Self-made rotary digging green noise reduction tool
Patent Information
- Application Number
- CN202521989429.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0003]旋挖机钻斗取土时,土块粘结在钻斗内无法自由落下,需抖动钻头土体才会掉落,所以旋挖机施工时的噪音,主要是来自钻斗出渣时正反转抖钻头时的撞击声,而噪音较大会影响施工环境,故而提出一种自制旋挖绿色降噪工具来解决上述问题
[0013]该自制旋挖绿色降噪工具,通过设置立杆以及多个倒刺,可以使得旋挖机钻斗内部的泥土快速掉落,极大地减小旋挖机钻斗泥土排出的噪音,而通过支撑筒、固定箱、盖板以及固定机构可以对立杆进行安装以及固定,便于对底板以及立杆进行快速的安装和拆卸,便于对降噪工具进行拆装,从而便于对降噪工具进行运输,提高了降噪工具的便携性。
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Figure CN224871208U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rotary drilling rig technology, and in particular to a self-made green noise reduction tool for rotary drilling rigs. Background Technology
[0002] Rotary drilling rigs are construction machines suitable for hole-forming operations in building foundation engineering. They are mainly suitable for construction in soil layers such as sand, cohesive soil, and silty soil, and are widely used in various foundation constructions such as cast-in-place piles, continuous walls, and foundation reinforcement.
[0003] When a rotary drilling rig is excavating soil, soil clods stick to the inside of the drill bit and cannot fall freely. The drill bit needs to be shaken to dislodge the soil. Therefore, the noise during rotary drilling rig construction mainly comes from the impact sound of the drill bit being shaken in both directions when the drill bit is expelling slag. The noise is relatively loud and will affect the construction environment. Therefore, a self-made green noise reduction tool for rotary drilling rigs is proposed to solve the above problems. Utility Model Content
[0004] (a) Purpose of the utility model
[0005] To address the technical problems existing in the background art, this utility model proposes a self-made rotary drilling green noise reduction tool. By setting up a vertical pole and multiple barbs, the noise of soil discharged from the rotary drilling rig bucket is reduced. The base plate and vertical pole can be quickly installed and disassembled through the support cylinder, fixing box, cover plate and fixing mechanism. It has the advantages of reducing noise and improving the portability of the noise reduction tool.
[0006] (II) Technical Solution
[0007] This utility model provides a homemade rotary drilling green noise reduction tool, including a base plate, a support cylinder mounted on the top of the base plate, a vertical rod movably connected inside the support cylinder, a guide mechanism provided on the outside of the vertical rod, a fixing box mounted on the top of the base plate, the fixing box being connected to the outside of the support cylinder, a cover plate hinged to the top of the fixing box, a fixing mechanism provided inside the fixing box, the fixing mechanism being connected to the vertical rod for fixing the vertical rod, multiple evenly distributed barbs mounted on the top of the vertical rod, and multiple support inclined plates mounted on the outside of the support cylinder.
[0008] Preferably, the fixing mechanism includes a threaded rod, a fixing block, a fixing groove, a threaded hole, a limiting component, and a driving component. The threaded rod is rotatably connected to the right side wall of the inner cavity of the fixing box. The fixing block is located inside the fixing box and extends into the interior of the support cylinder. The fixing groove is opened on the outside of the upright. The fixing block is slidably connected to the inside of the fixing groove. The threaded hole is opened on the right side of the fixing block and extends to its left side. The threaded rod is threadedly connected to the inside of the threaded hole. The driving component is located inside the fixing box and is connected to the threaded rod to drive the threaded rod to rotate. The limiting component is located on the outside of the fixing block.
[0009] Preferably, the drive assembly includes a fixed plate, a rotating shaft, a driving bevel gear, a driven bevel gear, and a handwheel. The fixed plate is installed on the right side wall of the inner cavity of the fixed box. The rotating shaft is rotatably connected to the top of the fixed plate via a bearing and extends to its bottom. The driving bevel gear is installed at the bottom end of the rotating shaft. The driven bevel gear is installed on the outside of the threaded rod. The driving bevel gear and the driven bevel gear mesh. The handwheel is installed at the top end of the rotating shaft and is located inside the fixed box.
[0010] Preferably, the limiting component includes two limiting grooves and two limiting blocks. The two limiting grooves are respectively opened on the front and rear side walls of the inner cavity of the fixed box, and the two limiting blocks are respectively installed on the front and back of the fixed block. The two limiting blocks are slidably connected to the inside of the two limiting grooves.
