A valve seal replacement assembly
Patent Information
- Application Number
- CN202521706407.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-08-12
AI Technical Summary
[0006]本实用新型的目的在于,提供一种阀门密封件更换组件,能够解决现有的蝶阀存在不便于对密封圈进行更换的问题,传统的阀门密封件更换方式往往需要解体阀门的多个部件,过程复杂且费时费力,导致存在对阀门密封件更换效率降低的问题
1.本申请通过设置有密封机构,此过程通过在阀体的内壁上安装有两个密封垫,使得阀盘和阀体之间的接触部分得到密封,使阀体具有高效的密封性,通过密封槽、穿孔、稳定孔、安装槽、卡环和锁紧螺栓的配合,能够对放入密封槽内部的密封垫进行稳定的安装和固定,能够便于对密封圈进行快速的更换,提高了对密封件更换的效率。
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Figure CN224871905U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of valve sealing technology, and in particular to a valve sealing replacement assembly. Background Technology
[0002] Valves are an important component of fluid control systems, used to regulate, control, or shut off fluids in pipelines. Butterfly valves, as common fluid control valves, are widely used in water supply, gas supply, petroleum, chemical and other fields. Butterfly valves have a simple structure, are lightweight, and open and close quickly, making them suitable for controlling a variety of fluids. However, with prolonged use, the internal seals of butterfly valves (sealing rings, gaskets, etc.) are prone to failure due to wear, aging or corrosion, leading to valve leakage and affecting the normal use of the valve and the sealing performance of the fluid system.
[0003] Existing butterfly valves require frequent opening and closing of the valve plate. During this process, the valve plate is in frequent contact with the sealing element, which can easily cause wear on the sealing element, reducing its sealing performance and resulting in poor sealing. The existing patent (publication number: CN211951469U) describes a butterfly valve with good sealing stability. This utility model effectively makes the sealing ring resistant to high and low temperatures, corrosion, and stability through a high-temperature resistant layer, a corrosion-resistant layer, a low-temperature resistant layer, a reinforcing layer, and an aging-resistant layer. It increases the adhesion between the elastic ring and the sealing ring, thereby improving the sealing performance. The use of two valve plates further improves the sealing performance of the butterfly valve, enhances its sealing performance and stability, and extends the service life of the butterfly valve sealing components.
[0004] To address the aforementioned issues, existing patents offer solutions, but these solutions present the problem of inconvenience in replacing the sealing rings. Traditional methods for replacing valve seals often require disassembling multiple valve components, a complex and time-consuming process that reduces the efficiency of valve seal replacement.
[0005] To address this, a valve seal replacement assembly is proposed. Utility Model Content
[0006] The purpose of this utility model is to provide a valve seal replacement component that can solve the problem that it is inconvenient to replace the sealing ring of existing butterfly valves. Traditional valve seal replacement methods often require disassembling multiple parts of the valve, which is a complicated, time-consuming and labor-intensive process, resulting in a decrease in the efficiency of valve seal replacement.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a valve seal replacement assembly, comprising a valve body, a valve disc disposed in the middle of the valve body, a valve stem disposed in the middle of the valve body, the valve stem being fixedly connected to the valve disc, connecting pipes disposed on both sides of the valve body, a sealing mechanism for easy replacement disposed on the inner wall of the valve body, an anti-detachment connection mechanism disposed between the valve body and the connecting pipe, and a sealing assembly disposed on the side wall of the valve disc; The sealing mechanism includes two sealing grooves formed on the inner wall of the valve body, and a sealing gasket is provided inside the sealing groove. The sealing gasket is arc-shaped. Multiple through holes are formed on the side wall of the valve body. Multiple stabilizing holes corresponding to the through holes are formed in the middle of the sealing gasket. Mounting grooves are provided on both side walls of the valve body. A retaining ring is provided inside the mounting groove. Multiple locking bolts are provided in the middle of the retaining ring. The locking bolts have observation through holes and stabilizing holes.
[0008] Preferably, the anti-detachment connection mechanism includes connecting flanges fixedly connected to the two side walls of the valve body, mounting flanges provided on the two side walls of the connecting pipe, the connecting flanges being adapted to the mounting flanges, connecting blocks fixedly connected to the side walls of both the valve body and the connecting pipe, mounting sleeves provided in the middle bearing of the connecting blocks, hexagonal grooves provided in the middle of the mounting sleeves, hexagonal rods provided in the middle of the three mounting sleeves, and limit components provided at both ends of the hexagonal rods.
[0009] Preferably, the limiting component includes limiting blocks sleeved on both ends of the hexagonal rod, and a locking screw is threadedly connected to the middle of the limiting block, with the sidewall of the locking screw contacting the hexagonal rod.
[0010] Preferably, the sealing assembly includes two slots formed on both sides of the valve disc, a plurality of mounting holes formed in the middle of the slots, a gasket provided inside the slots, the gasket being arc-shaped, and a positioning bolt provided in the middle of the mounting holes, the two ends of the positioning bolt contacting the gasket.
