A prickly fruit raising machine

Abstract

The utility model discloses a kind of fruit picking machines, belong to textile machinery technical field;The fruit picking machine includes machine body frame, fruit picking roller and material conveying plate, it further includes cooperatively arranged fibre carding mechanism, blowing mechanism and collection mechanism;The fibre carding mechanism is set to the feed end of material conveying plate, for carrying out preliminary carding to cloth, the fibre carding mechanism includes shaft, and detachable comb tooth is detachably fixed on the shaft by thread fixing hinge;The blowing head of blowing mechanism is towards the surface of fruit picking roller, for blowing the fine fiber generated when raising hair falls.This utility model is through the integration of carding, blowing, collection's integrated cooperative structure, effectively solve the unevenness of raising hair effect and the problem of product secondary pollution caused by fiber entanglement and waste pollution in prior art, significantly improve product quality, while the detachable structure of comb tooth also greatly facilitates later maintenance, reduces use cost.

Description

Technical Field

[0001] This utility model relates to the field of textile machinery technology, and in particular to a fruit-fiber raising machine. The fruit-fiber raising machine is a common piece of equipment in the finishing process of textiles. It is mainly used to raise the surface of fabrics by pulling out the fibers in the yarn to form a dense layer of fluff on the surface of the fabric, thereby improving the feel, appearance and warmth of the fabric. Background Technology

[0002] In the traditional napping process, napping rollers rotate at high speed and act on the fabric, directly hooking and pulling the yarn fibers. However, the fabric fibers to be processed may be in a tangled and messy state in previous processes. If strong napping is carried out directly without pre-treatment, it is very easy for the fibers to become tangled and broken, resulting in uneven nap, streaks, or even defects on the fabric surface, which seriously affects the quality and consistency of the final product.

[0003] Furthermore, the napping process inevitably generates a large number of fine fibers, or loose fibers. These fibers are easily scattered by mechanical movement and airflow turbulence. Some of them re-adhere to the surface of the freshly napped fabric, forming impurities and reducing the cleanliness of the finished product; others become entangled and clogged on the working parts of the napping rollers, which over time reduces napping efficiency and leads to a gradual deterioration in the napping effect. Existing equipment often lacks an effective online cleaning and collection mechanism that operates synchronously with the napping process.

[0004] In summary, existing prickly fruit raising machines generally suffer from uneven raising effects and secondary pollution due to the lack of pretreatment of the fabric and timely cleaning of generated waste.

[0005] Therefore, this utility model proposes a fruit hair removal machine to overcome the shortcomings of the prior art. Utility Model Content

[0006] To overcome the above shortcomings, this utility model provides a prickly fruit raising machine, which aims to improve the problems in the prior art that lead to uneven raising effect and reduced product quality due to fiber entanglement and fine fiber contamination during the raising process.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a thorn fruit hair removal machine, comprising a machine frame, thorn fruit rollers, and a feeding plate; the machine frame includes a column and a horizontal bar fixed to the upper end of the column; the thorn fruit hair removal machine further includes a fiber combing mechanism, a blower mechanism, and a collection mechanism.

[0008] The fiber combing mechanism includes a rotating shaft driven by a motor. The outer circumference of the rotating shaft is detachably fixed with detachable comb teeth by a threaded hinge. The mating end of the threaded hinge is threadedly locked by a threaded retainer.

[0009] Furthermore, the fiber combing mechanism is located at the end of the feed plate away from the spiked fruit roller, the blower mechanism is fixed on the crossbar and its blower head is tilted towards the surface of the spiked fruit roller, and the collecting mechanism is located directly below the spiked fruit roller to receive the fine fibers blown off the spiked fruit roller by the blower mechanism.

[0010] Preferably, the threaded fixing hinge is composed of four semi-annular shells that can be opened and closed with each other. One end of two semi-annular shells is hinged, and the other end is locked or released by the threaded retainer.

[0011] Preferably, the blower mechanism includes a blower fixed to the crossbar, the air outlet of the blower is connected to the blower head through a duct, and the blower head is adjustablely connected to the body frame through a fixed movable column.

[0012] Preferably, the blower is fixed to the crossbar by a fixing plate.