[0011] Preferably, the guiding mechanism includes a guide groove and a guide block. The guide groove is opened on the inner side of the support cylinder, the guide block is installed on the outer side of the upright, the top of the guide groove is connected to the outside, and the guide block is slidably connected to the inside of the guide groove.
[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0013] This homemade rotary drilling rig noise reduction tool, with its uprights and multiple barbs, allows the soil inside the drill bucket to fall off quickly, greatly reducing the noise from the soil discharge. The uprights can be installed and fixed using a support cylinder, a fixing box, a cover plate, and a fixing mechanism, facilitating quick installation and disassembly of the base plate and uprights. This makes it easy to assemble and disassemble the noise reduction tool, thus improving its portability and making it easier to transport. Attached Figure Description
[0014] Figure 1 This is a structural schematic diagram of a self-made rotary drilling green noise reduction tool proposed in this utility model.
[0015] Figure 2This is an exploded view of the support cylinder, upright, and guide mechanism in a self-made rotary drilling green noise reduction tool proposed in this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the support cylinder, upright, guide mechanism, fixing box, and cover plate in a self-made rotary drilling green noise reduction tool proposed in this utility model.
[0017] Figure 4 This is a cross-sectional view of the support cylinder, fixing box, cover plate, and fixing machine in a self-made rotary drilling green noise reduction tool proposed in this utility model.
[0018] Figure 5 This is a cross-sectional view of the fixing box and fixing mechanism in a self-made rotary drilling green noise reduction tool proposed in this utility model.
[0019] Reference numerals: 1. Base plate; 2. Support cylinder; 3. Upright pole; 4. Guide mechanism; 41. Guide groove; 42. Guide block; 5. Fixing box; 6. Cover plate; 7. Fixing mechanism; 71. Threaded rod; 72. Fixing block; 73. Fixing groove; 74. Threaded hole; 75. Limiting assembly; 76. Drive assembly; 761. Fixing plate; 762. Rotating shaft; 763. Driving bevel gear; 764. Driven bevel gear; 765. Handwheel; 8. Barb; 9. Supporting inclined plate. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] like Figure 1-5 As shown, this utility model proposes a self-made rotary drilling green noise reduction tool, including a base plate 1, a support cylinder 2 installed on the top of the base plate 1, a vertical rod 3 movably connected inside the support cylinder 2, a guide mechanism 4 provided on the outside of the vertical rod 3, a fixing box 5 installed on the top of the base plate 1, the fixing box 5 being connected to the outside of the support cylinder 2, a cover plate 6 being hinged to the top of the fixing box 5, a fixing mechanism 7 being provided inside the fixing box 5, the fixing mechanism 7 being connected to the vertical rod 3 for fixing the vertical rod 3, a plurality of evenly distributed barbs 8 being installed on the top of the vertical rod 3, and a plurality of support inclined plates 9 being installed on the outside of the support cylinder 2.
[0024] In this invention, multiple support inclined plates 9 can support the support cylinder 2, ensuring the stability of the support cylinder 2 installation. The support cylinder 2, fixing box 5, cover plate 6 and fixing mechanism 7 can install and fix the upright 3. Multiple barbs 8 can push the soil inside the rotary drilling rig bucket, causing the soil inside the rotary drilling rig bucket to fall off. When the rotary drilling rig bucket is discharging slag, the noise reduction tool is placed next to the rotary drilling rig. After the drill bucket drills out the soil, the drill bucket is inserted into the outside of the upright 3 and multiple barbs 8, so that the multiple barbs 8 can push and cut the soil inside the drill bucket, causing the soil inside the drill bucket to fall off. There is no need to shake and rotate the drill bucket, which greatly reduces the noise of the rotary drilling rig when discharging slag.
[0025] The fixing box 5 and the cover plate 6 can shield and protect the fixing mechanism 7, preventing soil from falling and affecting the fixing mechanism 7. The fixing mechanism 7 can quickly install and remove the pole 3 and multiple barbs 8, making it convenient to transport the noise reduction tool separately and improving the portability of the noise reduction tool.
[0026] In Embodiment 1, the fixing mechanism 7 includes a threaded rod 71, a fixing block 72, a fixing groove 73, a threaded hole 74, a limiting component 75, and a driving component 76. The threaded rod 71 is rotatably connected to the right side wall of the inner cavity of the fixing box 5. The fixing block 72 is located inside the fixing box 5 and extends into the interior of the support cylinder 2. The fixing groove 73 is opened on the outside of the upright 3, and the fixing block 72 is slidably connected to the inside of the fixing groove 73. The threaded hole 74 is opened on the right side of the fixing block 72 and extends to its left side. The threaded rod 71 is threadedly connected to the inside of the threaded hole 74. The driving component 76 is disposed inside the fixing box 5 and is connected to the threaded rod 71 to drive the threaded rod 71 to rotate. The limiting component 75 is disposed on the outside of the fixing block 72.
