Intelligent feedback automatic dosing system for crystallization fluidized bed

Abstract

The utility model discloses a kind of crystallization fluidized bed intelligent feedback automatic dosing system, comprising: main unit, including crystallization fluidized bed body, the water inlet is provided in one side of crystallization fluidized bed body, the water outlet is provided in the other side of crystallization fluidized bed body;Detection unit, including the shell of being set in one side of crystallization fluidized bed, reaction module is provided on shell, detection cavity is provided in water outlet, integrated sensor is provided in detection cavity;Dosing unit, including the stirring component of being set on crystallization fluidized bed body, dosing component is provided on crystallization fluidized bed body, the utility model is through integrated hardness, turbidity, PH multi-parameter sensor real-time linkage feedback dosing amount, combine servo motor driven metering pump dynamic control medicament dosing, effectively solve the problem of traditional system due to parameter lag or single feedback caused by medicament waste and reaction insufficient.

Description

Technical Field

[0001] This utility model relates to the field of crystallization fluidized bed technology, and in particular to an intelligent feedback automatic dosing system for crystallization fluidized beds. Background Technology

[0002] Crystallization fluidized bed technology is widely used in industrial wastewater softening, heavy metal removal and high-salt wastewater treatment. Its core is to generate easily precipitable particles through crystallization reaction, and then combine them with a fluidized bed to achieve efficient solid-liquid separation.

[0003] Existing fluidized bed crystallization dosing systems mostly use timed and quantitative or single parameter (such as pH value) feedback control. When in use, they face the problem that manual sampling and detection or single sensor monitoring cannot capture the dynamic changes in water quality in real time, resulting in a mismatch between the dosage and the actual needs. This can easily lead to waste of chemicals or insufficient reaction. Furthermore, fixed nozzles or single-point dosing can easily cause excessively high local concentrations of chemicals, affecting crystallization efficiency. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current intelligent feedback automatic dosing system for crystallization fluidized beds, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide an intelligent feedback automatic dosing system for crystallization fluidized beds. This system aims to solve the problem that "timed and quantitative or single parameter (such as pH value) feedback control faces the problem that manual sampling and detection or single sensor monitoring cannot capture the dynamic changes in water quality in real time, resulting in a mismatch between the dosage and the actual needs, which easily leads to waste of chemicals or insufficient reaction. Furthermore, fixed nozzles or single-point dosing can easily cause excessively high local concentrations of chemicals, affecting crystallization efficiency."

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an intelligent feedback automatic dosing system for crystallization fluidized beds, comprising: The main unit includes a crystallization fluidized bed body, with an inlet on one side and an outlet on the other side. The detection unit includes a housing disposed on one side of the crystallization fluidized bed body, a reaction module disposed on the housing, a detection chamber disposed inside the outlet, and an integrated sensor disposed inside the detection chamber; The dosing unit includes a stirring component disposed on the crystallization fluidized bed body, and a drug delivery component disposed on the crystallization fluidized bed body.

[0008] As a preferred embodiment of the intelligent feedback automatic dosing system for a crystallizing fluidized bed described in this utility model, the water inlet is connected to an external water inlet pipe via a flange for introducing water to be treated, the water outlet is connected to a drainage pipe via a flange, and the detection chamber is used to install an integrated sensor.

[0009] As a preferred embodiment of the intelligent feedback automatic dosing system for a crystallizing fluidized bed described in this utility model, the shell is connected to the outer wall of the crystallizing fluidized bed body by threaded fasteners, and the reaction module includes a data acquisition unit and a wireless transmitter disposed in the shell compartment.

[0010] As a preferred embodiment of the intelligent feedback automatic dosing system for a crystallizing fluidized bed described in this utility model, the stirring component includes a top cover disposed on the upper end of the crystallizing fluidized bed body, a motor disposed on the top cover, an output shaft disposed at the output end of the motor, and a stirring blade disposed at the end of the output shaft.

[0011] As a preferred embodiment of the intelligent feedback automatic dosing system for a crystallizing fluidized bed described in this utility model, the dosing component includes a storage tank disposed on the ground outside the crystallizing fluidized bed body, a metering pump disposed at the outlet of the storage tank, a diversion pipe disposed on the crystallizing fluidized bed body, a dosing pipeline disposed at the upper end of the diversion pipe, the dosing pipeline being connected to the metering pump via a flange, a spherical connector disposed at the lower end of the diversion pipe, an upper nozzle disposed on one side of the spherical connector, and a lower nozzle disposed on the other side of the spherical connector.

[0012] As a preferred embodiment of the intelligent feedback automatic dosing system for a crystallizing fluidized bed described in this utility model, the integrated sensor includes a hardness sensor, a turbidity sensor, and a pH sensor disposed in the detection chamber.

