Cleaning device for apron processing
Patent Information
- Application Number
- CN202522466417.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-20
AI Technical Summary
尽管有初步处理，但仍有部分残留，清洗可以去除浮色和化学残留，防止在使用者首次穿着时因汗水等因素导致染料脱落，沾染皮肤或内衣，更重要的是避免引起皮肤过敏或刺激，现有的最常见的围裙清洗设备有超声波清洗池，现有技术中，超声波清洗池存在一定的问题和缺陷，会对围裙清洗的质量产生一定的影响
1、在对布料进行清洗的过程中，导轨安装在模组板上，通过导轨提供限位滑动轨迹，顶板在导轨上滑动升降，以此来进行布料放置，在将布料放置在输送辊上后，滑动顶板使其向下滑动，带动布料浸入清洗池内，在此过程中，立柱对支撑架进行支撑，在加工完毕后，可通过转动支撑架使其带动输送辊抬起，通过升降滑动提高了设备的清洁接触面积，提高了设备的清洁效率，从而提高了设备的实用性；
Smart Images
Figure CN224870315U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ultrasonic cleaning tank equipment, and more specifically, it relates to a cleaning device for apron processing. Background Technology
[0002] To increase yarn strength and abrasion resistance and prevent breakage during the textile process, weaving mills sizing the yarn. These sizing agents make the fabric stiff and crisp, facilitating high-speed sewing, but resulting in a poor hand feel. The primary purpose of washing is to desizing, removing these chemicals and restoring the fabric's natural softness and drape. During the dyeing and printing process, fabrics use a large amount of dyes, fixing agents, acids, alkalis, and other chemicals. Despite this initial treatment, some residue remains. Washing removes loose dye and chemical residues, preventing dye from fading and staining the skin or underwear due to sweat during the first wear. More importantly, it avoids skin allergies or irritation. The most common apron washing equipment currently available is the ultrasonic cleaning tank. However, existing ultrasonic cleaning tanks have certain problems and defects that can affect the quality of apron washing.
[0003] Firstly, during ultrasonic cleaning, the fabric needs to be placed in the cleaning tank, and the fabric is vibrated and cleaned by pulling the fabric. In this process, the manual operation steps are cumbersome, resulting in a low degree of automation of the equipment and thus low working efficiency.
[0004] Secondly, during the cleaning process, the fabric is often cleaned by vibrating it and then directly moving to the next stage, which results in impurities remaining on the fabric. This leads to low cleaning efficiency of the equipment and thus poor practicality.
[0005] In addition, during the cleaning process, the equipment uses ultrasonic vibration to clean the residue on the fabric surface. The cleaning method is relatively simple and has low efficiency in cleaning stubborn stains, resulting in poor equipment functionality. Utility Model Content
[0006] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a cleaning device for apron processing to solve the technical problems mentioned in the background art.
[0007] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for apron processing, comprising a cleaning pool, a cleaning device mounted on the cleaning pool, the cleaning device comprising a module plate, one end of the module plate being connected to one end of the cleaning pool, a guide rail mounted on the module plate, a top plate slidably connected to the guide rail, a column mounted on the top plate, a rotating shaft mounted on the column, a support frame mounted on the rotating shaft, a slide rail mounted on the support frame, an adjusting block slidably connected to the slide rail, an electric push rod mounted on the adjusting block, a conveying assembly mounted on the adjusting block, the conveying assembly comprising a driven gear rotatably connected to the adjusting block, a conveying roller mounted on the driven gear, a base mounted on the adjusting block, a drive gear rotatably connected to the base, the drive gear meshing with the driven gear, a motor mounted on the drive gear, and the cleaning device mounted on the top plate.