[0027] When disassembling the upright 3 and the multiple barbs 8, the cover plate 6 is opened, and the threaded rod 71 is rotated by the drive component 76. Under the action of the limiting component 75, the fixing block 72 will not rotate. At this time, under the action of the threaded thrust of the threaded hole 74, the threaded rod 71 will drive the fixing block 72 to move to the right. When the fixing block 72 is disengaged from the fixing groove 73, the upright 3 and the multiple barbs 8 can be taken out from the inside of the support cylinder 2, so that the base plate 1 and the upright 3 can be disassembled, which facilitates the transportation of the noise reduction tool and improves the portability of the noise reduction tool.
[0028] When installing the upright 3 and multiple barbs 8, the upright 3 is slidably connected to the inside of the support cylinder 2 through the guide mechanism 4. Then, the cover plate 6 is opened, and the threaded rod 71 is rotated in the opposite direction through the drive component 76. At this time, the threaded rod 71 will drive the fixing block 72 to move to the right. When the fixing block 72 is slidably connected to the inside of the fixing groove 73, the upright 3 can be fixed through the fixing groove 73 and the fixing block 72 to ensure the stability of the upright 3 installed inside the support cylinder 2.
[0029] In embodiment 2, the drive assembly 76 includes a fixed plate 761, a rotating shaft 762, a driving bevel gear 763, a driven bevel gear 764, and a handwheel 765. The fixed plate 761 is installed on the right side wall of the inner cavity of the fixed box 5. The rotating shaft 762 is rotatably connected to the top of the fixed plate 761 through a bearing and extends to its bottom. The driving bevel gear 763 is installed at the bottom end of the rotating shaft 762. The driven bevel gear 764 is installed on the outside of the threaded rod 71. The driving bevel gear 763 and the driven bevel gear 764 mesh with each other. The handwheel 765 is installed at the top of the rotating shaft 762 and is located inside the fixed box 5.
[0030] When the handwheel 765 is turned, the handwheel 765 will drive the rotating shaft 762 to rotate, the rotating shaft 762 will drive the driving bevel gear 763 to rotate, the driving bevel gear 763 will drive the driven bevel gear 764 meshing with it to rotate, and the driven bevel gear 764 will drive the threaded rod 71 to rotate. The rotating shaft 762 can be installed and supported by the fixing plate 761 and the bearing to ensure the stability of the rotation of the rotating shaft 762.
[0031] In embodiment 3, the limiting component 75 includes two limiting grooves and two limiting blocks. The two limiting grooves are respectively opened on the front and rear side walls of the inner cavity of the fixed box 5, and the two limiting blocks are respectively installed on the front and back of the fixed block 72. The two limiting blocks are slidably connected to the inside of the two limiting grooves.
[0032] The two limiting grooves and two limiting blocks can limit and guide the fixed block 72, ensuring the stability of the fixed block 72's movement. This allows the fixed block 72 to slide stably inside the fixed groove 73. At the same time, the fixed block 72 can also be limited to prevent it from rotating. Thus, the fixed block 72 can be moved by the threaded rod 71 and the threaded hole 74.
[0033] In embodiment four, the guiding mechanism 4 includes two guide grooves 41 and two guide blocks 42. The two guide grooves 41 are both opened on the inner side of the support cylinder 2 and are symmetrically distributed. The two guide blocks 42 are both installed on the outer side of the upright 3. The top of the two guide grooves 41 are connected to the outside. The two guide blocks 42 are slidably connected to the inside of the two guide grooves 41 respectively.
[0034] The upright 3 can be guided by two guide grooves 41 and two guide blocks 42 to ensure the stability of the upright 3 when it is slidably connected to the inside of the support cylinder 2, so that the fixed block 72 and the fixed groove 73 are aligned.
[0035] In embodiment five, the fixing box 5 and the cover plate 6 can protect the fixing mechanism 7, preventing soil from falling onto the fixing mechanism 7 and affecting it. At the same time, magnetic components are installed on the top front of the fixing box 5 and the bottom front of the cover plate 6. The magnetic components can be magnets, which can be used to connect the fixing box 5 and the cover plate 6.
