of transport. Currently, handling IBCs mainly relies on forklifts in conjunction with stationary clamps; however, existing technology suffers from the following problems:
[0003] Poor versatility: Traditional drum clamps are mostly welded and fixed structures, which can only be adapted to specific sizes of drums and cannot be adjusted flexibly;
[0004] Inconvenient disassembly and assembly: Replacing the bucket clamp requires removing the bolts of the forklift attachment, which is time-consuming and labor-intensive;
[0005] Insufficient safety: The clamping force is not adjustable, which can easily cause deformation of the ton container or material leakage;
[0006] Limited functionality: It cannot accommodate the handling needs of different sizes of drums or pallets. Utility Model Content
[0007] The purpose of this invention is to provide a detachable ton container clamping device to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a detachable ton container clamping device, comprising a connector, a first adjusting arm, and a second adjusting arm. A hydraulic quick-connect coupling is welded to the top of the connector, and a locking pin with a through-hole structure is installed on the hydraulic quick-connect coupling. The first adjusting arm with a rotating structure is embedded in the left side of the bottom end of the connector via a rotating shaft, and the second adjusting arm with a rotating structure is embedded in the right side of the bottom end of the connector via a rotating shaft. A hydraulic cylinder with a rotating structure is installed at the inner end of the first adjusting arm, and the piston rod in the hydraulic cylinder is rotatably connected to the second adjusting arm.
[0009] A rotating clamping arm A is installed inside the bottom end of the first adjusting arm, and a rotating clamping arm B is embedded inside the bottom end of the second adjusting arm. An adjusting device with a rotating structure is installed between the first adjusting arm and the clamping arm A, and between the second adjusting arm and the clamping arm B. The adjusting device includes a connecting cylinder. A first threaded post with a threaded structure is embedded inside the upper end of the connecting cylinder, and a second threaded post with a threaded structure is embedded inside the lower end of the connecting cylinder.
[0010] Both gripping arms A and B are rotatably connected to the mounting frame via connectors at their bottom ends. The mounting frame has sliding connecting frames embedded at both its upper and lower ends. A gripping plate is welded to the inner end of the connecting frame. A pressure sensor is fixed in the middle of the inner end of the gripping plate. The inner end face of the gripping plate is provided with a protective layer made of rubber.
[0011] In a preferred embodiment of this invention, the connector is detachably connected to the forklift attachment frame via a hydraulic quick-connect coupling.
[0012] As a preferred embodiment of this utility model, the first adjusting arm and the second adjusting arm have the same structure and are both bent structures.
[0013] As a preferred embodiment of this invention, nuts are installed on both the first threaded post and the second threaded post.
[0014] As a preferred embodiment of this utility model, the threads on the first threaded post and the second threaded post have opposite structures.
[0015] As a preferred embodiment of this utility model, the clamping plates at the upper and lower ends of the inner side of the mounting frame are aligned.
[0016] As a preferred embodiment of this invention, the clamping plate has an arc-shaped structure.
[0017] In a preferred embodiment of this invention, the pressure sensor is located inside the protective layer.
[0018] In a preferred embodiment of this invention, a gap is provided between the hydraulic cylinder and the top of the ton container being gripped.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] 1. In this utility model, the hydraulic quick-connect coupling is used to detachably connect with the forklift attachment frame, which achieves the efficiency of quick assembly and disassembly. By setting a hydraulic cylinder between the two adjusting arms, the ton can be clamped. The operation is simple and the work efficiency is high.
[0021] 2. In this utility model, an adjustment device is installed between the adjustment arm and the clamping arm, which can adjust the opening degree according to the diameter of the ton container. A pressure sensor is provided at the inner end of the clamping plate to avoid damage to the ton container due to excessive pressure and improve safety. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is an exploded view of the adjusting arm and clamping plate of this utility model.
[0024] Figure 3 This is a schematic diagram of the adjustment device structure of this utility model;
[0025] Figure 4 This is a front view of the internal structure of the adjustment device of this utility model;
[0026] Figure 5 This is an exploded view of the mounting frame and clamping plate of this utility model.
[0027] Figure 6 This is a top view of the connection structure between the clamping plate and the connecting frame of this utility model;
[0028] Figure 7 This is an exploded structural diagram of the connector and hydraulic quick-change joint of this utility model.