[0008] This utility model is further configured such that: a positioning frame is provided on the adjusting block, a lifting frame is slidably connected to the positioning frame, the lifting frame is slidably connected to the slide rail, a knob is provided on the lifting frame, and an auxiliary roller is provided on the lifting frame. During the cleaning process of the fabric, the guide rail is installed on the module plate, and the guide rail provides a limiting sliding trajectory. The top plate slides and rises on the guide rail to place the fabric. After the fabric is placed on the conveyor roller, the top plate is slid down to immerse the fabric in the cleaning tank. During this process, the column supports the support frame. After processing is completed, the support frame can be rotated to lift the conveyor roller. The lifting and sliding motion increases the cleaning contact area of the equipment, improving efficiency. This process improves the cleaning efficiency of the equipment, thereby enhancing its practicality. The motor on the starting base rotates, causing the connected drive gear to rotate as well. Through the meshing of the drive and driven gears, the conveyor rollers rotate. An electric push rod is activated to adjust the height of the adjusting block on the support frame. The height of the conveyor rollers is adjusted by sliding the adjusting block along the slide rail. In conjunction with the sliding lifting frame, the height is adjusted by sliding it along the positioning frame, allowing the spacing between the auxiliary rollers connected to the lifting frame and the conveyor rollers to be adjusted. Finally, a knob is used to fix the lifting frame, thus improving the automation level of the equipment's conveying process, increasing its production efficiency, and ultimately enhancing its practicality.
[0009] The present invention is further configured such that friction pads are provided on both the conveying roller and the auxiliary roller. When the conveying roller and the auxiliary roller convey the fabric, the addition of friction pads increases the friction on the roller surface, thereby improving the stability of the conveying equipment and thus improving the practicality of the equipment.
[0010] This utility model is further configured such that: the cleaning device includes a curved frame, the bottom end of which is connected to the top end of a top plate; a through groove is provided on the curved frame, a lead screw is provided in the through groove, a second motor is provided with the lead screw, a positioning block is threadedly connected to the lead screw, a positioning shaft is provided on the positioning block, a fourth motor is provided with the positioning shaft, a cleaning brush is slidably connected to the bottom end of the positioning shaft, and a spring is provided with the cleaning brush; the top end of the spring is connected to the bottom end of the positioning shaft. During the cleaning of the fabric, the second motor is started to rotate, causing the lead screw connected to it to rotate accordingly. Through the connection between the lead screw and the positioning block, the positioning block is driven to slide and adjust its position along the through groove. The fourth motor is started to drive the positioning shaft connected to it to rotate on the positioning block, thereby driving the cleaning brush to clean the surface of the fabric. During the conveying process, the cleaning brush will slide and extend on the positioning shaft according to the height change of the fabric, and rebound with the spring, thereby improving the cleaning functionality and cleaning quality of the equipment, and thus improving the practicality of the equipment.
[0011] This utility model is further configured such that: a pull rod is rotatably connected to the top plate, a screw is threadedly connected to the pull rod, a flap is rotatably connected to the bottom end of the screw, a cam is rotatably connected to one end of the flap, and one end of the cam is rotatably connected to the module plate. During cloth cleaning, the position of the pull rod can be adjusted by rotating the screw, and in conjunction with rotating the cam, the flap is rotated. The flap pulls the screw, thereby causing the top plate to slide up and down. By repeatedly immersing the cloth at high and low elevations, the speed at which impurities fall off the cloth is increased, thereby improving the cleaning quality of the equipment and enhancing its practicality.
[0012] The present invention is further configured such that both the cam and the flip plate are equipped with a motor three. During the rotation of the screw and the cam, the motor three is added to rotate the machine, thereby improving the automation level of the equipment and thus improving its practicality.
[0013] The present invention is further configured such that: the support frame and the column are provided with pin holes, and the pin holes are equipped with pins. When fixing the support frame, the pin holes of the support frame and the column are aligned and fixed by inserting pins, thereby improving the stability of the equipment processing and thus improving the practicality of the equipment.