[0013] In a preferred embodiment of the intelligent feedback automatic dosing system for a crystallizing fluidized bed described in this utility model, the data acquisition module and the wireless transmission module are connected to the hardness sensor, the turbidity sensor, and the pH sensor via waterproof cables, and the hardness sensor, the turbidity sensor, and the pH sensor are in direct contact with the effluent water flow.

[0014] In a preferred embodiment of the intelligent feedback automatic dosing system for a crystallizing fluidized bed described in this utility model, the output shaft enters the reaction zone from the middle of the top cover, the output shaft is covered with an anti-corrosion sleeve, and the sleeve is fixed to the top cover by a sealed bearing.

[0015] The beneficial effects of this utility model are: 1. By integrating multiple sensors for hardness, turbidity, and pH to provide real-time feedback on the dosage, and combining this with a servo motor-driven metering pump to dynamically regulate the dosage, the system effectively solves the problems of waste and incomplete reaction caused by parameter lag or single feedback in traditional systems.

[0016] 2. The combined effect of dual nozzles (top and bottom) for zoned spraying and mechanical stirring avoids the limitations of fixed single-point dosing, improving crystallization efficiency and fluidized bed operation stability. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a frontal overall structural diagram of an intelligent feedback automatic dosing system for a crystallizing fluidized bed proposed in this utility model; Figure 2 This is a side view of a crystallization fluidized bed intelligent feedback automatic dosing system. Figure 3 This is a schematic diagram of the outlet structure; Figure 4 This is a schematic diagram of the stirring component structure; Figure 5 This is a schematic diagram of the drug delivery component.

[0018] In the diagram: 100, main unit; 101, crystallization fluidized bed body; 102, inlet; 103, outlet; 200, detection unit; 201, shell; 202, reaction module; 203, detection chamber; 204, integrated sensor; 300, dosing unit; 301, stirring component; 301a, top cover; 301b, motor; 301c, output shaft; 301d, stirring blade; 302, drug delivery component; 302a, dosing pipeline; 302b, branch pipe; 302c, spherical connector; 302d, upper nozzle; 302e, lower nozzle. Detailed Implementation

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0021] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0022] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0023] Example 1 Reference Figures 1 to 4 This is the first embodiment of the present invention. This embodiment provides a power distribution cabinet with a protective mechanism, which can achieve precise dynamic control while improving the uniformity of reagent diffusion and crystallization efficiency. It includes a main unit 100, including a crystallization fluidized bed body 101. A water inlet 102 is provided on one side of the crystallization fluidized bed body 101, and a water outlet 103 is provided on the other side of the crystallization fluidized bed body 101. The water inlet 102 is connected to an external water inlet pipe through a flange for introducing water to be treated. The water outlet 103 is connected to a drainage pipe through a flange. The detection chamber 203 is used to install an integrated sensor 204. The detection unit 200 includes a housing 201 disposed on one side of the crystallization fluidized bed body 101, a reaction module 202 disposed on the housing 201, a detection chamber 203 disposed inside the outlet 103, and an integrated sensor 204 disposed inside the detection chamber 203. The housing 201 is connected to the outer wall of the crystallization fluidized bed body 101 by threaded fasteners. The reaction module 202 includes a data acquisition unit and a wireless transmitter disposed inside the compartment of the housing 201. The integrated sensor 204 includes a hardness sensor, a turbidity sensor, and a pH sensor disposed inside the detection chamber 203. The data acquisition unit and the wireless transmission module are connected to the hardness sensor, the turbidity sensor, and the pH sensor through waterproof cables. The hardness sensor, the turbidity sensor, and the pH sensor are in direct contact with the effluent flow. The dosing unit 300 includes a stirring component 301 disposed on the crystallization fluidized bed body 101, and a drug delivery component 302 disposed on the crystallization fluidized bed body 101. After the water to be treated enters the crystallization fluidized bed body 101 through the inlet 102, the detection unit 200 monitors the water quality data of the effluent in real time through the integrated sensor 204 (hardness, turbidity, pH) at the outlet 103. The data is then fed back to the dosing unit via the data acquisition device and wireless transmission module. The dosing amount is dynamically adjusted according to the water quality parameters, and the dosing unit 300 drives the dosing component 302 to accurately inject the agent into the fluidized bed. At the same time, the stirring component 301 operates synchronously to enhance the mixing and crystallization process of the agent and reactants. Finally, the treated water that meets the standards is discharged from the system through the outlet 103.

[0024] Example 2 Reference Figures 1 to 5 This is the second embodiment of the present invention. Unlike the previous embodiment, the stirring component 301 includes a top cover 301a disposed on the upper end of the crystallization fluidized bed body 101. A motor 301b is disposed on the top cover 301a. An output shaft 301c is disposed at the output end of the motor 301b. A stirring blade 301d is disposed at the end of the output shaft 301c. The output shaft 301c is transmitted from the middle of the top cover 301a to the reaction zone. The output shaft 301c is covered with an anti-corrosion sleeve. The sleeve is fixed to the top cover 301a by a sealed bearing.