[0029] In the diagram: 1. Connector; 2. Hydraulic quick-connect coupling; 3. Connecting pin; 4. First adjusting arm; 5. Second adjusting arm; 6. Hydraulic cylinder; 7. Piston rod; 8. Clamping arm A; 9. Clamping arm B; 10. Adjusting device; 1001. First threaded post; 1002. Nut; 1003. Connecting cylinder; 1004. Second threaded post; 11. Connecting piece; 12. Mounting frame; 13. Connecting bracket; 14. Clamping plate; 15. Limiting hole; 16. Protective layer; 17. Pressure sensor. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0031] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. "Multiple" means two or more, and unless otherwise explicitly limited, all of them fall within the scope of protection of this utility model.
[0033] Example 1
[0034] like Figure 1-7 As shown, this utility model provides a technical solution: including a connector 1, a first adjusting arm 4 and a second adjusting arm 4. A hydraulic quick-connect coupling 2 is welded to the top of the connector 1, and a locking pin 3 with a through structure is installed on the hydraulic quick-connect coupling 2. The first adjusting arm 4 with a rotating structure is embedded in the left side of the bottom end of the connector 1 through a rotating shaft. The second adjusting arm 5 with a rotating structure is embedded in the right side of the bottom end of the connector 1 through a rotating shaft. A hydraulic cylinder 6 with a rotating structure is installed in the inner end of the first adjusting arm 4. The piston rod 7 in the hydraulic cylinder 6 is rotatably connected to the second adjusting arm 5.
[0035] A rotating clamping arm A8 is installed inside the bottom end of the first adjusting arm 4, and a rotating clamping arm B9 is embedded inside the bottom end of the second adjusting arm 5. A rotating adjusting device 10 is installed between the first adjusting arm 4 and the clamping arm A8, and between the second adjusting arm 5 and the clamping arm B9. The adjusting device 10 includes a connecting cylinder 1003. A threaded first threaded post 1001 is embedded inside the upper end of the connecting cylinder 1003, and a threaded second threaded post 1004 is embedded inside the lower end of the connecting cylinder 1003.
[0036] Both gripping arms A8 and B9 are rotatably connected to the mounting frame 12 via connectors 11 at their bottom ends. The mounting frame 12 has sliding connecting brackets 13 embedded at both its upper and lower ends. A gripping plate 14 is welded to the inner end of the connecting bracket 13. A pressure sensor 17 is fixed to the middle of the inner end of the gripping plate 14. A rubber protective layer 16 is provided on the inner end face of the gripping plate 14.
[0037] Connector 1 is detachably connected to the forklift attachment frame via hydraulic quick-connect coupling 2, achieving efficient quick disassembly and installation.
[0038] The first adjusting arm 4 and the second adjusting arm 5 have the same structure and are both bent structures, which realizes the included angle, making it easier for the clamping plate to clamp the ton container.
[0039] Nuts 1002 are installed on both the first threaded post 1001 and the second threaded post 1004 to fix the two threaded posts and increase their stability.
[0040] The threads on the first threaded post 1001 and the second threaded post 1004 have opposite structures. The expansion and contraction of the two threaded posts are achieved by rotating the connecting cylinder.
[0041] The clamping plates 14 at the upper and lower ends of the inner side of the mounting frame 12 are aligned to ensure the stability and firmness of the clamping cylinder.
[0042] The clamping plate 14 has an arc-shaped structure, designed to correspond to the shape of the ton container, making the clamping more secure.
[0043] The pressure sensor 17 is located inside the protective layer 16. During the clamping process of the clamping plate clamping the ton container, the pressure sensor can receive the pressure in real time. The pressure sensor model is MPX5010DP.
[0044] There is a gap between the hydraulic cylinder 6 and the top of the ton container being gripped, to prevent the ton container from colliding with the hydraulic cylinder during the process of the hydraulic cylinder controlling the gripping arm to grip the ton container.
[0045] Working principle:
[0046] In use, the entire clamping device is detachably connected to the forklift attachment frame via the hydraulic quick-change connector 2 at the top of the connector 1, so as to realize the docking of the device with the power equipment. The locking pin 3 with a through structure is inserted into the hydraulic quick-change connector 2 to lock the connection part, ensuring that the device is firmly connected to the forklift attachment frame during operation and preventing it from falling off.
[0047] The clamping angle is further adjusted by adjusting device 10. When the connecting cylinder 1003 is rotated, the first threaded post 1001 and the second threaded post 1004 will extend and retract simultaneously, thereby adjusting the angle between the first adjusting arm 4 and the clamping arm A8, and between the second adjusting arm 5 and the clamping arm B9. After the adjustment is completed, the adjusting device 10 is locked by tightening the nuts 1002 on the first threaded post 1001 and the second threaded post 1004 to fix the clamping angle.
