Anti-deformation crystallizer copper pipe support structure

Abstract

The utility model discloses a kind of anti-deformation crystallizer copper pipe support structures, including base, support table is arranged on the base, water-cooling shaping mechanism for being used to carry out circulating cooling to copper pipe is also arranged in the base, the water-cooling shaping mechanism includes water storage tank, the water storage tank is arranged in base, the water storage tank is connected with circulating water pipe by water outlet pipe, the circulating water pipe is arranged in mounting groove, heat conduction plate is arranged in the mounting groove, the heat conduction plate is attached with circulating water pipe, the other end of the circulating water pipe is connected with return pipe, the other side of the return pipe is connected with cooling tank, the cooling tank is arranged water storage tank side, wherein, air cooling mechanism of two groups of position independently adjustable is also arranged on the support table, the present application can be quickly water-cooled cooling to copper pipe, and then quickly shaping to copper pipe, can according to the width of copper pipe, the distance of two groups of air force mechanism is adjusted, and the two sides of copper pipe are air-cooled cooling, improve copper pipe cooling efficiency.

Description

Technical Field

[0001] This utility model relates to the processing of copper tubes for crystallizers, and in particular to a support structure for copper tubes of crystallizers that prevents deformation. Background Technology

[0002] The manufacturing process of the copper tube for the crystallizer involves cold drawing, heat treatment (intermediate annealing), and finishing. Heat treatment (intermediate annealing): During the cold drawing process, the copper material will undergo "work hardening," which requires annealing (temperature approximately 400-600℃) to eliminate internal stress and restore the material's plasticity for subsequent processing. Finishing: Specialized machine tools are used to cut or grind the inner and outer surfaces of the copper tube to ensure that the inner surface roughness (Ra is typically required to be ≤0.8μm) and taper accuracy (error ≤0.05mm / m) meet the requirements of continuous casting production. After heat treatment, the heat-treated copper tube needs to be supported.

[0003] Currently, when supporting heat-treated copper tubes, the supporting device cannot quickly cool the bottom and sides of the copper tubes. During support, the surface temperature of the copper tubes is too high, which can easily cause deformation and affect subsequent processing. At the same time, it cannot adjust the cooling range according to different specifications of copper tubes, resulting in poor overall cooling efficiency. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a support structure for copper tubes in a deformation-resistant crystallizer. This solves the problem that when supporting copper tubes after heat treatment, the current support device cannot quickly cool the bottom and sides of the copper tubes. During support, the surface temperature of the copper tubes is too high, which can easily cause deformation and affect subsequent processing. At the same time, it cannot adjust the cooling range according to different specifications of copper tubes, resulting in poor overall cooling efficiency.

[0005] To solve the above-mentioned technical problems, this utility model provides: a copper tube support structure for an anti-deformation crystallizer, including a base, a support platform on the base, and a water-cooling shaping mechanism for circulating cooling of the copper tube inside the base. The water-cooling shaping mechanism includes a water storage tank, which is disposed inside the base. The water storage tank is connected to a circulating water pipe via an outlet pipe. The circulating water pipe is disposed in an installation groove, which is disposed on the side of the support platform. A heat-conducting plate is disposed in the installation groove and is in contact with the circulating water pipe. The other end of the circulating water pipe is connected to a return pipe, and the other side of the return pipe is connected to a cooling box, which is disposed on one side of the water storage tank. The support platform also provides two sets of independently adjustable air-cooling mechanisms.

[0006] Preferably, a first water pump is installed on the water outlet pipe. The first water pump is connected to a control switch on the control panel and can deliver cooling water from the water storage tank to the circulating water pipe.

[0007] Preferably, the circulating water pipes are arranged in an S-shape in the mounting groove to increase the flow path of the cooling water and provide a cooling and shaping effect for the copper pipes.

[0008] Preferably, speed-reducing plates are staggered on both sides of the cooling box, and the speed-reducing plates are arranged at a downward angle on both sides of the cooling box, which can reduce the flow rate of cooling water and provide heat dissipation in the cooling water.

[0009] Preferably, the top of the cooling box is also provided with an exhaust pipe, which extends to the outside of the base, and an exhaust fan is provided on the exhaust pipe to discharge the heat of the cooling water outside the base.

[0010] Preferably, a water supply pipe is provided on one side of the cooling tank, and the other end of the water supply pipe is connected to a water storage tank. A second water pump is also provided on the water supply pipe, which can transport cooling water to the water storage tank for recycling.

[0011] Preferably, the air-cooling mechanism includes a mounting frame, a heat dissipation fan unit is provided on one side of the mounting frame, and an air outlet is provided on the other side of the mounting frame. Adjustable guide vanes are provided inside the air outlet to air-cool and shape the side of the copper tube.

