Ultrasonic enzymolysis device for chicken composite enzyme enzymolysis

Abstract

The utility model belongs to chicken meat enzymolysis processing application technical field, specifically discloses a compound enzyme for chicken meat enzymolysis ultrasonic enzymolysis device, is composed of movable fixed base, vertical jar body subassembly and ultrasonic enzymolysis subassembly, the utility model has the beneficial effect that 1, vertical jar body subassembly and ultrasonic enzymolysis subassembly, can realize the full enzymolysis of chicken breast, deionized water and enzyme, improves enzymolysis efficiency and effect, 2, stirring axle hole, bearing seat, vertical motor frame, servo motor, coupling and a plurality of horizontal stirring board etc, are used to stir the present chicken breast, deionized water and enzyme in the enzymolysis process, further improve enzymolysis efficiency, 3, first temperature detector, second temperature detector are used to detect the internal temperature of inside shell body enzymolysis time and the temperature of the heat preservation liquid filled in the shell body and inside shell body, make the internal temperature of inside shell body always keep in the optimum enzymolysis temperature value.

Description

Technical Field

[0001] This utility model belongs to the field of chicken enzymatic hydrolysis application technology, specifically relating to an ultrasonic enzymatic hydrolysis device for chicken with compound enzymes. Background Technology

[0002] Chicken breast is low in fat, has a bland and tasteless texture, and poor water retention, resulting in a less than ideal taste. Research reports that hydrolyzed animal protein is high in amino acids, has high nutritional value, and good hydrolysis solubility, which can improve the taste of food and allow it to better integrate the natural flavors of the animal. In response to this, Yu Yahui et al. conducted hydrolysis research on chicken breast to improve its taste. Their research found that chicken breast hydrolysis not only improves the taste, but the hydrolysate can also be used in the production of nutritional products, flavorings, and fragrances. Under certain conditions, it can also undergo Maillard reactions with lipids and reducing sugars, which is beneficial for developing flavoring aggregates with natural meat flavors. Furthermore, the enzymatic hydrolysis of chicken breast, with its rich content of amino acids and peptides, can be used to develop related natural functional products and seasonings, thus better improving the added value and utilization rate of chicken meat.

[0003] Currently, peptides and amino acids are predictors of the formation of flavor compounds in chicken breast enzymatic hydrolysates, playing a crucial role in the Maillard reaction. Furthermore, enzymatic production yields relatively pure products with few impurities, exhibiting strong safety and specificity, and is inexpensive. Specific functions can be obtained through localized hydrolysis. However, the enzymatic hydrolysis efficiency in conventional water baths still needs improvement.

[0004] Ultrasound is a type of mechanical wave that produces ultrasonic effects, including thermal, mechanical, cavitation, and chemical effects. Ultrasonic effects can promote the extraction of substances, enzymatic hydrolysis, and polymer degradation. Furthermore, ultrasonic pretreatment can, to some extent, alter the molecular conformation of substrate proteins and enzymes, significantly increasing the degree of protein hydrolysis and thus greatly shortening the hydrolysis time. The principle behind this is the coupling effect between enzymatic hydrolysis and ultrasound, which causes the ultrasound to emit energy and play a significant role in the enzyme reaction system.

[0005] In conclusion, using ultrasound to assist in the enzymatic hydrolysis of chicken can effectively improve hydrolysis efficiency and effectiveness. Developing a structure capable of achieving these goals is a pressing issue that needs to be addressed.

[0006] In view of the above problems, this utility model provides an ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis. Utility Model Content

[0007] Purpose of the utility model: The purpose of this utility model is to provide an ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis, which solves the problems existing in the chicken enzymatic hydrolysis process in the background art.

