A collision avoidance device

CN224870662UActive Publication Date: 2026-10-20CHINA SHENHUA ENERGY CO LTD HARWUSU OPEN-PIT COAL MINE
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Patent Information

Application Number
CN202522240487.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-10-20
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

目前,电铲在日常使用中通常直接暴露在外,使用完毕后也缺乏有效的遮挡措施,由于电铲表面坚硬,若在闲置状态下随挖掘机移动时与周围人员发生碰撞,极易对人体造成严重伤害

Benefits of technology

[0015]与现有技术相比,本实用新型的优点在于,通过驱动机构带动两端的夹板朝向彼此运动,从而将放入腔体内的电铲紧紧夹住,夹紧后即可将整个防碰撞装置固定在电铲的外部,当挖掘机带着闲置的电铲移动时,会带着防碰撞装置共同移动,若不小心碰撞到物体或人体,可以通过防护机构的弹性和柔性有效消除冲击强度,显著降低碰撞对物体或人体的伤害,防撞效果好。

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Abstract

The utility model relates to a kind of anti-collision devices, including protection box, the cavity is equipped in the protection box, for accommodating electric shovel;Driving mechanism is set to the bottom of the protection box, the both ends of the driving mechanism are equipped with clamping plate, the driving mechanism is configured as can drive the clamping plate towards each other or away from each other movement, to hold or open the electric shovel;And protection mechanism is set to the outside of the protection box. By driving mechanism, the clamping plate of both ends is moved towards each other, so that the electric shovel in cavity is tightly clamped, after clamping, the whole anti-collision device can be fixed on the outside of electric shovel, when excavator moves with idle electric shovel, it will move with anti-collision device, if accidentally collide with object or human body, impact intensity can be effectively eliminated by the elasticity and flexibility of protection mechanism, significantly reduce the damage of collision to object or human body, and the anti-collision effect is good.
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Description

Technical Field

[0001] This utility model relates to the field of electric shovel technology, and in particular to an anti-collision device. Background Technology

[0002] An electric shovel is a bucket mounted on an excavator and is also called a digging bucket. It is a core piece of mining equipment in open-pit mines. Currently, electric shovels are usually exposed to the elements during daily use, and there is a lack of effective shielding measures after use. Due to the hard surface of the electric shovel, if it collides with people around it while it is not in use and is moving with the excavator, it can easily cause serious injury.

[0003] Therefore, it is necessary to provide an anti-collision device for electric shovels to solve the above-mentioned technical problems. Utility Model Content

[0004] This invention provides an anti-collision device that can reduce the damage caused by the electric shovel colliding with objects or people during its movement, and has a good anti-collision effect.

[0005] This utility model provides an anti-collision device, comprising: A protective box, wherein the protective box has a cavity for accommodating the electric shovel; A drive mechanism is located at the bottom of the protective box. The drive mechanism has clamping plates at both ends. The drive mechanism is configured to move the clamping plates toward or away from each other to clamp or release the electric shovel. The protective mechanism is located on the outside of the protective box.

[0006] In one embodiment, the protective mechanism includes: A crash barrier is installed on the outside of the protective enclosure; and A spring is disposed between the anti-collision plate and the outer wall of the protective box.

[0007] In one embodiment, the outer wall of the anti-collision plate is provided with a sponge pad.

[0008] In one embodiment, the outer wall of the protective box is provided with a damping pad, the damping pad and the spring are respectively corresponding one-to-one, and the spring is fixed to the damping pad.

[0009] In one embodiment, the drive mechanism includes: A dual-axis motor is located at the bottom of the cavity; The screw is connected to the two output ends of the dual-axis motor; A slider is screwed onto the screw rod; The clamping plate is fixed to the slider. When the dual-axis motor drives the screw to rotate, the slider moves along the screw to move the clamping plates toward or away from each other.

[0010] In one embodiment, the inner wall of the protective box is provided with a groove, and the end of the screw away from the dual-axis motor is rotatably disposed in the groove.

[0011] In one embodiment, a guide rod is fixed inside the protective box along the extension direction of the screw, and the slider is slidably connected to the guide rod.