[0013] Preferably, the collecting mechanism includes a support base, a filter screen is horizontally arranged at the upper opening of the support base, and a side plate is vertically fixed to the upper edge of the support base, the side plate surrounding the outer periphery of the filter screen.

[0014] Preferably, the frame further includes an inclined column, the two ends of which are fixedly connected between the upright and the crossbar.

[0015] Preferably, a horizontal roller is fixedly connected to the bottom end of the column.

[0016] Preferably, the prickly fruit hair removal machine further includes a control fixture, which is fixed to the machine frame and electrically connected to the motor and the blower mechanism.

[0017] This utility model has the following beneficial effects: 1. In this utility model, by setting a fiber combing mechanism to pre-comb the fabric before the fabric is napped by the thorn roller, the problem of uneven napping effect caused by the easy tangling and tearing of fibers when the fibers are directly napped in the prior art is solved. The technical effect of pre-straightening the fibers, avoiding fabric damage, and significantly improving the uniformity of napping and product quality is achieved.

[0018] 2. In this utility model, by coordinating the blower mechanism facing the thorn roller and the collection mechanism located below it, the problems of fine fibers scattering and re-attaching to the fabric during the fuzzing process, causing secondary pollution and polluting the working environment, are solved in the prior art. This achieves the technical effect of real-time online cleaning and centralized collection of fuzzing waste, ensuring the cleanliness of the finished fabric, and improving the consistency of the fuzzing effect.

[0019] 3. In this utility model, the comb teeth are detachably installed by using a structure in which a threaded hinge and a threaded retainer are used in the fiber combing mechanism. This solves the problem that key vulnerable components such as comb teeth are usually integral structures, making replacement difficult and maintenance costs high after wear. This achieves the technical effects of simplifying the maintenance process, shortening equipment downtime, and reducing operating costs. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of a fruit hair removal machine proposed in this utility model; Figure 2 This is a schematic diagram of the filter screen structure of a fruit hair removal machine proposed in this utility model. Figure 3 This is a schematic diagram of the fiber combing mechanism of a fruit hair-removing machine proposed in this utility model. Figure 4 This is a schematic diagram of the thorn roller part of a thorn fruit hair removal machine proposed in this utility model. Figure 5 This is a schematic diagram of the threaded retainer part of a fruit hair removal machine proposed in this utility model. Figure 6 for Figure 4 Enlarged view of point A in the middle.

[0021] Legend: 1. Crossbar; 2. Control and fixing device; 3. Inclined column; 4. Lateral roller; 5. Upright column; 6. Collection mechanism; 601. Side plate; 602. Filter screen; 603. Support base; 7. Blowing mechanism; 701. Blower; 702. Fixing plate; 703. Conduit; 704. Blower head; 705. Fixed movable column; 8. Feeding plate; 9. Spiked fruit roller; 10. Fiber combing mechanism; 1001. Rotating shaft; 1002. Threaded fixing hinge; 1003. Detachable comb teeth; 1004. Motor; 1005. Threaded fixing device. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please refer to Figures 1 to 6This utility model provides a prickly fruit hair raising machine, which aims to solve the problem in the prior art that uneven hair raising effect and reduced product quality are caused by fiber entanglement and fine fiber contamination during the hair raising process.

[0024] The prickly burr raising machine includes a machine frame, which includes a column 5 and a horizontal bar 1 fixed to the upper end of the column 5. The prickly burr raising machine also includes a prickly burr roller 9 rotatably connected to the machine frame and a feed plate 8 fixedly connected to the machine frame. One end of the feed plate 8 extends obliquely to the feed side of the prickly burr roller 9. In order to pre-comb the fabric and simultaneously clean the fine fibers generated during the raising process, the prickly burr raising machine forms an integrated combing and cleaning structure by setting a fiber combing mechanism 10, a blower mechanism 7 and a collection mechanism 6 that work together. The fiber combing mechanism 10 is located at the end of the feed plate 8 away from the prickly burr roller 9, the blower mechanism 7 is fixed on the horizontal bar 1, and the collection mechanism 6 is located directly below the prickly burr roller 9. Specifically, the fiber combing mechanism 10 includes a motor 1004, a rotating shaft 1001, detachable comb teeth 1003, a threaded hinge 1002, and a threaded retainer 1005. The motor 1004 is connected to the rotating shaft 1001 to drive the rotating shaft 1001 to rotate. The detachable comb teeth 1003 are detachably fixed on the rotating shaft 1001 through the cooperation of the threaded hinge 1002 and the threaded retainer 1005. The threaded hinge 1002 is composed of four semi-annular shells that can be opened and closed. One end of two semi-annular shells is hinged, and the other end, i.e. the mating end, is locked or released by the threaded retainer 1005. This structure makes the replacement of worn comb teeth convenient during the napping operation. The blower head 704 of the blower mechanism 7 is tilted toward the surface of the thorn roller 9 to blow off the fine fibers that adhere to the thorn roller 9 when it is working. The blown-off fine fibers fall directly into the collection mechanism 6 located directly below the thorn roller 9 under the action of wind and gravity, thus completing the immediate cleaning and collection of fine fibers.