[0012] Preferably, the mounting frame has a guide block at the bottom, the guide block is slidably disposed in a guide groove, the guide groove is disposed on a support platform, and the mounting frame is also provided with locking structures on both sides, which can adjust the position of the mounting frame.

[0013] The beneficial effects of this utility model are: 1. This application can support the heat-treated copper tube and rapidly cool it down with water, thereby quickly shaping the copper tube and preventing it from deforming.

[0014] 2. This application can adjust the distance between the two sets of air-powered mechanisms according to the width of the copper tube, and perform air cooling on both sides of the copper tube, thereby improving the cooling efficiency of the copper tube and ensuring the shaping effect. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the split structure of the support platform in this utility model; Figure 3 This is a partial structural schematic diagram of the water-cooled shaping mechanism in this utility model; Figure 4 This is a first-view structural diagram of the air-cooling mechanism in this utility model; Figure 5 This is a second-view structural diagram of the air-cooling mechanism in this utility model; Figure 6This is a partial structural diagram of the air-cooling mechanism in this utility model.

[0016] In the diagram: 1. Water-cooled shaping mechanism, 2. Air-cooled mechanism, 3. Support platform, 4. Control panel, 5. Base, 6. Guide groove, 21. Mounting bracket, 22. Cooling fan unit, 23. Guide block, 24. Guide vane, 25. Air outlet, 26. Positioning knob, 27. Fixing plate, 101. Heat-conducting plate, 102. Mounting groove, 103. Water outlet pipe, 104. Circulating water pipe, 105. Return pipe, 106. Water storage tank, 107. First water pump, 108. Cooling box, 109. Exhaust fan, 110. Speed ​​reduction plate, 111. Exhaust duct, 112. Second water pump, 113. Water pipe. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. All directional indicators (such as up, down, left, right, front, back, etc.) in the present utility model are only used to explain the relative positional relationship and movement of each component in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indicator will also change accordingly.

[0018] Please see Figures 1-3 A copper tube support structure for an anti-deformation crystallizer includes a base 5, a support platform 3 on the base 5, and a water-cooling shaping mechanism 1 inside the base 5. The water-cooling shaping mechanism includes a water storage tank 106, which is located inside the base 5 and connected to a circulating water pipe 104 via a water outlet pipe 103. Specifically, a water injection pipe (not labeled) is also provided on one side of the water storage tank 106 for filling the water storage tank 106 with water. The circulating water pipe 104 is located in an installation groove 102, which is located on the side of the support platform 3. A heat-conducting plate 101 is installed inside 102. The heat-conducting plate 101 is attached to the circulating water pipe 104. Specifically, the heat-conducting plate 101 can be made of a fast heat-absorbing material such as aluminum. The other end of the circulating water pipe 104 is connected to the return pipe 105. The other side of the return pipe 105 is connected to the cooling box 108. The cooling box 108 is located on one side of the water storage tank 106. A first water pump 107 is installed on the water outlet pipe 103. The first water pump 107 is connected to the control switch on the control panel 4 and can transport the cooling water in the water storage tank 106 to the circulating water pipe 104.

[0019] When the heat-treated copper tube is transported to the support platform 3, the heat-conducting plate 101 can quickly absorb the heat of the copper tube. At the same time, the first water pump 107 transports the cooling water in the water storage tank 106 to the circulating water pipe 104 through the water outlet pipe 103. The cooling water in the circulating water pipe 104 absorbs the heat of the heat-conducting plate 101 and quickly cools the bottom of the copper tube, thereby enabling the copper tube to be shaped.

[0020] Furthermore, the circulating water pipes 104 are arranged in an S-shape within the mounting groove 102, increasing the flow path of the cooling water and providing a cooling and shaping effect for the copper pipes.

[0021] Please see Figure 3 Speed-reducing plates 110 are staggered on both sides inside the cooling box 108. The speed-reducing plates 110 are arranged at a downward angle on both sides of the cooling box 108, which can reduce the flow rate of cooling water and provide heat dissipation in the cooling water. An exhaust pipe 111 is also provided on the top of the cooling box 108. The exhaust pipe 111 extends to the outside of the base 5. An exhaust fan 109 is provided on the exhaust pipe 111, which can exhaust the heat of the cooling water to the outside of the base 5. A water supply pipe 113 is provided on one side inside the cooling box 108. The other end of the water supply pipe 113 is connected to the water storage tank 106. A second water pump 112 is also provided on the water supply pipe 113, which can transport the cooling water to the water storage tank 106 for circulation.