[0014] (III) Beneficial Effects Compared with the prior art, the present invention has the following beneficial effects: 1. During the fabric cleaning process, the guide rail is installed on the module plate. The guide rail provides a limiting sliding trajectory, and the top plate slides and rises on the guide rail to place the fabric. After the fabric is placed on the conveyor roller, the top plate is slid down to immerse the fabric in the cleaning tank. During this process, the column supports the support frame. After processing, the support frame can be rotated to lift the conveyor roller. The lifting and sliding increases the cleaning contact area of the equipment, improves the cleaning efficiency of the equipment, and thus improves the practicality of the equipment. 2. Start the motor on the machine base to rotate, which drives the drive gear connected to it to rotate. Through the meshing relationship between the drive gear and the driven gear, the conveyor roller rotates. Start the electric push rod to adjust the height of the adjusting block on the support frame. By sliding the adjusting block, the height of the conveyor roller is adjusted by sliding it on the slide rail. In conjunction with the sliding lifting frame, the height is adjusted by sliding it on the positioning frame. The distance between the auxiliary roller and the conveyor roller connected to the lifting frame is adjusted. The lifting frame is fixed by turning the knob. This improves the automation level of the equipment conveying, increases the production efficiency of the equipment, and thus improves the practicality of the equipment. 3. During the fabric cleaning process, start motor two to rotate, which drives the lead screw connected to it to rotate as well. Through the connection between the lead screw and the positioning block, the positioning block slides and adjusts its position along the through groove. Start motor four to drive the positioning shaft connected to it to rotate on the positioning block, thereby driving the cleaning brush to clean the fabric surface. During the conveying process, the cleaning brush will slide and extend on the positioning shaft according to the height change of the fabric, and rebound with the help of springs, thereby improving the cleaning functionality of the equipment, improving the cleaning quality of the equipment, and thus improving the practicality of the equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a cleaning device for apron processing according to the present invention; Figure 2 This is a schematic diagram of the connection structure of the positioning block and the through groove of a cleaning device for apron processing according to this utility model; Figure 3 This is a schematic diagram of the connection structure of the cam and the flap of a cleaning device for apron processing according to the present invention; Figure 4 This is a schematic diagram of the connection structure between the drive gear and the driven gear of a cleaning device for apron processing according to this utility model; Figure 5 This is a schematic diagram of the connection structure of the positioning block and positioning shaft of a cleaning device for apron processing according to the present invention.
[0016] In the diagram: 1. Cleaning tank; 2. Module plate; 3. Guide rail; 4. Top plate; 5. Column; 6. Rotating shaft; 7. Support frame; 8. Slide rail; 9. Adjusting block; 10. Electric push rod one; 11. Driven gear; 12. Conveyor roller; 13. Machine base; 14. Drive gear; 15. Motor one; 16. Positioning frame; 17. Lifting frame; 18. Knob one; 19. Auxiliary roller; 20. Friction pad; 21. Curved frame; 22. Through groove; 23. Lead screw; 24. Motor two; 25. Positioning block; 26. Positioning shaft; 27. Cleaning brush; 28. Spring; 29. Pull rod; 30. Screw; 31. Flip plate; 32. Cam; 33. Motor three; 34. Pin hole; 35. Pin; 36. Motor four. Detailed Implementation
[0017] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0018] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0019] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0020] Please see Figure 1-5 A cleaning device for apron processing includes a cleaning tank 1, on which a cleaning device is mounted. The cleaning device includes a module plate 2, one end of which is connected to one end of the cleaning tank 1. A guide rail 3 is mounted on the module plate 2, and a top plate 4 is slidably connected to the guide rail 3. A column 5 is mounted on the top plate 4, a rotating shaft 6 is mounted on the column 5, a support frame 7 is mounted on the rotating shaft 6, and a slide rail 8 is mounted on the support frame 7. An adjusting block 9 is slidably connected to the slide rail 8. The adjusting block 9 is equipped with an electric push rod 10. The adjusting block 9 is equipped with a conveying assembly, which includes a driven gear 11. The driven gear 11 is rotatably connected to the adjusting block 9. The driven gear 11 is equipped with a conveying roller 12. The adjusting block 9 is equipped with a base 13. The base 13 is rotatably connected with a drive gear 14, which meshes with the driven gear 11. The drive gear 14 is equipped with a motor 15. The top plate 4 is equipped with a cleaning device.