[0025] The fiber combing mechanism 10 achieves stable fixation and quick assembly / disassembly of the detachable comb teeth 1003 on the rotating shaft 1001 through the structural cooperation between the threaded fixed hinge 1002 and the threaded retainer 1005. Specifically, the threaded hinge 1002 has a clamping body composed of four mutually opening and closing semi-annular shells. One end of two semi-annular shells is connected by a hinge. The detachable comb teeth 1003 are integrally formed on the outer surface of the threaded hinge 1002. In the assembled state, the two semi-annular shells of the threaded hinge 1002 surround and clamp the outer periphery of the rotating shaft 1001. At the same time, the threaded retainer 1005 is correspondingly threaded through the mating end of the two semi-annular shells away from the hinge end. By tightening... The threaded retainer 1005 can apply clamping force to the threaded hinge 1002, thereby firmly fixing the detachable comb teeth 1003 to the rotating shaft 1001. This clamping structure, which uses a hinged hinge and a threaded locking element, ensures a stable connection of the detachable comb teeth 1003 when it rotates at high speed under the drive of the motor 1004. At the same time, when maintenance or replacement is required, the threaded hinge 1002 can be opened simply by loosening the threaded retainer 1005, which enables quick disassembly of the comb teeth and greatly improves maintenance efficiency.

[0026] As a preferred embodiment, in order to more accurately achieve quick loading and unloading of the detachable comb teeth 1003, the threaded fixing hinge 1002 is specifically constructed as follows: the threaded fixing hinge 1002 is composed of four semi-annular shells that can be opened and closed with each other. One end of two semi-annular shells is hinged together, and the other end is locked or released by the threaded retainer 1005.

[0027] As another preferred embodiment, in order to achieve stable and adjustable airflow, the blower mechanism 7 includes a blower 701, which is fixed to the crossbar 1 by a fixing plate 702. The air outlet of the blower 701 is connected to the blower head 704 through a duct 703. The blower head 704 is adjustablely connected to the body frame by a fixed movable column 705, thereby enabling precise adjustment of the blowing angle.

[0028] In another preferred embodiment, in order to efficiently perform solid-gas separation to collect fine fibers, the collecting mechanism 6 includes a support base 603. A filter screen 602 is horizontally arranged at the upper opening of the support base 603. A side plate 601 is also vertically fixed to the upper edge of the support base 603. The side plate 601 surrounds the outer periphery of the filter screen 602, which can effectively prevent fiber leakage.

[0029] As another preferred embodiment, in order to enhance the overall structural strength and stability of the body frame, the body frame also includes an inclined column 3, the two ends of which are fixedly connected between the upright column 5 and the crossbar 1 to form a stable triangular support structure.

[0030] As another preferred embodiment, in order to facilitate the movement and deployment of the whole machine, the bottom end of the column 5 is fixedly connected with a horizontal roller 4.

[0031] As another preferred embodiment, in order to achieve centralized control of the core components, the prickly fruit hair removal machine also includes a control fixture 2, which is fixed to the machine frame and electrically connected to the motor 1004 of the fiber combing mechanism 10 and the blower 701 of the blower mechanism 7.

[0032] Working principle: When the fabric needs to be napped, the whole machine is first started by controlling the fixing device 2. The motor 1004 starts running and drives the rotating shaft 1001 in the fiber combing mechanism 10 to rotate. The detachable comb teeth 1003 fixed on the rotating shaft 1001 rotate accordingly. The fabric to be processed first passes through the fiber combing mechanism 10. The rotating detachable comb teeth 1003 perform a preliminary sorting and unblocking of the fabric fibers.

