A kind of microcrystalline glass roll forming equipment

CN224869987UActive Publication Date: 2026-10-20NINGBO XINXIN GLASS TECH CO LTD
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Patent Information

Application Number
CN202522442868.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-10-20
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

[0005]本实用新型针对现有技术中的不足,提供一种微晶玻璃辊压成型设备,解决了现有设备虽能通过调节辊体间距控制微晶玻璃片厚度,但因下料板与压料辊间距固定,厚玻璃脱离压料辊后易受下料板挤压而形态变形的问题

Benefits of technology

本实用新型在面对不同厚度玻璃的输送需求时,通过设置可调节的下料部件,能够适配面对不同厚度玻璃的输送需求通过调大下料板角度,可增大下料板与压料辊之间的初始间距,为厚玻璃提供更充足的下落空间,避免其在刚脱离压料辊时因间距过小而受到额外挤压,而对于较薄的玻璃片,因其重量轻、刚性弱,调小下料板角度可缩小下料板与压料辊的间距,使薄玻璃在脱离压料辊后能快速接触到下料板,借助下料板的支撑减少悬空时间,避免因自身重力产生下垂变形。

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Abstract

This utility model relates to the technical field of glass production equipment and discloses a microcrystalline glass roll forming equipment, including a roll forming equipment body, on which a pressure roller is provided; a connecting rod is fixedly installed on the outer wall of the roll forming equipment body; and two feeding components are provided on the inner walls of the roll forming equipment body. The feeding components have an angle adjustment function. This utility model, by setting an adjustable feeding component, can adapt to the conveying needs of glass of different thicknesses. When facing the conveying needs of glass of different thicknesses, by setting an adjustable feeding component, it can adapt to the conveying needs of glass of different thicknesses. By increasing the angle of the feeding plate, the initial distance between the feeding plate and the pressure roller can be increased, providing more sufficient falling space for thick glass and avoiding additional compression due to insufficient distance when it just leaves the pressure roller. For thinner glass sheets, decreasing the angle of the feeding plate can reduce the distance between the feeding plate and the pressure roller.
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Description

Technical Field

[0001] This utility model relates to the field of glass production equipment technology, and in particular to a microcrystalline glass roll forming equipment. Background Technology

[0002] Microcrystalline glass, as a high-performance inorganic non-metallic material, combines the processability of glass with the high strength and hardness of ceramics, and is widely used in fields such as electronics, building decoration, and aerospace. Microcrystalline glass roll forming equipment is one of the key pieces of equipment for the industrial production of microcrystalline glass. It introduces molten microcrystalline glass raw material between two relatively rotating rollers, using the rolling action to form the glass into sheets of a specific thickness. The finished product is then obtained through cooling and subsequent processing.

[0003] In actual production, existing equipment controls the thickness of microcrystalline glass sheets by adjusting the distance between the two rollers to meet different needs. However, the formed glass sheets need to be conveyed to the next process by an inclined feeding plate. Since the weight of glass sheets of different thicknesses is different, the distance between the feeding plate and the pressure roller is usually designed to be fixed. However, since thicker glass is heavy and rigid, if it encounters a fixed and too small distance after leaving the pressure roller, it is very easy to be squeezed by the feeding plate, which will lead to deformation.

[0004] Therefore, a microcrystalline glass roll forming equipment was designed. Utility Model Content

[0005] This invention addresses the shortcomings of existing technologies by providing a microcrystalline glass roll forming equipment. It solves the problem that although existing equipment can control the thickness of microcrystalline glass sheets by adjusting the roller spacing, the fixed spacing between the feeding plate and the pressing roller makes thick glass easily deformed by the extrusion of the feeding plate after it leaves the pressing roller.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A microcrystalline glass roll forming device includes a roll forming device body, on which a pressure roller is provided; a connecting rod is fixedly installed on the outer wall of the roll forming device body; and two feeding components are provided on the inner walls of the roll forming device body, the feeding components having an angle adjustment function.