[0008] Technical Solution: The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis provided by this utility model consists of a movable fixed base, a vertical tank assembly, and an ultrasonic enzymatic hydrolysis assembly. The vertical tank assembly includes vertical support legs mounted on the movable fixed base, an outer shell mounted on the vertical support legs, an inner shell mounted on the inner wall of the outer shell, a valved inlet and outlet for insulating liquid mounted on the outer shell, several valved outlets on the inner shell protruding from the outer shell, a shell cover mounted on the connecting surface of the outer shell and the inner shell, and several lifting lugs mounted on the shell cover. The ultrasonic enzymatic hydrolysis assembly includes an ultrasonic generator mounted on the movable fixed base and located between the vertical support legs, several perforated vertical support columns mounted between the bottom connecting surfaces of the outer shell and the inner shell, ultrasonic transducers mounted on the bottom inner wall of the inner shell and aligned with the perforated vertical support columns, a plug-connected cable connecting the ultrasonic generator and the ultrasonic transducers, and a sealing column mounted inside the perforated vertical support columns and fitted onto the plug-connected cable.

[0009] The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to the present technical solution further includes a stirring shaft hole arranged in the center line of the shell cover, a bearing seat arranged on the shell cover and located at the end face of the stirring shaft hole, a vertical motor frame arranged on the outer layer of the bearing seat, a servo motor mounted on the vertical motor frame, a coupling mounted on the servo motor, a stirring shaft with one end connected to the coupling and the other end passing through the bearing seat and the stirring shaft hole and located in the inner shell, and a plurality of horizontal stirring plates arranged on the stirring shaft.

[0010] The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to this technical solution also includes a sealing gasket fitted on the stirring shaft and used in conjunction with the stirring shaft hole.

[0011] The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to the present technical solution also includes a shell cover sealing ring disposed on the outer wall of the shell cover. The connection between the outer shell and the inner shell is a stepped structure. The outer wall of the shell cover sealing ring is tightly fitted with the inner wall of the outer shell. The shell cover is a counterweight cover.

[0012] The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to this technical solution also includes a first temperature detector installed on the shell cover.

[0013] The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to this technical solution also includes a second temperature detector installed on the outer shell.

[0014] Compared with the prior art, the beneficial effects of the ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis of this utility model are as follows: 1. The vertical tank assembly and the ultrasonic enzymatic hydrolysis assembly can achieve full enzymatic hydrolysis of chicken breast, deionized water and enzyme, improving the hydrolysis efficiency and effect; 2. The stirring shaft hole, bearing seat, vertical motor frame, servo motor, coupling and several horizontal stirring plates are used to stir the chicken breast, deionized water and enzyme during the enzymatic hydrolysis process, further improving the hydrolysis efficiency; 3. The first temperature detector and the second temperature detector are used to detect the internal temperature of the inner shell during enzymatic hydrolysis and the temperature of the heat preservation liquid added to the outer shell and the inner shell, respectively, so that the internal temperature of the inner shell is always kept within the optimal enzymatic hydrolysis temperature value. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to the present invention; Figure 2 This is a top view of the shell cover, several lifting lugs, etc. of the ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to this utility model. Figure 3 yes Figure 1 A schematic diagram of the split structure; The following numbers are used in the diagram: 100-Vertical movable fixed base, 101-Vertical support leg, 102-Outer shell, 103-Inner shell, 104-Shell cover, 105-Lifting lug, 106-Vertical motor frame, 107-Servo motor, 108-Bearing seat, 109-Coupling, 110-Agitator shaft hole, 111-Sealing gasket, 112-Agitator shaft, 113-Horizontal agitator plate, 114-Insulation liquid inlet with valve, 115-Insulation liquid outlet with valve, 116-Discharge port with valve, 117-Ultrasonic generator, 118-Ultrasonic transducer, 119-Vertical support column with hole, 120-Connecting cable with plug, 121-Sealing column, 122-First temperature detector, 123-Second temperature detector, 124-Shell cover sealing ring. Detailed Implementation