[0036] Working principle:
[0037] This homemade rotary drilling rig noise reduction tool works by first placing the base plate 1 next to the rotary drilling rig, then sliding the upright 3 to the inside of the support cylinder 2 via the guide mechanism 4. Next, open the cover plate 6 and turn the handwheel 765. This causes the threaded rod 71 to rotate, and under the force of the threaded rod, the threaded rod 71 moves the fixing block 72 to the left. When the fixing block 72 is slidably connected to the fixing groove 73, the upright 3 is fixed by the fixing groove 73 and the fixing block 72. Then, close the cover plate 6. After the drill bit drills out the soil, insert the drill bit into the outside of the upright 3 and multiple barbs 8. The barbs 8 then push and cut the soil inside the drill bit, causing the soil to fall out without needing to shake or rotate the drill bit, thus greatly reducing the noise during the rotary drilling rig's mud discharge process.
[0038] When it is necessary to disassemble the upright 3 and the multiple barbs 8, clean the dirt off the top of the base plate 1, then open the cover plate 6 and turn the handwheel 765 in the opposite direction so that the threaded rod 71 will drive the fixing block 72 to move to the right. When the fixing block 72 is disengaged from the fixing groove 73, the upright 3 can be taken out from the support cylinder 2, thereby separating the base plate 1 from the upright 3, which facilitates the transportation of the noise reduction tool and improves the convenience of the noise reduction tool.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A self-made rotary drilling green noise reduction tool, comprising a base plate (1), characterized in that, A support cylinder (2) is installed on the top of the base plate (1). A vertical rod (3) is movably connected inside the support cylinder (2). A guide mechanism (4) is provided on the outside of the vertical rod (3). A fixing box (5) is installed on the top of the base plate (1). The fixing box (5) is connected to the outside of the support cylinder (2). A cover plate (6) is hinged to the top of the fixing box (5). A fixing mechanism (7) is provided inside the fixing box (5). The fixing mechanism (7) is connected to the vertical rod (3) and is used to fix the vertical rod (3). Multiple evenly distributed barbs (8) are installed on the top of the vertical rod (3). Multiple support inclined plates (9) are installed on the outside of the support cylinder (2).
2. The self-made rotary drilling green noise reduction tool according to claim 1, characterized in that, The fixing mechanism (7) includes a threaded rod (71), a fixing block (72), a fixing groove (73), a threaded hole (74), a limiting component (75), and a driving component (76). The threaded rod (71) is rotatably connected to the right side wall of the inner cavity of the fixing box (5). The fixing block (72) is located inside the fixing box (5) and extends to the inside of the support cylinder (2). The fixing groove (73) is opened on the outside of the upright (3). The fixing block (72) is slidably connected to the inside of the fixing groove (73). The threaded hole (74) is opened on the right side of the fixing block (72) and extends to its left side. The threaded rod (71) is threadedly connected to the inside of the threaded hole (74). The driving component (76) is located inside the fixing box (5). The driving component (76) is connected to the threaded rod (71) and is used to drive the threaded rod (71) to rotate. The limiting component (75) is located on the outside of the fixing block (72).
3. The self-made rotary drilling green noise reduction tool according to claim 2, characterized in that, The drive assembly (76) includes a fixed plate (761), a rotating shaft (762), a driving bevel gear (763), a driven bevel gear (764), and a handwheel (765). The fixed plate (761) is installed on the right side wall of the inner cavity of the fixed box (5). The rotating shaft (762) is rotatably connected to the top of the fixed plate (761) through a bearing and extends to its bottom. The driving bevel gear (763) is installed at the bottom end of the rotating shaft (762). The driven bevel gear (764) is installed on the outside of the threaded rod (71). The driving bevel gear (763) meshes with the driven bevel gear (764). The handwheel (765) is installed at the top of the rotating shaft (762) and is located inside the fixed box (5).
4. The self-made rotary drilling green noise reduction tool according to claim 2, characterized in that, The limiting component (75) includes two limiting grooves and two limiting blocks. The two limiting grooves are respectively opened on the front and rear side walls of the inner cavity of the fixed box (5). The two limiting blocks are respectively installed on the front and back of the fixed block (72). The two limiting blocks are respectively slidably connected to the inside of the two limiting grooves.
5. The self-made rotary drilling green noise reduction tool according to claim 1, characterized in that, The guiding mechanism (4) includes a guide groove (41) and a guide block (42). The guide groove (41) is opened on the inner side of the support cylinder (2), and the guide block (42) is installed on the outer side of the upright (3). The top of the guide groove (41) is connected to the outside. The guide block (42) is slidably connected to the inside of the guide groove (41).