A carousel bottle making apparatus
Patent Information
- Application Number
- CN202522452081.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0003]现有的转盘式制瓶装置通过将玻璃瓶坯料放入至模具的内部,随后使用压缩空气通过一个长管吹入玻璃瓶坯料内部,使其膨胀并贴合模具形状,从而实现对玻璃瓶的制作,然而制瓶完成后,为了连续生产,就需要快速将玻璃瓶转移至输送线上,在刚制瓶脱模后的玻璃瓶缺少预先冷却机构,材质相对较软,这会导致玻璃瓶在外部机构抓取输送的时候会有较大概率发生形变或表面划伤,导致产品出现瑕疵甚至破损,为了避免上述问题,制瓶生产线不得不减慢速度以给瓶子更多的自然冷却时间,从而影响了整个制瓶生产线的产能
其一,通过控制打开电动推杆二运行,伸缩端带动充气件在连接安装板的限制下相向移动使得充气管与两个模具之间形成的充气孔接触,接着通过控制打开外部高压气泵运行,吹入玻璃瓶坯料内部,使其膨胀并贴合模具形状,可实现对玻璃瓶的快速成型。
Smart Images

Figure CN224869983U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass bottle production technology, and specifically relates to a rotary bottle making device. Background Technology
[0002] A rotary bottle-making device is an automated machine for the efficient production of glass bottles. It uses a rotating worktable (i.e., a turntable) to continuously complete multiple steps in the bottle-forming process, including but not limited to blowing, forming, etc. Each station is responsible for a specific operation. As the turntable rotates, the bottles move between different stations until the final product is removed.
[0003] Existing rotary bottle-making equipment involves placing glass preforms into a mold, then blowing compressed air through a long tube into the preforms to expand them and conform them to the mold shape, thus producing the glass bottle. However, after bottle making, in order to maintain continuous production, the glass bottles need to be quickly transferred to the conveyor line. The glass bottles, which are relatively soft after being demolded, lack a pre-cooling mechanism, which makes them more likely to deform or scratch when they are handled and transported by external mechanisms, resulting in product defects or even breakage. To avoid these problems, the bottle-making production line has to slow down to allow the bottles more time to cool naturally, thus affecting the overall capacity of the bottle-making production line. Utility Model Content
[0004] In view of this, this utility model addresses the shortcomings of the prior art by providing a rotary bottle-making device that can pre-cool the finished glass bottles to ensure that the glass bottles have a certain degree of hardness, reduce the risk of deformation or breakage during subsequent handling and conveying, improve the quality of the finished product, and eliminate the need to wait for natural cooling, thereby improving the overall efficiency and output of the bottle-making production line.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a rotary bottle-making device, including a support platform, a rotating disk rotatably mounted on the upper end of the support platform via a rotating column, multiple connecting frame plates being provided on the outer surface of the rotating disk, the multiple connecting frame plates being arranged at equal intervals, two guide sliding columns being slidably mounted inside each connecting frame plate, and a mold being provided on the inner end of each of the multiple guide columns, a pre-cooling mechanism being provided on the right side of the support platform, the pre-cooling mechanism being able to cool the glass bottles formed inside the mold, the pre-cooling mechanism including a support plate being provided on the right side of the support platform, an installation frame being provided on the upper end of the support plate, a cooling fan being provided inside the installation frame, multiple cooling fins being provided inside the installation frame, a condenser tube being provided in the circular holes opened inside the multiple cooling fins, and an avoidance hole adapted to the condenser tube being opened on the upper end of the installation frame.
[0006] As a further improvement of this utility model, multiple electric push rods are provided on the outer side of the connecting frame plate. The telescopic ends of the multiple electric push rods are respectively connected to the outer side of the adjacent mold. A servo motor is provided at the lower end of the support platform. The output shaft of the servo motor is connected to the lower end of the rotating column through a coupling.
[0007] As a further improvement of this utility model, a support mounting frame is provided at the lower end of the support platform. The support legs and the support mounting frame are fixed together by welding. The support mounting frame has multiple mounting holes inside.