[0017] The technical solution of the utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicating the orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0019] Example 1 like Figure 1 , Figure 2 and Figure 3 The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis shown consists of a movable fixed base 100, a vertical tank assembly, and an ultrasonic enzymatic hydrolysis assembly. The vertical tank assembly includes a vertical support leg 101 mounted on a movable fixed base 100, an outer shell 102 mounted on the vertical support leg 101, an inner shell 103 mounted on the inner wall of the outer shell 102, a valved inlet 114 and a valved outlet 115 for the insulation liquid mounted on the outer shell 102, a plurality of valved outlets 116 mounted on the inner shell 103 and protruding from the outer shell 102, a cover 104 mounted on the connecting surface of the outer shell 102 and the inner shell 103, and a plurality of lifting lugs 105 mounted on the cover 104. The ultrasonic enzymatic hydrolysis assembly includes an ultrasonic generator 117 mounted on a movable fixed base 100 and located between vertical support legs 101, a plurality of perforated vertical support columns 119 mounted between the bottom connecting surfaces of the outer shell 102 and the inner shell 103, ultrasonic transducers 118 mounted on the inner wall of the bottom of the inner shell 103 and respectively aligned with the perforated vertical support columns 119, a plug-connected cable 120 connecting the ultrasonic generator 117 and the ultrasonic transducers 118, and a sealing column 121 mounted inside the perforated vertical support columns 119 and fitted onto the plug-connected cable 120.

[0020] The working principle or structural principle is as follows: (1) Using a manual hoist or an electric hoist (not shown in the figure, which does not affect the disclosure of the technical solution of this application), the shell cover 104 is lifted by several lifting lugs 105, and then the chicken breast mince, deionized water and enzyme mixed in proportion are added into the inner shell 103, and then the shell cover 104 is lowered by a manual hoist or an electric hoist through several lifting lugs 105. (2) Start the ultrasonic generator 117. At this time, the ultrasonic generator 117, together with the ultrasonic transducer 118, performs ultrasonic enzymatic hydrolysis on the chicken breast mince, deionized water and enzyme mixed in proportion. (3) After the enzymatic hydrolysis is completed, several valved discharge ports 116 are opened to discharge the material from the inner shell 103 and proceed to the next step of the pressure filtration process.

[0021] In the above, the outer shell 102 and the inner shell 103 constitute a hollow structure. In order to achieve efficient and high-quality enzymatic hydrolysis during the ultrasonic enzymatic hydrolysis process, a corresponding heat preservation liquid (hot steam, water, or heated oil, any one of these) can be injected through the heat preservation liquid inlet 114 with a valve. The purpose is to keep the temperature at the optimal temperature required for enzymatic hydrolysis (such as 55°C) throughout the process.

[0022] Example 2 Based on Embodiment 1, the ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis further includes a stirring shaft hole 110 disposed within the symmetrical center line of the shell cover 104, a bearing seat 108 disposed on the shell cover 104 and located at the end face of the stirring shaft hole 110, a vertical motor frame 106 disposed on the outer layer of the bearing seat 108, a servo motor 107 mounted on the vertical motor frame 106, a coupling 109 mounted on the servo motor 107, a stirring shaft 112 with one end connected to the coupling 109 and the other end passing through the bearing seat 108 and the stirring shaft hole 110 and located in the inner shell 103, and a plurality of horizontal stirring plates 113 disposed on the stirring shaft 112.

[0023] The working principle or structural principle is as follows: During the ultrasonic enzymatic hydrolysis process, it assists in achieving efficient and high-quality enzymatic hydrolysis. That is, the servo motor 107 is started to drive the coupling 109 to rotate several horizontal stirring plates 113 on the stirring shaft 112. This function is to stir the proportionally mixed chicken breast mince, deionized water and enzymes, so that the ultrasonic enzymatic hydrolysis is more balanced and the heating is more even.

[0024] In addition, the ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis preferably includes a sealing gasket 111 fitted on the stirring shaft 112 and used in conjunction with the stirring shaft hole 110 to perform a sealing function and reduce the rate of temperature loss during enzymatic hydrolysis.

[0025] In addition, the preferred ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis also includes a shell cover sealing ring 124 disposed on the outer wall of the shell cover 104. The outer shell 102 and the inner shell 103 are connected in a stepped structure. The outer wall of the shell cover sealing ring 124 is tightly fitted with the inner wall of the outer shell 102. The shell cover 104 is a counterweight cover with a certain weight. It, together with the shell cover sealing ring 124 and the stepped structure, completes the corresponding sealing function.

[0026] Example 3 Based on Example 2, the ultrasonic enzymatic hydrolysis device for chicken compound enzyme also includes a first temperature detector 122 mounted on the shell 104, mainly used to monitor the enzymatic hydrolysis temperature value inside the inner shell 103 during enzymatic hydrolysis, allowing workers to observe it directly. Furthermore, the first temperature detector 122 can preferably be a temperature detector with an alarm function.