[0033] After initial combing, the fabric is conveyed along the feed plate 8 to the working area of ​​the tuft roller 9. Driven by the drive source, the tuft roller 9 rotates. The surface structure of the tuft roller 9 interacts with the fabric surface, pulling out the fibers in the fabric yarn, thereby forming a uniform layer of nap on the fabric surface. While the tuft roller 9 is performing the napping operation, a large number of fine fibers are generated and adhered to the roller surface and the fabric.

[0034] To remove these fine fibers immediately, the blower mechanism 7 is activated simultaneously. The high-speed airflow generated by the blower 701 is delivered to the blower head 704 through the duct 703. The blower head 704 directs the airflow at the surface of the prickly roller 9 and blows it continuously, peeling the attached fine fibers off the roller and the fabric. Under the guidance of the airflow and gravity, the blown-off fine fibers fall downwards into the collection mechanism 6 located directly below the prickly roller 9. The fibers fall onto the filter screen 602, while the air passes through the filter screen 602 and is discharged. The collected fibers remain in the support base 603. Through the coordinated work of the fiber combing mechanism 10, the blower mechanism 7, and the collection mechanism 6, the uniformity and cleanliness of the final napping effect are ensured.

Claims

1. A fruit hair removal machine, comprising: The machine frame includes a column (5) and a horizontal bar (1) fixed to the upper end of the column (5), a fruit roller (9) rotatably connected to the machine frame, and a feeding plate (8) fixedly connected to the machine frame, with one end of the feeding plate (8) extending obliquely to the feeding side of the fruit roller (9); characterized in that the fruit hair removal machine further includes a fiber combing mechanism (10), a blower mechanism (7), and a collecting mechanism (6), wherein the fiber combing mechanism (10) is located at the end of the feeding plate (8) away from the fruit roller (9), and the fiber combing mechanism (10) is located at the end of the feeding plate (8) away from the fruit roller (9). The device includes a rotating shaft (1001) driven by a motor (1004), the outer periphery of which is detachably fixed with detachable comb teeth (1003) by a threaded hinge (1002), and the mating end of the threaded hinge (1002) is threadedly locked by a threaded retainer (1005); the blower mechanism (7) is fixed on the crossbar (1), and the blower head (704) of the blower mechanism (7) is inclined toward the surface of the thorn roller (9); the collecting mechanism (6) is located directly below the thorn roller (9) and is used to receive the fine fibers blown off the thorn roller (9) by the blower mechanism (7).

2. The prickly fruit hair removal machine according to claim 1, characterized in that, The threaded fixing hinge (1002) consists of four semi-annular shells that can be opened and closed. Two semi-annular shells are hinged at one end and locked or released at the other end by the threaded fixing device (1005).

3. The prickly fruit hair removal machine according to claim 1, characterized in that, The blower mechanism (7) includes a blower (701) fixed on the crossbar (1). The air outlet of the blower (701) is connected to the blower head (704) through a duct (703). The blower head (704) is adjustablely connected to the body frame through a fixed movable column (705).

4. The prickly fruit hair removal machine according to claim 3, characterized in that, The blower (701) is fixed to the crossbar (1) by a fixing plate (702).

5. The prickly fruit hair removal machine according to claim 1, characterized in that, The collecting mechanism (6) includes a support base (603), a filter screen (602) is horizontally arranged at the upper opening of the support base (603), and a side plate (601) is vertically fixed at the upper edge of the support base (603), the side plate (601) surrounding the outer periphery of the filter screen (602).

6. The prickly fruit hair removal machine according to claim 1, characterized in that, The frame also includes an inclined column (3), the two ends of which are fixedly connected between the upright column (5) and the crossbar (1).

7. The prickly fruit hair removal machine according to claim 1, characterized in that, The bottom end of the column (5) is fixedly connected to a horizontal roller (4).

8. The prickly fruit hair removal machine according to claim 1, characterized in that, The prickly fruit hair removal machine also includes a control fixture (2), which is fixed to the machine frame and electrically connected to the motor (1004) and the blower mechanism (7).

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