Quenching machine inductor adapter

Abstract

The utility model discloses a quenching machine tool inductor adapter, belongs to the field of part surface induction quenching technology technique. It includes bottom plate, connecting plate, clamping plate, baffle, cooling pipe and pipe joint, the quantity of bottom plate, connecting plate, clamping plate is two, and the baffle is vertically arranged, and the connecting plate is fixedly connected on the both sides of baffle through bolt, washer, nut, the bottom plate is horizontally arranged and is fixedly connected in the lower end position of one side connecting plate of each side respectively, and the clamping plate is horizontally arranged and is fixedly connected in the upper end position of one side connecting plate of each side respectively, the cooling pipe is U-shaped pipe body, and the cooling pipe is fixedly connected in one side of each side connecting plate respectively, and the cooling pipe is vertically arranged and opens to the horizontal direction, and the pipe joint is fixedly connected in the end of cooling pipe respectively. The utility model effectively solves the problem that inductor cannot be used universally, makes different equipment not need to make special machine special inductor, saves production cost, improves equipment versatility.

Description

Technical Field

[0001] This utility model relates to a sensor adapter for a quenching machine tool, belonging to the technical field of induction hardening process for parts surface. Background Technology

[0002] Quenching machine tools are equipment used for local or overall surface quenching of metal workpieces (such as shafts, gears, guide rails, etc.). The inductor is the core actuator of its induction heating system. It is usually made of copper tube wound into a specific shape (such as spiral, plane, contour, etc.) and has cooling water inside. When medium and high frequency alternating current is applied, an induced current is generated on the surface of the workpiece around it, thereby rapidly heating the surface of the workpiece to the austenitizing temperature by utilizing the eddy current effect and resistance heating effect.

[0003] The output transformer interfaces (such as output connection specifications, water and electricity interface locations and forms) of induction hardening equipment of different brands or models vary significantly. This non-standardization of interfaces means that sensors designed for specific equipment cannot be directly installed and used on other equipment, thus creating "equipment islands" and affecting processing efficiency. To achieve cross-platform use of sensors, customized adapters must be used for adaptation and conversion. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a sensor adapter for quenching machine tools. This device effectively solves the problem of sensor incompatibility, so that different equipment does not need to be made with dedicated sensors, saving production costs and improving equipment versatility.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a quenching machine tool inductor adapter, including a base plate, a connecting plate, a clamping plate, a partition, a cooling pipe and a pipe joint. There are two base plates, two connecting plates and two clamping plates. The partition is arranged in a vertical direction. The connecting plate is fixedly connected to both sides of the partition by bolts, washers and nuts.

[0006] The base plates are arranged horizontally and fixedly connected to the lower end of one side of their respective connecting plates, while the clamping plates are arranged horizontally and fixedly connected to the upper end of one side of their respective connecting plates.

[0007] The cooling pipes are U-shaped and are fixedly connected to one side of their respective connecting plates. The cooling pipes are arranged vertically with their openings facing horizontally, and pipe fittings are fixedly connected to the ends of the cooling pipes.

[0008] Furthermore, the tube sections at both ends of the cooling pipe are arranged at an obtuse angle to the main tube section in the horizontal direction.

[0009] Furthermore, the base plate, connecting plate, clamping plate, cooling pipe, and pipe fittings are all made of T2 copper.

[0010] Furthermore, the partitions, bolts, washers, and nuts are all made of polytetrafluoroethylene (PTFE).

[0011] Furthermore, the two cooling pipes are arranged symmetrically.

[0012] Furthermore, a notch is provided at one end of the base plate, and the notch of the base plate is fixedly connected to the lower end of the corresponding side connecting plate.

[0013] Furthermore, the cooling pipes are located between the base plate and the clamping plate on their respective sides, and are in contact with the base plate and the clamping plate.

[0014] The beneficial effects of this utility model are: the utility model has a reliable structure, efficient and stable power transmission, high process repeatability, safe operation, and supports high power density and continuous production. It has been successfully applied in actual production.

[0015] This quenching machine tool sensor adapter establishes a universal sensor library by equipping different devices with a unified adapter interface, enabling sensors to be used for multiple purposes. This eliminates the need to equip each machine tool with a complete set of sensors, significantly reducing manufacturing costs. Operation is simple; no multiple tools are required, and sensor replacement can be completed with a simple "plug and screw." The connection to equipment and sensors is secure, and the large contact area of ​​the conductive parts greatly reduces power loss. An added cooling water circulation system prevents overheating, burnout, and unexpected shutdowns due to excessively high temperatures. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 yes Figure 1 Top view.

[0019] Figure 3 yes Figure 1 The left view.

[0020] Figure 4 This is a front view of the base plate of this utility model.

[0021] Figure 5 yes Figure 4 Top view.

[0022] Figure 6 This is a schematic diagram of the pipe connector of this utility model.

[0023] Figure 7 This is a front view of the cooling pipe of this utility model.

[0024] Figure 8 yes Figure 7 Top view.

[0025] Figure 9 This is a schematic diagram of the clamping plate of this utility model.

[0026] Figure 10 This is a schematic diagram of the partition of this utility model.

[0027] Figure 11 This is a schematic diagram of the connecting plate of this utility model.

[0028] Figure 12 This is a schematic diagram of the sensor connection part of an older model device.

[0029] Figure 13 This is a schematic diagram of the sensor connection part of the new model device.

[0030] Figure 14 This is a schematic diagram showing the connection between the present invention and the sensor of an older model device.

