Buckle type quick-assembly 3D modeling sound absorption body

CN224870861UActive Publication Date: 2026-10-20FOSHAN TIANGE ACOUSTIC & DECO MATERIAL CO LTD +2
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Patent Information

Application Number
CN202522523424.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-10-20
Estimated Expiration
2035-11-27

AI Technical Summary

Technical Problem

[0003]1、安装与更换不便:传统产品多采用打胶或特制五金固定,安装后无法灵活更换饰面,后期改造需拆卸五金或清理胶体,操作繁琐;部分可拆卸产品采用磁吸结构,虽能实现快换,但增加了磁铁采购成本和组装工序,且强磁铁会对机房、影音室等特殊环境的电子设备产生电磁干扰,存在安全隐患

Benefits of technology

[0016]1、本实用新型采用主要由3D造型聚酯纤维件、支架、固定组件构成的快装吸音体结构,卡扣式结构配合凹球面施力设计,实现徒手快速拆装,更换效率较传统打胶安装提升90%以上,较磁吸式产品减少了磁力对准的繁琐步骤,且无磁力衰减风险;成本与安全性突出,摒弃磁铁部件,省去磁铁采购成本和组装工序,一体注塑成型的支架简化生产工艺,产品整体成本降低20%-30%;同时彻底避免了强磁铁对电子设备的电磁干扰,可安全应用于机房、影音室、精密仪器室等特殊场景,适用范围更广。

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Abstract

The utility model discloses a buckle formula quick -wearing 3D modeling sound absorption body, its characterized in that, it includes 3D modeling polyester fibre piece for realizing sound absorption, decoration and harmful substance adsorption function, and 3D modeling polyester fibre piece is by polyester fibre board heat press forming, support, with detachable buckle of 3D modeling polyester fibre piece, and support is equipped with the clamping slot of through both sides, the bottom of clamping slot is equipped with the through slot, and the width and depth of through slot with clamping slot adaptation benefit clamping slot forming demoulding, fixed subassembly, including self -tapping screw and expansion glue particle, for with wall base layer of support fixed. The utility model realizes the quick dismounting of bare hands, and discards the magnet design and reduces the cost and avoids the electromagnetic interference, and integrates multiple functions, and forms the cavity with wall body and promotes the sound absorption effect, and is suitable for a variety of scenes.
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Description

Technical Field

[0001] This utility model relates to the field of sound-absorbing decorative materials, and more specifically to a sound absorber. Background Technology

[0002] Polyester fiber sound absorbers are widely used in the field of building decoration because they combine sound absorption performance and decorative effect. With the increasing demand for environmental protection, products that integrate the function of adsorbing harmful substances have emerged, such as the invention patent with publication number CN111648036A. It achieves glue-free environmental protection, sound absorption and adsorption integration by adding adsorption components such as carbon particles and diatomaceous earth. However, existing technologies still have key pain points.

[0003] 1. Inconvenient installation and replacement: Traditional products are mostly fixed with glue or special hardware. After installation, the surface cannot be flexibly changed. Later modifications require disassembling the hardware or cleaning the glue, which is cumbersome. Some detachable products use magnetic structure, which can achieve quick replacement, but increases the purchase cost of magnets and assembly process. Moreover, strong magnets can cause electromagnetic interference to electronic equipment in special environments such as computer rooms and audio-visual rooms, which poses a safety hazard.

[0004] 2. Unreasonable structural design: Existing brackets are either too heavy or lack a convenient disassembly structure, making it difficult to balance installation strength, lightweight and ease of operation; magnetic structures also have problems such as adsorption displacement and magnetic force attenuation over long-term use.

[0005] Therefore, there is an urgent need to develop a quick-install sound absorber that is flexible in installation, easy to disassemble, cost-controllable, and free from electromagnetic interference, in order to solve the pain points of existing technologies. Summary of the Invention

[0006] The purpose of this utility model is to provide a tool-free, quick-installation 3D-shaped sound absorber that can be easily replaced by hand, shortens the time for styling and modification, is convenient and efficient to operate, reduces product costs, avoids electromagnetic interference hazards, and is suitable for special scenarios such as computer rooms and audio-visual rooms.

[0007] The present invention achieves the above objectives by adopting the following technical solution: a snap-on quick-installation 3D shaped sound absorber, characterized in that it includes a 3D shaped polyester fiber component for realizing sound absorption, decoration and adsorption of harmful substances, wherein the 3D shaped polyester fiber component is formed by hot pressing polyester fiber board.

[0008] The bracket is detachably fastened to the 3D shaped polyester fiber part. The bracket has a slot that runs through both sides. A through groove is opened at the bottom of the slot. The width and depth of the through groove are adapted to the slot to facilitate the molding and demolding of the slot.

[0009] The fastening components, including self-tapping screws and expansion plugs, are used to secure the bracket to the wall substrate.