[0007] Preferably, the connecting rods are designed in two symmetrical sets, and a support rod is rotatably installed on the side of each set of connecting rods that is close to each other. The two ends of the support rods pass through the corresponding connecting rods.

[0008] Preferably, the feeding component includes a feeding plate, which is designed to be inclined. The lower end of the feeding plate is rotatably connected to the support rod, and the feeding plate is located in the middle of the two connecting rods.

[0009] Preferably, a support plate is hinged to the bottom of the feeding plate, and a movable block is hinged to the bottom of the support plate.

[0010] Preferably, a lead screw is rotatably mounted inside the body of the roller pressing equipment, one end of the lead screw extends out of the body of the roller pressing equipment, and the moving block is threadedly connected to the lead screw.

[0011] Preferably, two sets of limiting slide rods are fixedly installed inside the body of the roller pressing equipment, and both sets of limiting slide rods pass through the moving block and are slidably connected to the moving block.

[0012] Preferably, the two limiting slides are located on both sides of the lead screw and are designed symmetrically.

[0013] Preferably, the two ends of the pressing roller are respectively fitted with fixing rods, and the two fixing rods are respectively located on the outside of the two pressing rollers.

[0014] Preferably, a feeding roller is rotatably mounted on each of the two fixed rods on the side closest to each other, and the length of the feeding roller is the same as the width of the feeding plate.

[0015] Preferably, the two fixing rods are rotatable along the axis of the support rod, and the two ends of the support rod are threaded, with nuts used to fix the two fixing rods at an angle.

[0016] Compared with the prior art, the present invention has the following beneficial effects: This invention addresses the conveying needs of glass of varying thicknesses by incorporating an adjustable feeding component. By increasing the angle of the feeding plate, the initial distance between the feeding plate and the pressure roller is increased, providing more ample space for thicker glass to fall and preventing it from being subjected to additional compression due to insufficient distance when it first leaves the pressure roller. For thinner glass sheets, which are lighter and less rigid, decreasing the angle of the feeding plate reduces the distance between the feeding plate and the pressure roller, allowing the thinner glass to quickly contact the feeding plate after leaving the pressure roller. The support of the feeding plate reduces the suspension time and prevents sagging deformation due to its own weight.

[0017] This invention effectively fills the gap between two connecting devices by adjusting the angle of the feeding plate and the position of the feeding roller, allowing the glass to smoothly transition to the next process. It effectively solves problems such as glass jamming and falling caused by mismatched gaps, ensuring the continuous and stable operation of the production line. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rear structure of the present invention; Figure 3 This is a partial cross-sectional structural diagram of the main body of the roller pressing equipment of this utility model; Figure 4 This is a schematic diagram of the cooperation structure between the limiting slide bar and the moving block of this utility model.

[0020] Drawing number explanation: 1. Roller pressing equipment body; 10. Pressing roller; 11. Connecting rod; 2. Feeding component; 20. Support rod; 21. Feeding plate; 22. Support plate; 23. Fixed rod; 24. Feeding roller; 3. Lead screw; 31. Moving block; 4. Limiting slide bar. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings.

[0022] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0023] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0024] It is understood that the term "a" should be understood as "at least one" or "one or more," that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number. Example