[0012] In one embodiment, the clamps are provided with anti-slip pads on their sides facing each other.

[0013] In one embodiment, the clamps are provided with a stop on one side facing each other, which stops the electric shovel at its top edge when the electric shovel is housed in the protective box.

[0014] In one embodiment, the bottom of the protective box is provided with multiple casters.

[0015] Compared with the prior art, the advantages of this utility model are that the driving mechanism drives the clamps at both ends to move towards each other, thereby tightly clamping the electric shovel placed in the cavity. After clamping, the entire anti-collision device can be fixed to the outside of the electric shovel. When the excavator moves with the idle electric shovel, it will move with the anti-collision device. If it accidentally collides with an object or a person, the elasticity and flexibility of the protective mechanism can effectively eliminate the impact intensity, significantly reducing the damage to the object or person. The anti-collision effect is good. Attached Figure Description

[0016] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the anti-collision device of this utility model; Figure 2 yes Figure 1 A magnified view of a section at point A in the middle; Figure 3 yes Figure 1 A magnified view of a section at point B in the middle; Figure label: 1. Protective box; 2. Cavity; 3. Strip hole; 4. Dual-axis motor; 5. Screw; 6. Slider; 7. Clamping plate; 8. Anti-slip pad; 9. Electric shovel; 10. Anti-collision plate; 11. Spring; 12. Damping pad; 13. Sponge pad; 14. Guide rod; 15. Stop block; 16. Caster wheel. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] It should be noted that, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification is for the purpose of describing particular embodiments only and is not intended to limit this application; the terms "comprising" and "having," and any variations thereof, in the specification and the foregoing drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification or the foregoing drawings are used to distinguish different objects, not to describe a specific order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] An electric shovel is a bucket mounted on an excavator and is also called a digging bucket. It is a core piece of mining equipment in open-pit mines. Currently, electric shovels are usually exposed to the elements during daily use, and there is a lack of effective shielding measures after use. Due to the hard surface of the electric shovel, if it collides with people around it while it is not in use and is moving with the excavator, it can easily cause serious injury.

[0022] like Figures 1 to 3 As shown, this utility model provides an anti-collision device that can be fixed to the outside of the electric shovel 9 of an excavator. When the excavator moves with the idle electric shovel 9, it will move with the anti-collision device. If it accidentally collides with an object or a person, the impact intensity can be effectively eliminated through the protective mechanism of the anti-collision device, significantly reducing the damage to the object or person. The anti-collision effect is good.

[0023] This utility model anti-collision device includes a protective box 1, a drive mechanism, and a protective mechanism. The protective box 1 has a cavity 2 for accommodating the electric shovel 9 of an excavator. The drive mechanism is located at the bottom of the protective box 1, and the protective mechanism is located on the outside of the protective box 1. The drive mechanism has clamping plates 7 at both ends. The drive mechanism is designed to move the clamping plates 7 toward each other or away from each other to clamp or release the electric shovel 9, thereby protecting the outside of the electric shovel 9 and preventing the electric shovel 9 from directly colliding with objects or people and causing injury.

[0024] This utility model uses a drive mechanism to move the clamping plates 7 at both ends toward each other, thereby tightly clamping the electric shovel 9 placed in the cavity 2. After clamping, the entire anti-collision device can be fixed to the outside of the electric shovel 9. When the excavator moves with the idle electric shovel 9, it will move together with the protective box 1. If it accidentally collides with an object or a person, the elasticity and flexibility of the protective mechanism can effectively eliminate the impact intensity, significantly reducing the damage to the object or person. The anti-collision effect is good.

[0025] In one embodiment, the protective mechanism includes a crash barrier 10 and springs 11. The crash barrier 10 is disposed on the outside of the protective box 1, and the springs 11 are disposed between the crash barrier 10 and the outer wall of the protective box 1. In this embodiment, multiple springs 11 are provided between the crash barrier 10 and the protective box 1. The multiple springs 11 are evenly distributed in the height direction of the outer wall of the protective box 1. When any position of the crash barrier 10 is impacted, the impact force can be transmitted to the springs 11 through the crash barrier 10, and then the elastic deformation of the springs 11 absorbs part of the impact energy.