[0010] As a further explanation of the above solution, the bracket is an integral injection-molded structure made of engineering plastics.

[0011] Furthermore, the corners of the bracket are provided with spherical grooves, and there is no rounded transition between the spherical grooves and the slots.

[0012] Furthermore, the spherical groove has an inwardly concave arc-shaped structure, which is used to pry up the 3D shaped polyester fiber part by hand to achieve quick replacement.

[0013] Furthermore, the 3D shaped polyester fiber parts are provided with multiple sound-absorbing surfaces.

[0014] Furthermore, the bracket is plate-shaped, with its outer edge bent inward to form a side, and the edge of the 3D shaped polyester fiber part is tightly attached to the side; the bracket is provided with multiple stamping grooves and / or hollow holes.

[0015] The beneficial effects that this utility model can achieve by adopting the above-mentioned technical solution are:

[0016] 1. This utility model adopts a quick-installation sound-absorbing body structure mainly composed of 3D-shaped polyester fiber parts, brackets, and fixing components. The snap-on structure combined with the concave spherical force application design enables quick manual assembly and disassembly, improving replacement efficiency by more than 90% compared to traditional glue installation. Compared to magnetic products, it reduces the tedious steps of magnetic alignment and eliminates the risk of magnetic attenuation. It excels in cost and safety, eliminating magnetic components, saving on magnet procurement costs and assembly processes. The one-piece injection-molded bracket simplifies the production process, reducing the overall product cost by 20%-30%. At the same time, it completely avoids electromagnetic interference from strong magnets to electronic equipment, making it safe for use in special scenarios such as computer rooms, audio-visual rooms, and precision instrument rooms, thus broadening its applicability.

[0017] 2. Enhanced structural stability: The through-hole design of the card slot, combined with precise size adaptation, ensures a firm and secure fit after fastening, eliminating the offset issues of magnetic products; the bracket has been optimized through stress analysis, and the one-piece injection molding ensures structural strength; the through groove at the bottom of the card slot facilitates molding and demolding while reducing weight, balancing the requirements of strength and lightweight design. Attached Figure Description

[0018] Figure 1 This is an exploded structural diagram of the present invention.

[0019] Figure 2 This is a schematic diagram of the structure of this utility model.

[0020] Figure 3 for Figure 2 Side view.

[0021] Figure 4 for Figure 2 Rear view.

[0022] Explanation of reference numerals in the attached drawings: 1. 3D shaped polyester fiber part; 1-1. Sound-absorbing plane; 2. Bracket; 2-1. Side; 2-2. Hole; 2-3. Slot; 2-4. Through slot; 3. Fixing component; 3-1. Self-tapping screw; 3-2. Expanding rubber granules. Detailed Implementation

[0023] In the description of this utility model, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature, and in this description of the utility model, "at least" means one or more, unless otherwise explicitly specified.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] In this utility model, unless otherwise specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "below," and "over" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Above," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0027] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings, making the technical solution and beneficial effects of this utility model clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0028] like Figures 1-4 As shown, this utility model is a snap-on quick-installation 3D shaped sound absorber, which consists of three parts: a 3D shaped polyester fiber component 1, a bracket 2, and a fixing component 3. The bracket 2 is detachably snapped onto the 3D shaped polyester fiber component 1, and the fixing component 3 is used to fix the bracket to the wall base.

[0029] The 3D shaped polyester fiber component 1 serves as the core functional part, combining sound absorption, decoration, and harmful substance adsorption functions. It is formed by hot pressing polyester fiberboard, and the 3D three-dimensional shape can be customized (such as honeycomb, wave, geometric protrusion). In this embodiment, the 3D shaped polyester fiber component 1 is provided with multiple sound-absorbing planes 1-1, and the surface color supports a variety of choices and color matching. After being attached to the wall, it forms a natural cavity with a thickness of 5-80mm, eliminating the need for additional framing, reducing sound vibration transmission, enhancing the sound absorption and noise reduction effect, and especially improving the low-frequency sound absorption performance. The adsorbed components fully contact the air through the pores between the fibers, and the formaldehyde adsorption efficiency reaches more than 85%. Raw material composition (by weight): 10-20 parts low-melting-point polyester staple fiber (melting point 160℃-200℃), 10-60 parts conventional polyester staple fiber (melting point 250℃-270℃), 1-3 parts carbon particles (bamboo charcoal or activated carbon, particle size 150-190 mesh), 0.5-2.5 parts diatomaceous earth, 0.2-2 parts graphene, 0.8-3.5 parts biochar, and 5-10 parts enhanced adsorption components (equal parts of slag wool, sponge, rock wool, maifanite, bentonite, zeolite, kaolin, and chitosan).