[0048] Move the forklift to bring the entire device close to the target ton container. Adjust the position of the forklift so that the mounting frame 12 at the bottom of the clamping arm A8 and clamping arm B9 is aligned with the two sides of the ton container. Ensure that the clamping plates 14 at the upper and lower ends inside the mounting frame 12 are aligned and can accurately fit the sides of the ton container.
[0049] The hydraulic cylinder 6 drives the piston rod 7 to retract, and the first adjusting arm 4 and the second adjusting arm 5 continue to rotate inward, driving the clamping arm A8 and the clamping arm B9 to move inward synchronously. The bottom ends of the clamping arm A8 and the clamping arm B9 drive the mounting frame 12 to move through the connecting piece 11. The height of the Gnu ton is used to slide the connecting frame 13 in the mounting frame 12 up and down, adjusting the distance between the two clamping plates 14 so that the clamping plates 14 gradually approach the side of the ton.
[0050] The rubber protective layer 16 on the inner end face of the clamping plate 14 first contacts the ton container to prevent the clamping plate from directly rubbing and damaging the surface of the ton container. As the clamping force increases, the pressure sensor 17 inside the protective layer 16 detects the clamping pressure and provides real-time feedback of pressure data to ensure that the clamping force is moderate, so as to ensure that the ton container does not loosen and to avoid excessive pressure that could damage the ton container.
[0051] After the pressure sensor 17 reports stable pressure, operate the forklift to lift or move the ton container. At this time, a gap is maintained between the hydraulic cylinder 6 and the top of the ton container being gripped to prevent interference between the hydraulic cylinder and the ton container during handling.
[0052] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A detachable ton container clamping device, comprising a connector (1), a first adjusting arm (4), and a second adjusting arm (5), characterized in that: The connector (1) is welded to a hydraulic quick-connect fitting (2) at its top end, and a locking pin (3) with a through-hole structure is installed on the hydraulic quick-connect fitting (2). The bottom left of the connector (1) is fitted with a first adjusting arm (4) with a rotating structure through a rotating shaft. The bottom right of the connector (1) is fitted with a second adjusting arm (5) with a rotating structure through a rotating shaft. The inner end of the first adjusting arm (4) is fitted with a hydraulic cylinder (6) with a rotating structure. The piston rod (7) inside the hydraulic cylinder (6) is rotatably connected to the second adjusting arm (5). A rotating clamping arm A (8) is installed inside the bottom end of the first adjusting arm (4), and a rotating clamping arm B (9) is embedded inside the bottom end of the second adjusting arm (5). A rotating adjusting device (10) is installed between the first adjusting arm (4) and the clamping arm A (8), and between the second adjusting arm (5) and the clamping arm B (9). The adjusting device (10) includes a connecting cylinder (1003). A first threaded post (1001) with a threaded structure is embedded inside the upper end of the connecting cylinder (1003), and a second threaded post (1004) with a threaded structure is embedded inside the lower end of the connecting cylinder (1003). The bottom ends of the gripping arms A (8) and B (9) are rotatably connected to the mounting frame (12) via connectors (11). The mounting frame (12) has sliding connecting brackets (13) embedded at both the upper and lower ends. A gripping plate (14) is welded to the inner end of the connecting bracket (13). A pressure sensor (17) is fixed in the middle of the inner end of the gripping plate (14). The inner end face of the gripping plate (14) is provided with a rubber protective layer (16).
2. The detachable ton container clamping device according to claim 1, characterized in that: The connector (1) is detachably connected to the forklift attachment frame via a hydraulic quick-change connector (2).
3. The detachable ton container clamping device according to claim 1, characterized in that: The first adjusting arm (4) and the second adjusting arm (5) have the same structure and are both bent structures.
4. The detachable ton container clamping device according to claim 1, characterized in that: Nuts (1002) are installed on both the first threaded post (1001) and the second threaded post (1004).
5. A detachable ton container clamping device according to claim 1, characterized in that: The threads on the first threaded post (1001) and the second threaded post (1004) have opposite structures.
6. The detachable ton container clamping device according to claim 1, characterized in that: The clamping plates (14) at the upper and lower ends of the inner side of the mounting frame (12) are aligned.
7. A detachable ton container clamping device according to claim 1, characterized in that: The clamping plate (14) has an arc-shaped structure.
8. A detachable ton container clamping device according to claim 1, characterized in that: The pressure sensor (17) is located inside the protective layer (16).
9. A detachable ton container clamping device according to claim 1, characterized in that: There is a gap between the hydraulic cylinder (6) and the top of the ton barrel being gripped.