[0026] In this embodiment, the anti-collision plate 10 is U-shaped, mainly to buffer the impact force around the protective box 1.

[0027] In one embodiment, the outer wall of the anti-collision plate 10 is provided with a sponge pad 13. The sponge pad 13 is fixed to the outer wall of the anti-collision plate 10. When the anti-collision device accidentally collides with an object or a person, the outermost sponge pad 13 serves as the first flexible protective layer. It disperses the collision pressure and reduces the reaction force on the contact object through its own deformation, thereby reducing the damage to the collision object or person.

[0028] In one embodiment, the outer wall of the protective box 1 is provided with a damping pad 12, which corresponds one-to-one with the spring 11, and the spring 11 is fixed to the damping pad 12. The impact force can be attenuated by the frictional energy dissipation characteristics of the damping material of the damping pad 12, thus forming an effective buffer.

[0029] When the anti-collision device outside the electric shovel 9 accidentally collides with an object or a person, the anti-collision plate 10, located outside the protective box 1, first absorbs the impact force. After being compressed, the anti-collision plate 10 moves towards the protective box 1 and compresses the spring 11 fixedly installed on its inner wall. The spring 11 absorbs part of the collision energy through elastic deformation. At the same time, the damping pad 12 fixedly installed on the spring 11 contacts the outer wall of the protective box 1, and the frictional energy dissipation characteristics of the damping material of the damping pad 12 further attenuate the impact force, forming an effective buffer. The sponge pad 13 on the outer wall of the anti-collision plate 10, as the first flexible protective layer, disperses the collision pressure and reduces the reaction force on the contacting object or person through its own deformation. Through the triple protection of the flexible buffer of the sponge pad 13, the elastic energy storage of the spring 11, and the energy dissipation of the damping pad 12, the damage to the object or person caused by the collision can be significantly reduced, and the anti-collision effect is good.

[0030] In one embodiment, the driving mechanism includes a dual-axis motor 4, screws 5, and a slider 6. The dual-axis motor 4 is located at the bottom of the cavity 2. The two screws 5 are respectively connected to the two output ends of the dual-axis motor 4. The slider 6 is screwed onto the screws 5, and the clamping plate 7 is fixed to the slider 6. When the dual-axis motor 4 drives the screws 5 to rotate, the slider 6 moves on the screws 5, thereby driving the clamping plates 7 to move toward or away from each other.

[0031] In one embodiment, the dual-axis motor 4 is located at the bottom of the protective box 1. Grooves are provided on the inner walls of both sides of the protective box 1 near the bottom. The end of the screw 5 furthest from the dual-axis motor 4 is rotatably mounted within one of these grooves. In this embodiment, a bearing is installed within the groove, and the end of the screw 5 is mounted on the bearing. The grooves on the inner walls of the protective box 1 provide good support for the screw 5, ensuring its stability during use.

[0032] like Figure 2 As shown, in one embodiment, a guide rod 14 is fixed inside the protective box 1 along the extension direction of the screw 5, and the slider 6 is slidably connected to the guide rod 14. Specifically, a strip-shaped hole 3 is provided above the dual-axis motor 4 inside the protective box 1, the slider 6 is located inside the strip-shaped hole 3, and the guide rod 14 is provided inside the strip-shaped hole 3. The two ends of the guide rod 14 are fixed to the inner walls on both sides of the strip-shaped hole 3, and a sliding sleeve is fitted on the guide rod 14. When the dual-axis motor 4 drives the slider 6 to move, the slider 6 moves along the guide rod 14, which improves the stability of the slider 6 during the movement process. Moreover, the restriction of the slider 6 by the strip-shaped hole 3 can prevent the slider 6 from rotating during the movement.

[0033] In one embodiment, the clamping plates 7 are provided with anti-slip pads 8 on their sides facing each other. The anti-slip pads 8 are made of rubber material. The rubber anti-slip pads 8 can increase the friction between the clamping plates 7 and the electric shovel 9, thereby better fixing the protective box 1 to the outside of the electric shovel 9.