[0008] As a further improvement of this utility model, a connecting mounting plate is provided at the rear end of the support platform, an inflatable component is slidably arranged inside the connecting mounting plate, and an electric push rod II is provided at the upper end of the connecting mounting plate, with the telescopic end of the electric push rod II connected to the upper end of the inflatable component.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: Firstly, by controlling the operation of the electric push rod, the telescopic end drives the inflation component to move towards each other under the restriction of the connecting mounting plate, so that the inflation tube contacts the inflation hole formed between the two molds. Then, by controlling the operation of the external high-pressure air pump, the air is blown into the glass bottle blank, causing it to expand and conform to the shape of the mold, thus realizing the rapid molding of the glass bottle.
[0010] Secondly, by controlling the operation of the fan, the impeller rotates and cools the outside air by passing through the coolant in the condenser and the increased cooling area of the cooling fins. This cools the air and blows it onto the surface of the glass bottle blank. Then, the cooled glass bottle can be clamped onto the conveyor line by an external mechanism for continuous production of glass bottles. This pre-cooling of the finished glass bottles ensures that they have a certain degree of hardness, reduces the risk of deformation or breakage during subsequent gripping and conveying, and improves the quality of the finished product. Moreover, there is no need to wait for natural cooling, thereby improving the overall efficiency and output of the bottle production line.
[0011] Thirdly, the support frame can provide stable support for the support platform, and the mounting bolts can be inserted into the mounting holes to fix the bottle-making device, ensuring the stability of glass bottle manufacturing and facilitating personnel installation. Attached Figure Description
[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 For the present utility model Figure 1 A magnified structural diagram at point A; Figure 3This is a front sectional view of the present invention. Figure 4 This is a schematic diagram of the pre-cooling mechanism of this utility model.
[0014] In the diagram: 101, support platform; 102, rotating disk; 103, support mounting frame; 104, connecting frame plate; 105, sliding guide column; 106, mold; 107, electric push rod one; 108, servo motor; 201, electric push rod two; 202, connecting mounting plate; 203, inflation component; 301, support plate; 302, condenser pipe; 303, cooling fins; 304, mounting frame; 305, cooling fan. Detailed Implementation
[0015] To better understand this utility model, the following embodiments further illustrate its content, but the scope of protection of this utility model is not limited to the embodiments described below. Numerous specific details are set forth in the following description to provide a more thorough understanding of this utility model. However, it will be apparent to those skilled in the art that this utility model can be practiced without one or more of these details.
[0016] like Figure 1 , 2 As shown in Figure 3, a rotary bottle-making device includes a support platform 101. A rotating disk 102 is rotatably mounted on the upper end of the support platform 101 via a rotating column. Multiple connecting frame plates 104 are provided on the outer surface of the rotating disk 102. The rotating disk 102 and the connecting frame plates 104 are fixed together by welding. Two guide sliding columns are slidably arranged inside each connecting frame plate 104. A mold 106 is provided on the inner end of each of the multiple guide columns. A pre-cooling mechanism is provided on the right side of the support platform 101. The pre-cooling mechanism can cool the glass bottles formed inside the mold 106. Multiple electric push rods 107 are provided on the outer surface of each connecting frame plate 104. The telescopic ends of the multiple electric push rods 107 are respectively connected to the outer ends of the adjacent molds 106. A servo motor 108 is provided at the lower end of the support platform 101. The output shaft of the servo motor 108 is connected to the lower end of the rotating column via a coupling.
[0017] The rear end of the support platform 101 is provided with a connecting mounting plate 202. An inflatable component 203 is slidably arranged inside the connecting mounting plate 202. An electric push rod 201 is provided at the upper end of the connecting mounting plate 202. The telescopic end of the electric push rod 201 is connected to the upper end of the inflatable component 203.
[0018] like Figure 1 , 3As shown in Figure 4, the pre-cooling mechanism includes a support plate 301 located on the right side of the support platform 101. A mounting frame 304 is provided at the upper end of the support plate 301. A cooling fan 305 is provided inside the mounting frame 304. Multiple cooling fins 303 are provided inside the mounting frame 304. A condenser tube 302 is provided in the round hole opened inside each of the multiple cooling fins 303. An avoidance hole adapted to the condenser tube 302 is opened at the upper end of the mounting frame 304.