[0022] After absorbing heat, the cooling water in the circulating water pipe 104 is transported to the cooling tank 108 through the return pipe 105. The cooling water is then transported to the speed reduction plate 110, which slows down and guides the cooling water flow. At the same time, the exhaust fan 109 is running, and the exhaust fan 109 outputs heat through the exhaust pipe 111, thereby cooling the cooling water. The cooled water is then pumped by the second water pump 112 and transported through the water pipe 113 to the water storage tank 106 for reuse.

[0023] Please see Figures 4-6 The support platform 3 is also equipped with a cooling mechanism 2, which includes a mounting frame 21. A cooling fan unit 22 is provided on one side of the mounting frame 21, and an air outlet 25 is provided on the other side of the mounting frame 21. An adjustable guide vane 24 is provided in the air outlet 25 to cool and shape the side of the copper tube. A guide block 23 is provided at the bottom of the mounting frame 21 and is slidably disposed in a guide groove 6. The guide groove 6 is disposed on the support platform 3. Locking structures are also provided on both sides of the mounting frame 21 to adjust the position of the mounting frame 21. Specifically, the locking structure consists of a fixing plate 27 and a positioning knob 26. The fixing plate 27 is fixed on both sides of the mounting frame 21, and the positioning knob 26 is located in the middle of the fixing plate 27 to position the adjusted mounting frame 21.

[0024] First, adjust the position of the two sets of mounting brackets 21 according to the width of the copper tube. Push the mounting bracket 21, and the mounting bracket 21 will drive the guide block 23 to move in the guide groove 6. Then turn the positioning knob 26 to fix the mounting bracket 21. Then adjust the angle of the guide vane 24 and run the cooling fan unit 22 to perform air cooling and shaping on the side of the copper tube.

[0025] The control panel 4 in this application can control the cooling fan unit 22, the first water pump 107, the second water pump 112, and the exhaust fan 109.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A copper tube support structure for a deformation-resistant crystallizer, characterized in that: The system includes a base (5), on which a support platform (3) is provided. A water-cooling shaping mechanism (1) for circulating cooling of the copper tubes is also provided inside the base (5). The water-cooling shaping mechanism includes a water tank (106), which is located inside the base (5). The water tank (106) is connected to a circulating water pipe (104) via an outlet pipe (103). The circulating water pipe (104) is located inside an installation groove (102). The installation groove (102) is provided with… A heat-conducting plate (101) is installed in the mounting groove (102) on the upper side of the support platform (3). The heat-conducting plate (101) is attached to the circulating water pipe (104). The other end of the circulating water pipe (104) is connected to the return pipe (105). The other side of the return pipe (105) is connected to the cooling box (108). The cooling box (108) is provided with a water storage tank (106) on one side. Two sets of independently adjustable air-cooling mechanisms (2) are also provided on the support platform (3).

2. The anti-deformation crystallizer copper tube support structure according to claim 1, characterized in that: A first water pump (107) is installed on the water outlet pipe (103), and the first water pump (107) is connected to the control switch on the control panel (4).

3. The anti-deformation crystallizer copper tube support structure according to claim 1, characterized in that: The circulating water pipe (104) is arranged in an S-shape in the mounting groove (102).

4. The anti-deformation crystallizer copper tube support structure according to claim 1, characterized in that: Speed-reducing plates (110) are staggered on both sides inside the cooling box (108), and the speed-reducing plates (110) are arranged at a downward angle on both sides of the cooling box (108).

5. A deformation-resistant crystallizer copper tube support structure according to claim 1 or 4, characterized in that: The top of the cooling box (108) is also provided with an exhaust pipe (111), which extends to the outside of the base (5), and an exhaust fan (109) is provided on the exhaust pipe (111).

6. The anti-deformation crystallizer copper tube support structure according to claim 5, characterized in that: A water supply pipe (113) is provided on one side of the cooling box (108), and the other end of the water supply pipe (113) is connected to the water storage tank (106). A second water pump (112) is also provided on the water supply pipe (113).

7. The anti-deformation crystallizer copper tube support structure according to claim 1, characterized in that: The air-cooling mechanism (2) includes a mounting frame (21), a heat dissipation fan unit (22) is provided on one side of the mounting frame (21), and an air outlet (25) is provided on the other side of the mounting frame (21). An adjustable guide vane (24) is provided inside the air outlet (25).

8. The anti-deformation crystallizer copper tube support structure according to claim 7, characterized in that: The mounting bracket (21) has a guide block (23) at the bottom, which is slidably disposed in the guide groove (6). The guide groove (6) is disposed on the support platform (3). The mounting bracket (21) also has locking structures on both sides.

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