[0025] Please see Figure 1-4 A microcrystalline glass roll forming device includes a roll forming device body 1, on which a pressure roller 10 is provided; a connecting rod 11 is fixedly installed on the outer wall of the roll forming device body 1; a feeding component 2 is provided on the inner wall of the two roll forming device bodies 1, the feeding component 2 having an angle adjustment function; the connecting rod 11 has two sets of symmetrical design, and a support rod 20 is rotatably installed on the side of the two sets of connecting rods 11 that are close to each other, and the two ends of the support rod 20 respectively pass through the corresponding connecting rod 11; the feeding component 2 includes a feeding plate 21, the feeding plate 21 is inclined, the lower end of the feeding plate 21 is rotatably connected to the support rod 20, and the feeding plate 21 is located in the middle of the two connecting rods 11; a support plate 22 is hinged to the bottom of the feeding plate 21, and a moving block 31 is hinged to the bottom of the support plate 22; the roll forming device body 1 The internal rotating part of the roller press 1 is equipped with a lead screw 3, one end of which extends out of the roller press body 1. The moving block 31 is threadedly connected to the lead screw 3. The internal fixed part of the roller press body 1 is equipped with two sets of limiting slide rods 4, both of which pass through the moving block 31 and are slidably connected to it. The two limiting slide rods 4 are located on both sides of the lead screw 3 and are symmetrically designed. The two ends of the pressing roller 10 are respectively fitted with fixed rods 23, which are located on the outer sides of the two pressing rollers 10. The two fixed rods 23 are respectively mounted on the side of the two fixed rods 23 that are close to each other. The length of the feeding roller 24 is the same as the width of the feeding plate 21. The two fixed rods 23 can rotate along the axis of the support rod 20. The two ends of the support rod 20 are threaded, and the two fixed rods 23 are fixed at an angle by nuts.

[0026] The glass thickness is controlled by adjusting the spacing of the pressure rollers 10. The angle adjustment function of the unloading component 2 is used to adapt the tilt angle of the unloading plate 21 to the glass thickness. For thick glass, increasing the angle of the unloading plate 21 can match its faster descent due to its weight and rigidity, avoiding accumulation and jamming. For thinner glass sheets, which are lighter and less rigid, decreasing the angle of the unloading plate 21 can reduce the spacing between the unloading plate 21 and the pressure rollers 10, allowing the thin glass to quickly contact the unloading plate 21 after leaving the pressure rollers. The support of the unloading plate 21 reduces the suspension time and prevents sagging deformation due to its own weight. The rotating connection between the connecting rod 11 and the support rod 20, along with the threaded fixing structure, ensures the adjustment of the relative position between the pressure roller 10 and the unloading component 2. The nut locking ensures the structural stability during operation. The hinged design of the support plate 22 at the bottom of the unloading plate 21 and the moving block 31, combined with the transmission guide combination of the screw 3 and the limiting slide rod 4, allows the angle adjustment of the unloading plate 21 to be achieved through the threaded transmission of the screw 3. The symmetrically distributed limiting slide rods 4 on both sides can effectively limit the offset of the moving block 31, ensuring that the unloading plate 21 is subjected to uniform force during the adjustment process and avoiding the impact of structural shaking on the stability of glass conveying. By setting the position of the feeding roller 24 to be adjustable by rotating the two fixed rods 23, the gap between the parts can be effectively filled, preventing the glass material from getting stuck or falling and getting damaged. In actual production, there is often a certain gap between the feeding plate 21 and the next process, such as the conveyor belt or the cutting table, due to equipment installation errors or process adjustments. When the position of the feeding roller 24 can be adjusted by rotating the fixed rods 23, the height and angle of the feeding roller 24 can be flexibly adjusted according to the size of the gap, so that one end is close to the output end of the feeding plate 21 and the other end is close to the receiving surface of the next process. After being rolled, the glass material first slides down the feeding plate 21 to the feeding roller 24, and then is smoothly transferred to the next process by the feeding roller 24, effectively eliminating problems such as glass material getting stuck, edge collision, or falling and breaking caused by the gap.