[0021] In the embodiments of this application: a positioning frame 16 is provided on the adjusting block 9, and a lifting frame 17 is slidably connected to the positioning frame 16. The lifting frame 17 is slidably connected to the slide rail 8. The lifting frame 17 is equipped with a knob 18 and an auxiliary roller 19. During the cleaning process of the fabric, the guide rail 3 is installed on the module plate 2, and the guide rail 3 provides a limiting sliding trajectory. The top plate 4 slides and rises on the guide rail 3 to place the fabric. After the fabric is placed on the conveying roller 12, the top plate 4 is slid down to immerse the fabric in the cleaning tank 1. During this process, the column 5 supports the support frame 7. After processing is completed, the support frame 7 can be rotated to lift the conveying roller 12. The lifting and sliding mechanism increases the cleaning contact area of the equipment, improves the cleaning efficiency, and thus enhances the practicality of the equipment. During this process, the motor 15 on the base 13 is started to rotate, which drives the drive gear 14 connected to it to rotate. Through the meshing relationship between the drive gear 14 and the driven gear 11, the conveying roller 12 is driven to rotate. The electric push rod is started to adjust the height of the adjusting block 9 on the support frame 7. The height of the conveying roller 12 is adjusted by sliding the adjusting block 9 on the slide rail 8. In conjunction with the sliding lifting frame 17, the height is adjusted by sliding on the positioning frame 16. The distance between the auxiliary roller 19 connected to the lifting frame 17 and the conveying roller 12 is adjusted. The lifting frame 17 is fixed by the knob 18.
[0022] More specifically: both the conveying roller 12 and the auxiliary roller 19 are provided with friction pads 20. When the conveying roller 12 and the auxiliary roller 19 convey the fabric, the friction pads 20 are added to increase the friction on the roller surface.
[0023] More specifically: the cleaning device includes a curved frame 21, the bottom end of which is connected to the top end of the top plate 4. A through groove 22 is provided on the curved frame 21, and a lead screw 23 is installed within the through groove 22. A second motor 24 is fitted to the lead screw 23. A positioning block 25 is threadedly connected to the lead screw 23. A positioning shaft 26 is provided on the positioning block 25, and a fourth motor 36 is fitted to the positioning shaft 26. A cleaning brush 27 is slidably connected to the bottom end of the positioning shaft 26. A spring 28 is fitted to the cleaning brush 27, and the top end of the spring 28 is connected to the positioning shaft 26. The bottom end is connected to the motor. During the cleaning process of the fabric, the motor 24 is started to rotate, which drives the lead screw 23 connected to it to rotate. Through the connection between the lead screw 23 and the positioning block 25, the positioning block 25 is driven to slide and adjust its position along the through groove 22. The motor 36 is started to drive the positioning shaft 26 connected to it to rotate on the positioning block 25, thereby driving the cleaning brush 27 to clean the surface of the fabric. During the conveying process, the cleaning brush 27 will slide and extend on the positioning shaft 26 according to the height change of the fabric, and rebound with the spring 28.
[0024] More specifically: A pull rod 29 is rotatably connected to the top plate 4, and a screw 30 is threadedly connected to the pull rod 29. A flap 31 is rotatably connected to the bottom end of the screw 30, and a cam 32 is rotatably connected to one end of the flap 31. One end of the cam 32 is rotatably connected to the module plate 2. When cleaning the fabric, the position of the pull rod 29 can be adjusted by rotating the screw 30. In conjunction with rotating the cam 32, the flap 31 is rotated. The flap 31 pulls the screw 30, thereby driving the top plate 4 to slide up and down. By repeatedly driving the fabric to soak at different heights, the speed at which impurities fall off the fabric is improved.
[0025] More specifically: both the cam 32 and the flap 31 are equipped with a motor 33, which rotates the screw 30 and the cam 32 by means of the motor 33.
[0026] More specifically: the support frame 7 and the column 5 are provided with pin holes 34, and the pin holes 34 are provided with pins 35. When fixing the support frame 7, the pin holes 34 of the support frame 7 and the column 5 are aligned and fixed by inserting the pins 35.