[0025] Motor 301b drives output shaft 301c to rotate stirring blade 301d. Output shaft 301c extends vertically into reaction zone through sealed bearing in the center of top cover 301a. It is covered with anti-corrosion sleeve to prevent corrosion from corrosive media. Stirring blade 301d forcibly stirs water flow in the lower part of reaction zone to promote uniform mixing of reagents and crystal nuclei and crystallization reaction.

[0026] The drug delivery component 302 includes a drug storage tank located on the ground outside the crystallization fluidized bed body 101. A metering pump is installed at the outlet of the drug storage tank. A diversion pipe 302b is installed on the crystallization fluidized bed body 101. A drug dosing pipeline 302a is installed at the upper end of the diversion pipe 302b. The drug dosing pipeline 302a is connected to the metering pump through a flange. A spherical connector 302c is installed at the lower end of the diversion pipe 302b. An upper nozzle 302d is installed on one side of the spherical connector 302c, and a lower nozzle 302e is installed on the other side of the spherical connector 302c. The upper nozzle is inserted into the upper part of the reaction zone, and the lower nozzle is inserted into the lower part of the reaction zone.

[0027] The metering pump draws the reagent from the storage tank and delivers it to the distribution pipe 302b via the flange-connected dosing pipeline 302a. The reagent is then distributed to the upper nozzle 302d (inserted into the upper part of the reaction zone) and the lower nozzle 302e (inserted into the lower part of the reaction zone) through the ball connector 302c, achieving precise stratified spraying of the reagent and using the shear force of the water flow to accelerate the diffusion of the reagent and its contact with the reactants in the fluidized bed.

[0028] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A smart feedback automatic dosing system for a crystallizing fluidized bed, characterized in that: include: The main unit (100) includes a crystallization fluidized bed body (101), with an inlet (102) on one side and an outlet (103) on the other side. The detection unit (200) includes a housing (201) disposed on one side of the crystallization fluidized bed body (101), a reaction module (202) disposed on the housing (201), a detection chamber (203) disposed in the outlet (103), and an integrated sensor (204) disposed in the detection chamber (203). The dosing unit (300) includes a stirring component (301) disposed on the crystallization fluidized bed body (101), and a drug delivery component (302) disposed on the crystallization fluidized bed body (101).

2. The intelligent feedback automatic dosing system for a crystallizing fluidized bed according to claim 1, characterized in that: The inlet (102) is connected to an external water inlet pipe via a flange for introducing water to be treated. The outlet (103) is connected to a drainage pipe via a flange. The detection chamber (203) is used to install an integrated sensor (204).

3. The intelligent feedback automatic dosing system for a crystallizing fluidized bed according to claim 1, characterized in that: The shell (201) is connected to the outer wall of the crystallization fluidized bed body (101) by threaded fasteners. The reaction module (202) includes a data acquisition unit and a wireless transmitter installed in the compartment of the shell (201).

4. The intelligent feedback automatic dosing system for a crystallizing fluidized bed according to claim 1, characterized in that: The stirring component (301) includes a top cover (301a) disposed on the upper end of the crystallization fluidized bed body (101), a motor (301b) disposed on the top cover (301a), an output shaft (301c) disposed at the output end of the motor (301b), and a stirring blade (301d) disposed at the end of the output shaft (301c).

5. The intelligent feedback automatic dosing system for a crystallizing fluidized bed according to claim 1, characterized in that: The drug delivery component (302) includes a drug storage tank located on the ground outside the crystallization fluidized bed body (101). A metering pump is installed at the outlet of the drug storage tank. A diversion pipe (302b) is installed on the crystallization fluidized bed body (101). A drug dosing pipeline (302a) is installed at the upper end of the diversion pipe (302b). The drug dosing pipeline (302a) is connected to the metering pump through a flange. A spherical connector (302c) is installed at the lower end of the diversion pipe (302b). An upper nozzle (302d) is installed on one side of the spherical connector (302c), and a lower nozzle (302e) is installed on the other side of the spherical connector (302c).

6. The intelligent feedback automatic dosing system for a crystallizing fluidized bed according to claim 2, characterized in that: The integrated sensor (204) includes a hardness sensor, a turbidity sensor, and a pH sensor disposed in the detection cavity (203).

7. The intelligent feedback automatic dosing system for a crystallizing fluidized bed according to claim 3, characterized in that: The data acquisition unit and wireless transmitter are connected to the hardness sensor, turbidity sensor and pH sensor via waterproof cables. The hardness sensor, turbidity sensor and pH sensor are in direct contact with the outflowing water.

8. The intelligent feedback automatic dosing system for a crystallizing fluidized bed according to claim 4, characterized in that: The output shaft (301c) enters the reaction zone from the middle of the top cover (301a). The output shaft (301c) is covered with an anti-corrosion sleeve, and the sleeve is fixed to the top cover (301a) by a sealed bearing.

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