[0027] Workflow Based on the target thickness of the microcrystalline glass to be processed, the basic parameters are set by adjusting the distance between the two pressure rollers 10. At the same time, the material feeding requirements are predicted based on the glass thickness: if thicker glass is to be processed, the screw 3 rotates to drive the moving block 31 to slide along the limiting slide bar 4, so that the support plate 22 pushes the feeding plate 21 to adjust to a larger tilt angle, so that the top of the feeding plate 21 is close to the pressure roller 10. The adjustment is achieved by the threaded engagement between the screw 3 and the moving block 31, and the limiting slide bar 4 ensures the stability of the movement; if thinner glass is to be processed, the angle of the feeding plate 21 is reduced, so that the top of the feeding plate 21 is away from the pressure roller 10. The rotation angle of the connecting rod 11 is fixed by the threaded engagement of the nuts at both ends of the support rod 20, so as to ensure the relative position stability between the pressure roller 10 and the feeding component 2. Molten microcrystalline glass raw material is poured between two pressure rollers 10. The glass is rolled and shaped by the relative rotation of the pressure rollers 10. The shaped glass sheet is output from the pressure rollers 10, and is rotatably connected to the connecting rod 11 through the feeding roller 24 and the length is matched with the feeding plate 21. After being transported by the feeding plate 21, it is smoothly transported to the next process through the feeding roller 24. The glass sheet slides down the inclined feed plate 21. Since the angle of the feed plate 21 has been pre-adjusted according to the glass thickness, the sliding speed can be controlled: thick glass slides down at a faster speed, while thin glass is conveyed smoothly at a slower speed. Finally, both smoothly enter the next process. The lower end of the feed plate 21 is connected to the subsequent equipment. Throughout the process, the feed plate 21 achieves angle adaptation through rotational connection with the support rod 20. The hinge structure of the support plate 22, the feed plate 21, and the moving block 31 ensures stable support during angle adjustment.

[0028] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations or modifications.

Claims

1. A microcrystalline glass roll forming equipment, characterized in that, The device includes a roller pressing equipment body (1), on which a pressing roller (10) is provided; a connecting rod (11) is fixedly installed on the outer wall of the roller pressing equipment body (1); and a feeding component (2) is provided on the inner wall of the two roller pressing equipment bodies (1), the feeding component (2) having an angle adjustment function.

2. The microcrystalline glass roll forming equipment according to claim 1, characterized in that: The connecting rod (11) has two sets of symmetrical design. Support rods (20) are rotatably installed on the side of the two sets of connecting rods (11) that are close to each other. The two ends of the support rods (20) pass through the corresponding connecting rods (11).

3. The microcrystalline glass roll forming equipment according to claim 2, characterized in that: The feeding component (2) includes a feeding plate (21), which is designed to be inclined. The lower end of the feeding plate (21) is rotatably connected to the support rod (20), and the feeding plate (21) is located in the middle of the two connecting rods (11).

4. The microcrystalline glass roll forming equipment according to claim 3, characterized in that: The bottom of the feed plate (21) is hinged to a support plate (22), and the bottom of the support plate (22) is hinged to a moving block (31).

5. The microcrystalline glass roll forming equipment according to claim 4, characterized in that: The roller pressing equipment body (1) is internally mounted with a lead screw (3), one end of which extends out of the roller pressing equipment body (1), and the moving block (31) is threadedly connected to the lead screw (3).

6. The microcrystalline glass roll forming equipment according to claim 4, characterized in that: The roller pressing equipment body (1) is internally fixedly equipped with two sets of limiting slide rods (4), both sets of limiting slide rods (4) pass through the moving block (31) and are slidably connected to the moving block (31).

7. The microcrystalline glass roll forming equipment according to claim 6, characterized in that: The two limiting slides (4) are located on both sides of the lead screw (3) and are designed symmetrically.

8. The microcrystalline glass roll forming equipment according to claim 1, characterized in that: The two ends of the pressing roller (10) are respectively fitted with fixing rods (23), and the two fixing rods (23) are respectively located on the outside of the two pressing rollers (10).

9. A microcrystalline glass roll forming equipment according to claim 8, characterized in that: The two fixed rods (23) are rotatably mounted on the side of each other, and the length of the feeding roller (24) is the same as the width of the feeding plate (21).

10. A microcrystalline glass roll forming equipment according to claim 8, characterized in that: The two fixed rods (23) can rotate along the axis of the support rod (20). The two ends of the support rod (20) are threaded, and the two fixed rods (23) are fixed at an angle by nuts.