[0030] The bracket 2 serves as a load-bearing and snap-fit ​​positioning component, precisely fitting the absorbent 3D-shaped polyester fiber part. Overall structure: The bracket is plate-shaped with a hexagonal structure. The outer edge of the bracket bends inward to form side 2-1, and the edge of the 3D-shaped polyester fiber part fits tightly against side 2-1. The bracket has multiple perforated holes 2-2. Alternatively, it can be designed as a stamped groove to enhance mechanical properties. The bracket 2 and the 3D-shaped polyester fiber part 1 are dimensionally matched and integrally injection molded using engineering plastics such as ABS, PP, or PE, resulting in efficient production and strong structural stability. The bracket 2 has through-slots 2-3 on both sides. The width of the slots precisely matches the snap-fit ​​end dimensions (14~16mm) of the 3D-shaped polyester fiber part, ensuring a tight and secure fit. A through-slot 2-4 is opened at the bottom of the slot 2-3, with its width and depth corresponding to the slot, facilitating the molding and demolding of the slots during injection molding and effectively reducing the overall weight of the bracket. The bracket 2 has concave arc-shaped spherical grooves 2-4 at each of its six corners. There is no rounded transition between the spherical grooves 2-4 and the slots 2-3, forming a clear force application groove that fits the finger's force application habits and makes it easy to quickly separate the polyester fiber part from the bracket by hand.

[0031] The fixing component 3 includes self-tapping screws 3-1 and expansion granules 3-2. Each bracket is equipped with 6 self-tapping screws and 6 expansion granules, which are suitable for different types of wall bases such as concrete and gypsum board, ensuring that the bracket fits flat against the wall without loosening after installation.

[0032] Installation steps:

[0033] (1) Mark 6 evenly distributed mounting holes (corresponding to screw holes on the bracket) at the predetermined position on the wall base.

[0034] (2) Use an impact drill to drill an installation hole at the marked hole position that is compatible with the expansion granules, and embed the expansion granules into the hole and fit them tightly against the hole wall.

[0035] (3) Align the plastic fixing bracket with the hole and tighten it with the self-tapping screws in sequence to make the bracket firmly fixed to the wall base without shaking;

[0036] (4) Align the snap-fit ​​end of the 3D shaped polyester fiber part with the through slot of the bracket, and push it in parallel along the direction of the slot until it is snapped in place to complete the installation; at this time, the polyester fiber part and the wall form a natural cavity, and no additional keel is required.

[0037] Replacement steps:

[0038] The user inserts their finger into the spherical groove at any corner of the plastic mounting bracket and applies a pulling force away from the wall. The force fulcrum of the spherical groove is used to disengage the polyester fiber part from the slot. After removing the old part, the new 3D shaped polyester fiber part is aligned with the slot and pushed in to fasten. The entire process requires no tools and takes no more than 30 seconds.

[0039] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present utility model, and these all fall within the protection scope of the present utility model.

Claims

1. A snap-on quick-installation 3D-shaped sound absorber, characterized in that, It includes a 3D shaped polyester fiber component, a bracket, and a fixing component. The 3D shaped polyester fiber component is formed by hot pressing polyester fiber board. The bracket is detachably fastened to the 3D shaped polyester fiber component. The bracket has a slot that runs through both sides. A through groove is opened at the bottom of the slot. The width and depth of the through groove are adapted to the slot. The fixing component is set on the bracket and is used to fix the bracket to the wall base.

2. The snap-on quick-installation 3D-shaped sound absorber according to claim 1, characterized in that, The fixing components include self-tapping screws and expansion joints for securing the bracket to the wall substrate.

3. The snap-on quick-installation 3D-shaped sound absorber according to claim 1, characterized in that, The support structure is a one-piece injection molded structure.

4. The snap-on quick-installation 3D-shaped sound absorber according to claim 1, characterized in that, The bracket has spherical grooves at all corners, and there is no rounded transition between the spherical grooves and the slot.

5. A snap-fit ​​quick-installation 3D-shaped sound absorber according to claim 4, characterized in that, The spherical groove has an inwardly concave arc-shaped structure, which is used to pry up the 3D shaped polyester fiber parts by hand to achieve quick replacement.

6. A snap-on quick-installation 3D-shaped sound absorber according to claim 1, characterized in that, The 3D shaped polyester fiber part has multiple sound-absorbing surfaces.

7. A snap-on quick-installation 3D-shaped sound absorber according to claim 1, characterized in that, The bracket is plate-shaped, with its outer edge bent inward to form a side, and the edge of the 3D shaped polyester fiber part is tightly attached to the side.

8. A snap-on quick-installation 3D-shaped sound absorber according to claim 1, characterized in that, The bracket is provided with multiple stamping grooves and / or hollow holes.

Citation Information

Patent Citations

  • Polyester fiber acoustic absorption body capable of adsorbing hazardous substances and preparation method thereof

    CN111648036A