[0019] First, the air inlet pipe of the inflation component 203 is connected to an external high-pressure gas pump. Then, by controlling the operation of two electric push rods 107 located on the connecting frame plate 104, the telescopic ends can drive the molds 106 to move away from each other under the restriction of the sliding guide post 105. Then, the glass bottle preform processed in the previous process is placed between the two molds 106, and by controlling the operation of the electric push rods 107, the molds 106 on both sides move closer together to clamp the glass bottle preform. Then, by controlling the operation of the servo motor 108, the glass bottle preform is clamped. When running, the output shaft drives the rotating disk 102 on the rotating column to rotate, and moves the glass blank located on the connecting frame plate 104 to the lower end of the inflation component 203. Then, the servo motor 108 is turned off. Then, the electric push rod 201 is turned on by control. The telescopic end drives the inflation component 203 to move towards each other under the restriction of the connecting mounting plate 202, so that the inflation tube contacts the inflation hole formed between the two molds 106. Then, the external high-pressure air pump is turned on by control, blowing into the glass bottle blank, causing it to expand and conform to the shape of the mold 106.
[0020] Then, by controlling the servo motor 108 to run, the glass bottle preform, after expanding and fitting inside the mold 106, rotates to the left side of the mounting frame 304. Subsequently, by controlling the electric push rod 107 to run, the molds 106 on both sides move away from each other, allowing the initially formed glass bottle to be demolded into the interior of the connecting frame plate 104. Then, by controlling the fan to run, the impeller rotates and cools the outside air through the coolant in the condenser pipe 302 and the increased cooling area of the cooling fins 303, blowing it onto the surface of the glass bottle preform. Then, the cooled glass bottle can be clamped onto the conveyor line by an external mechanism for continuous production of glass bottles.
[0021] By controlling the servo motor 108 to rotate intermittently by 45 degrees according to the above method, continuous production of glass bottles can be achieved.
[0022] According to another embodiment of the present invention, such as Figure 1 , 3As shown, a support mounting bracket 103 is provided at the lower end of the support platform 101. The support mounting bracket 103 has multiple mounting holes. The support mounting bracket 103 can provide stable support for the support platform 101. In addition, the mounting bolts can be inserted into the mounting holes to fix the bottle making device, so as to ensure the stability of glass bottle manufacturing.
[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A rotary bottle-making apparatus, comprising a support platform (101), characterized in that: The upper end of the support platform (101) is provided with a rotating disk (102) via a rotating column. Multiple connecting frame plates (104) are provided on the outer surface of the rotating disk (102). Two guide sliding columns are slidably arranged inside each connecting frame plate (104). A mold (106) is provided on the inner end of each of the multiple guide columns. A pre-cooling mechanism is provided on the right side of the support platform (101). The pre-cooling mechanism can cool the glass bottle formed inside the mold (106).
2. The rotary bottle-making device as described in claim 1, characterized in that: Multiple electric push rods (107) are provided on the outer side of the connecting frame plate (104), and the telescopic ends of the multiple electric push rods (107) are respectively connected to the outer side of the adjacent mold (106).
3. The rotary bottle-making device as described in claim 1, characterized in that: The lower end of the support platform (101) is provided with a servo motor (108), and the output shaft of the servo motor (108) is connected to the lower end of the rotating column through a coupling.
4. The rotary bottle-making device as described in claim 1, characterized in that: The precooling mechanism includes a support plate (301) located on the right side of the support platform (101), an mounting frame (304) located at the upper end of the support plate (301), and a cooling fan (305) located inside the mounting frame (304).
5. The rotary bottle-making apparatus as described in claim 4, characterized in that: The mounting frame (304) is provided with multiple cooling fins (303) inside. Each of the multiple cooling fins (303) has a condenser tube (302) installed in a round hole. The upper end of the mounting frame (304) is provided with a clearance hole that matches the condenser tube (302).
6. The rotary bottle-making apparatus as described in claim 1, characterized in that: The rear end of the support platform (101) is provided with a connecting mounting plate (202), and an inflatable component (203) is slidably arranged inside the connecting mounting plate (202). An electric push rod (201) is provided at the upper end of the connecting mounting plate (202), and the telescopic end of the electric push rod (201) is connected to the upper end of the inflatable component (203).
7. The rotary bottle-making apparatus as described in claim 1, characterized in that: The lower end of the support platform (101) is provided with a support mounting bracket (103), and the support mounting bracket (103) has multiple mounting holes inside.