[0034] like Figure 3 As shown, in one embodiment, a stop block 15 is provided on one side of the clamping plates 7 facing each other. When the electric shovel 9 is housed in the protective box 1, the stop block 15 stops the top edge of the electric shovel 9. In this embodiment, the stop block 15 is provided on the top of the clamping plate 7 and is arranged in a right-angled triangle. One right-angled side of the stop block 15 is fixed to the inner wall of the clamping plate 7, and the other right-angled side blocks the top edge of the electric shovel 9. The stop block 15 provided on the inner side of the clamping plate 7 can block the top of the electric shovel 9 and prevent the electric shovel 9 from falling out of the protective box 1 due to vibration or other reasons, thus providing effective protection for the use of the anti-collision device.

[0035] In one embodiment, the bottom of the protective box 1 is provided with a plurality of casters 16, which enable the anti-collision device to move, for example, to the bottom of the electric shovel 9, or to be moved away from the bottom of the electric shovel 9, increasing the flexibility of the anti-collision device.

[0036] The process of using this anti-collision device is as follows.

[0037] When the excavator's electric shovel 9 is idle, the anti-collision device is moved under the shovel 9 using the casters 16. The excavator then controls the movement of the shovel 9, placing it inside the cavity 2 of the protective box 1. The dual-axis motor 4 is then activated, driving the screws 5 at both ends to rotate. These screws 5 cause the two sliders 6 to move towards each other, causing the clamping plates 7 fixed to the sliders 6 to move towards each other, tightly clamping the sides of the shovel 9. Once clamped, the anti-collision device is securely fixed to the outside of the shovel 9. Thus, when the excavator moves with the idle shovel 9, if it accidentally collides with an object or person, the protective box 1 outside the shovel 9 effectively prevents direct contact. Furthermore, the protective mechanism on the outside of the protective box 1 effectively absorbs the impact through elasticity and flexibility, thus reducing impact injuries. This effectively solves the problem of existing electric shovels 9 colliding with people when moving with the excavator after use due to the inconvenience of covering them, causing significant injury.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A collision avoidance device, characterized in that, include: A protective box, wherein the protective box has a cavity for accommodating the electric shovel; A drive mechanism is located at the bottom of the protective box. The drive mechanism has clamping plates at both ends. The drive mechanism is configured to drive the clamping plates to move toward each other or away from each other to clamp or release the electric shovel. as well as The protective mechanism is located on the outside of the protective box.

2. The anti-collision device according to claim 1, characterized in that, The protective mechanism includes: A crash barrier is installed on the outside of the protective enclosure; and A spring is disposed between the anti-collision plate and the outer wall of the protective box.

3. The anti-collision device according to claim 2, characterized in that, The outer wall of the anti-collision plate is equipped with a sponge pad.

4. The anti-collision device according to claim 2, characterized in that, The outer wall of the protective box is provided with damping pads, and each damping pad corresponds to a spring, with the spring fixed to the damping pad.

5. The anti-collision device according to claim 1, characterized in that, The drive mechanism includes: A dual-axis motor is located at the bottom of the cavity; The screw is connected to the two output ends of the dual-axis motor; A slider is screwed onto the screw rod; The clamping plate is fixed to the slider. When the dual-axis motor drives the screw to rotate, the slider moves along the screw to move the clamping plates toward or away from each other.

6. The anti-collision device according to claim 5, characterized in that, The inner wall of the protective box is provided with a groove, and the end of the screw away from the dual-axis motor is rotatably disposed in the groove.

7. The anti-collision device according to claim 5, characterized in that, Inside the protective box, a guide rod is fixed along the extension direction of the screw, and the slider is slidably connected to the guide rod.

8. The anti-collision device according to claim 1, characterized in that, The clamps are provided with anti-slip pads on their sides facing each other.

9. The anti-collision device according to claim 1, characterized in that, The clamps are provided with a stop on one side facing each other, and when the electric shovel is housed in the protective box, the stop stops at the top edge of the electric shovel.

10. The anti-collision device according to claim 1, characterized in that, The bottom of the protective box is equipped with multiple casters.