[0027] Example 4 Based on Example 3, the ultrasonic enzymatic hydrolysis device for chicken compound enzyme also includes a second temperature detector 123 mounted on the outer shell 102. This detector is primarily used to monitor the temperature of the insulating liquid injected into the outer shell 102 and the inner shell 103, allowing operators to observe the process directly. By controlling the temperature of the insulating liquid, the temperature during enzymatic hydrolysis is maintained at the optimal temperature (e.g., 55°C) required for the hydrolysis process. Furthermore, the second temperature detector 123 can preferably be a temperature detector with an alarm function.

[0028] The ultrasonic enzymatic hydrolysis device for chicken compound enzyme in this structure includes conventional components or equipment such as servo motor 107, coupling 109, stirring shaft 112, ultrasonic generator 117, ultrasonic transducer 118, first temperature detector 122, and second temperature detector 123. At the same time, the power supply and principle of the above-mentioned conventional components or equipment are clear to those skilled in the art, and will not be described in detail here, which does not affect the disclosure of the technical solution of this application.

[0029] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. An ultrasonic enzymatic hydrolysis device for chicken meat compound enzyme hydrolysis, characterized in that: It consists of a movable fixed base (100), a vertical tank assembly, and an ultrasonic enzymatic hydrolysis assembly; The vertical tank assembly includes a vertical support leg (101) mounted on a movable fixed base (100), an outer shell (102) mounted on the vertical support leg (101), an inner shell (103) mounted on the inner wall of the outer shell (102), a valved heat-insulating liquid inlet (114) and a valved heat-insulating liquid outlet (115) mounted on the outer shell (102), a plurality of valved discharge ports (116) mounted on the inner shell (103) and protruding from the outer shell (102), a shell cover (104) mounted on the connecting surface of the outer shell (102) and the inner shell (103), and a plurality of lifting lugs (105) mounted on the shell cover (104). The ultrasonic enzymatic hydrolysis assembly includes an ultrasonic generator (117) disposed on a movable fixed base (100) and located between vertical support legs (101), a plurality of perforated vertical support columns (119) disposed between the bottom connecting surfaces of the outer shell (102) and the inner shell (103), an ultrasonic transducer (118) disposed on the bottom inner wall of the inner shell (103) and respectively aligned with the perforated vertical support columns (119), a plug-connected cable (120) connecting the ultrasonic generator (117) and the ultrasonic transducer (118), and a sealing column (121) disposed inside the perforated vertical support columns (119) and fitted onto the plug-connected cable (120).

2. The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to claim 1, characterized in that: The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis further includes a stirring shaft hole (110) disposed in the symmetrical center line of the shell cover (104), a bearing seat (108) disposed on the shell cover (104) and located on the end face of the stirring shaft hole (110), a vertical motor frame (106) disposed on the outer layer of the bearing seat (108), a servo motor (107) mounted on the vertical motor frame (106), a coupling (109) mounted on the servo motor (107), a stirring shaft (112) with one end connected to the coupling (109) and the other end passing through the bearing seat (108) and the stirring shaft hole (110) and located in the inner shell (103), and a plurality of horizontal stirring plates (113) disposed on the stirring shaft (112).

3. The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to claim 2, characterized in that: The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis also includes a sealing gasket (111) fitted on the stirring shaft (112) and used in conjunction with the stirring shaft hole (110).

4. The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to claim 3, characterized in that: The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis also includes a shell cover sealing ring (124) disposed on the outer wall of the shell cover (104). The outer shell (102) and the inner shell (103) are connected in a stepped structure. The outer wall of the shell cover sealing ring (124) is tightly fitted with the inner wall of the outer shell (102). The shell cover (104) is a counterweight cover.

5. The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to claim 4, characterized in that: The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis also includes a first temperature detector (122) disposed on the shell cover (104).

6. The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis according to claim 5, characterized in that: The ultrasonic enzymatic hydrolysis device for chicken compound enzyme hydrolysis also includes a second temperature detector (123) disposed on the outer shell (102).

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