[0027] In summary, during the fabric cleaning process, the guide rail 3 is installed on the module plate 2, providing a limiting sliding trajectory. The top plate 4 slides and rises on the guide rail 3 to place the fabric. After the fabric is placed on the conveyor roller 12, the top plate 4 slides downwards, immersing the fabric in the cleaning tank 1. During this process, the column 5 supports the support frame 7. After processing, the support frame 7 can be rotated to lift the conveyor roller 12. The lifting and sliding increases the cleaning contact area of the equipment, improves the cleaning efficiency, and enhances the practicality of the equipment. During this process, the motor 15 on the base 13 is started to rotate, causing the drive gear 14 connected to it to rotate. Through the meshing relationship between the drive gear 14 and the driven gear 11, the conveyor roller 12 is rotated. The electric push rod is started to adjust the height of the adjusting block 9 on the support frame 7. The height of the conveyor roller 12 is adjusted by sliding the adjusting block 9 on the slide rail 8. In conjunction with the sliding lifting frame 17, the height of the conveyor roller 12 is adjusted on the positioning frame 16. The height is adjusted by sliding to adjust the distance between the auxiliary roller 19 and the conveyor roller 12 connected to the lifting frame 17. The lifting frame 17 is fixed by the knob 18. During the cleaning of the fabric, the motor 24 is started to rotate, which drives the lead screw 23 connected to it to rotate. Through the connection between the lead screw 23 and the positioning block 25, the positioning block 25 is driven to slide and adjust its position along the through groove 22. The motor 36 is started to drive the positioning shaft 26 connected to it to rotate on the positioning block 25, thereby driving the cleaning brush 27 to clean the surface of the fabric. During the conveying process, the cleaning brush 27 will slide and extend on the positioning shaft 26 according to the height change of the fabric, and rebound with the spring 28. When cleaning the fabric, the position of the pull rod 29 can be adjusted by rotating the screw 30. In conjunction with rotating the cam 32, the flip plate 31 is driven to rotate. The flip plate 31 pulls the screw 30, thereby driving the top plate 4 to rise and slide. By repeatedly driving the fabric to soak at high and low levels, the speed of removing impurities from the fabric is improved.
[0028] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for apron processing, comprising a cleaning tank (1), wherein a cleaning device is provided on the cleaning tank (1), characterized in that: The cleaning device includes a module plate (2), one end of which is connected to one end of the cleaning tank (1). A guide rail (3) is provided on the module plate (2), a top plate (4) is slidably connected to the guide rail (3), a column (5) is provided on the top plate (4), a rotating shaft (6) is provided on the column (5), a support frame (7) is provided on the rotating shaft (6), a slide rail (8) is provided on the support frame (7), an adjusting block (9) is slidably connected to the slide rail (8), and an electric push rod is provided with the adjusting block (9). 10) The adjusting block (9) is provided with a conveying assembly, which includes a driven gear (11) rotatably connected to the adjusting block (9). The driven gear (11) is provided with a conveying roller (12). The adjusting block (9) is provided with a base (13). The base (13) is rotatably connected with a drive gear (14). The drive gear (14) meshes with the driven gear (11). The drive gear (14) is equipped with a motor (15). The top plate (4) is provided with a cleaning device.
2. The apron processing cleaning device according to claim 1, characterized in that: The adjusting block (9) is provided with a positioning frame (16), and a lifting frame (17) is slidably connected to the positioning frame (16). The lifting frame (17) is slidably connected to the slide rail (8). The lifting frame (17) is provided with a knob (18) and an auxiliary roller (19).
3. The apron processing cleaning device according to claim 2, characterized in that: Friction pads (20) are provided on both the conveying roller (12) and the auxiliary roller (19).
4. The cleaning device for apron processing according to claim 1, characterized in that: The cleaning device includes a curved frame (21), the bottom end of which is connected to the top end of the top plate (4). A through groove (22) is provided on the curved frame (21), and a lead screw (23) is provided in the through groove (22). A second motor (24) is provided with the lead screw (23). A positioning block (25) is threadedly connected to the lead screw (23). A positioning shaft (26) is provided on the positioning block (25). A fourth motor (36) is provided with the positioning shaft (26). A cleaning brush (27) is slidably connected to the bottom end of the positioning shaft (26). A spring (28) is provided with the cleaning brush (27). The top end of the spring (28) is connected to the bottom end of the positioning shaft (26).
5. The cleaning device for apron processing according to claim 4, characterized in that: A pull rod (29) is rotatably connected to the top plate (4), and a screw (30) is threadedly connected to the pull rod (29). A flap (31) is rotatably connected to the bottom end of the screw (30), and a cam (32) is rotatably connected to one end of the flap (31). One end of the cam (32) is rotatably connected to the module plate (2).
6. The cleaning device for apron processing according to claim 5, characterized in that: Both the cam (32) and the flap (31) are equipped with motor three (33).
7. A cleaning apparatus for apron processing according to any one of claims 2 or 4, characterized in that: The support frame (7) and the column (5) are provided with pin holes (34), and the pin holes (34) are provided with pins (35).