[0031] Numbering on the map: 1. Base plate, 2. Connecting plate, 3. Clamping plate, 4. Partition plate, 5. Cooling pipe, 6. Pipe joint. Detailed Implementation

[0032] like Figure 1 As shown in Figure 14, a quenching machine tool inductor adapter includes a base plate 1, a connecting plate 2, a clamping plate 3, a partition plate 4, a cooling pipe 5, and a pipe connector 6. There are two base plates 1, two connecting plates 2, and two clamping plates 3. The partition plate 4 is arranged vertically. The connecting plate 2 is fixedly connected to both sides of the partition plate 4 by bolts, washers, and nuts.

[0033] The base plate 1 is arranged horizontally and fixedly connected to the lower end of the corresponding side connecting plate 2. One end of the base plate 1 is provided with a notch, and the notch of the base plate 1 is fixedly connected to the lower end of the corresponding side connecting plate 2. The clamping plate 3 is arranged horizontally and fixedly connected to the upper end of the corresponding side connecting plate 2.

[0034] The cooling pipe 5 is a U-shaped pipe. The cooling pipe 5 is fixedly connected to one side of the connecting plate 2 on its respective side. The cooling pipe 5 is arranged vertically with its opening facing the horizontal direction. The cooling pipe 5 is located between the base plate 1 and the clamping plate 3 on its respective side and is in close contact with the base plate 1 and the clamping plate 3. The pipe body parts at both ends of the cooling pipe 5 are arranged at an obtuse angle to the main pipe body parts in the horizontal direction. The two cooling pipes 5 are arranged symmetrically. The ends of the cooling pipe 5 are fixedly connected with pipe joints 6.

[0035] The base plate 1, connecting plate 2, clamping plate 3, cooling pipe 5 and pipe joint 6 are all made of T2 copper, while the partition plate 4, bolts, washers and nuts are all made of polytetrafluoroethylene.

[0036] The base plate 1, connecting plate 2, clamping plate 3, cooling pipe 5, and pipe joint 6 are all made of T2 copper, the same material as commonly used sensors, to ensure good conductivity; the partition plate 4, bolts, washers, and nuts are all made of polytetrafluoroethylene, used to fix and separate other structures, and are made of insulating material to prevent short circuits.

[0037] Two base plates 1 and two clamping plates 3 are welded to the upper and lower ends of two connecting plates 2 respectively to form a conductive device on both sides; cooling pipes 5 are welded to the outside of the conductive device, and pipe joints 6 are welded to both ends of the cooling pipes 5 for connecting to the cooling water circuit.

[0038] An insulating partition 4 is installed between the conductive devices on both sides, and is connected and fixed with bolts, washers and nuts made of insulating polytetrafluoroethylene. The sensor adapter is a transitional connection mechanism that connects the output end of the transformer of the quenching machine tool (or the end of the load cable) and the sensor. It is essentially a "transitional interface" or "adapter" that breaks down the technical barriers between devices, allowing the sensor to be freely used on different equipment platforms, and ultimately realizing the universality and sharing of the sensor.

[0039] How to use: 1) The sensor adapter is connected and clamped to the new model equipment to ensure good contact at the connection surface; 2) Connect the original sensor and the clamp plate 3 of the adapter device with bolts and nuts made of T2 copper to provide current input to the sensor; 3) Connect the cooling water system of the equipment to the pipe joint 6 of the cooling pipe 5 of the adapter device, one inlet and one outlet, to complete the cooling water circulation; 4) After installation, quenching and heating can be carried out; 5) After the quenching and heating is completed, the adapter remains clamped and does not need to be disassembled. The corresponding sensor can be replaced during subsequent production.

Claims

1. A sensor adapter for a quenching machine tool, characterized in that: It includes a base plate (1), a connecting plate (2), a clamping plate (3), a partition plate (4), a cooling pipe (5), and a pipe joint (6). There are two base plates (1), two connecting plates (2), and two clamping plates (3). The partition plate (4) is arranged vertically. The connecting plate (2) is fixedly connected to both sides of the partition plate (4) by bolts, washers, and nuts. The base plate (1) is arranged horizontally and fixedly connected to the lower end of the side of the connecting plate (2) respectively. The clamping plate (3) is arranged horizontally and fixedly connected to the upper end of the side of the connecting plate (2) respectively. The cooling pipe (5) is a U-shaped pipe. The cooling pipe (5) is fixedly connected to one side of the connecting plate (2) on its respective side. The cooling pipe (5) is arranged vertically and the opening faces the horizontal direction. The end of the cooling pipe (5) is fixedly connected to the pipe joint (6).

2. The inductor adapter for a quenching machine tool according to claim 1, characterized in that: The pipe sections at both ends of the cooling pipe (5) are arranged at an obtuse angle to the main pipe section in the horizontal direction.

3. The inductor adapter for a quenching machine tool according to claim 1, characterized in that: The base plate (1), connecting plate (2), clamping plate (3), cooling pipe (5) and pipe joint (6) are all made of copper T2 material.

4. The inductor adapter for a quenching machine tool according to claim 1, characterized in that: The partition (4), bolts, washers and nuts are all made of polytetrafluoroethylene.

5. The inductor adapter for a quenching machine tool according to claim 1, characterized in that: The two cooling pipes (5) are arranged symmetrically.

6. The inductor adapter for a quenching machine tool according to claim 1, characterized in that: A notch is provided at one end of the base plate (1), and the notch of the base plate (1) is fixedly connected to the lower end of the corresponding side connecting plate (2).

7. The inductor adapter for a quenching machine tool according to claim 1, characterized in that: The cooling pipe (5) is located between the base plate (1) and the clamping plate (3) on its respective side, and is in contact with the base plate (1) and the clamping plate (3).

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