[0011] Preferably, the sidewall of the gasket is provided with a plurality of insert rings, the insert rings being movably connected to the mounting holes, and one end of the insert ring being located in the middle of the mounting hole.
[0012] Preferably, a limiting groove is provided on the side wall of the mounting groove, a limiting piece that engages with the limiting groove is fixedly connected to the side wall of the retaining ring, a plug is fixedly connected to the side wall of the limiting piece, and slots are provided on both sides of the sealing gasket, the slots being compatible with the plugs.
[0013] Preferably, both the connecting flange and the mounting flange have annular grooves on their side walls, and a gasket is provided inside the annular groove.
[0014] Preferably, both ends of the hexagonal rod are provided with locking grooves, and the sidewall of the locking screw contacts the locking groove.
[0015] Compared with the prior art, the beneficial effects of this utility model are: 1. This application incorporates a sealing mechanism. This process involves installing two sealing gaskets on the inner wall of the valve body, which seals the contact area between the valve disc and the valve body, giving the valve body high-efficiency sealing performance. Through the cooperation of the sealing groove, perforation, stabilizing hole, mounting groove, retaining ring, and locking bolt, the sealing gasket placed inside the sealing groove can be stably installed and fixed, facilitating quick replacement of the sealing ring and improving the efficiency of sealing component replacement.
[0016] 2. This application incorporates an anti-detachment connection mechanism, which enables a limiting connection between the valve body and the two connecting pipes. This mechanism provides limiting support for the valve body after it has been disassembled from the connecting pipes, preventing separation of the valve body from the connecting pipes and improving the installation efficiency of the valve body and connecting pipes after disassembly and gasket replacement. Attached Figure Description
[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0018] Figure 1 This is an overall structural view of the present invention; Figure 2 This is a three-dimensional cross-sectional view of the present invention; Figure 3 This is a schematic diagram of the sealing mechanism in this utility model; Figure 4 This is a schematic diagram of the sealing assembly in this utility model; Figure 5 This is a schematic diagram of the anti-detachment connection mechanism in this utility model.
[0019] Explanation of reference numerals in the attached figures: 1. Valve body; 2. Valve disc; 3. Valve stem; 4. Connecting pipe; 5. Sealing mechanism; 6. Anti-detachment connection mechanism; 7. Sealing assembly; 51. Sealing groove; 52. Sealing gasket; 53. Perforation; 54. Stabilizing hole; 55. Mounting groove; 56. Snap ring; 57. Locking bolt; 61. Connecting flange; 62. Mounting flange; 63. Connecting block; 64. Mounting sleeve; 65. Hexagonal groove; 66. Hexagonal rod; 67. Limiting assembly; 671. Limiting block; 672. Locking screw; 71. Snap groove; 72. Mounting hole; 73. Gasket; 74. Positioning bolt; 8. Insert ring; 9. Limiting groove; 10. Limiting piece; 11. Plug; 12. Slot; 13. Ring groove; 14. Washer ring; 15. Locking groove. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1 to 5 This utility model provides a technical solution: A valve seal replacement assembly includes a valve body 1, a valve disc 2 disposed in the middle of the valve body 1, a valve stem 3 disposed in the middle of the valve body 1, the valve stem 3 being fixedly connected to the valve disc 2, connecting pipes 4 disposed on both sides of the valve body 1, a sealing mechanism 5 for easy replacement disposed on the inner wall of the valve body 1, an anti-detachment connection mechanism 6 disposed between the valve body 1 and the connecting pipes 4, and a sealing assembly 7 disposed on the side wall of the valve disc 2. The sealing mechanism 5 includes two sealing grooves 51 formed on the inner wall of the valve body 1. A sealing gasket 52 is provided inside the sealing groove 51. The sealing gasket 52 is arc-shaped. Multiple through holes 53 are formed on the side wall of the valve body 1. Multiple stabilizing holes 54 corresponding to the through holes 53 are formed in the middle of the sealing gasket 52. Mounting grooves 55 are provided on both side walls of the valve body 1. A retaining ring 56 is provided inside the mounting groove 55. Multiple locking bolts 57 are provided in the middle of the retaining ring 56. The locking bolts 57 can be used to observe the through holes 53 and stabilizing holes 54.
[0022] Specifically, such as Figure 1 As shown, the sealing assembly 4 includes two slots 71 on both sides of the valve disc 2. Multiple mounting holes 72 are provided in the middle of the slots 71. A gasket 73 is provided inside the slots 71. The gasket 73 is arc-shaped. A positioning bolt 74 is provided in the middle of the mounting hole 72. Both ends of the positioning bolt 74 are in contact with the gasket 73.
[0023] Specifically, such as Figure 4As shown, a plurality of insert rings 8 are provided on the side wall of the gasket 73. The insert rings 8 are movably connected to the mounting holes 72, and one end of the insert ring 8 is located in the middle of the mounting holes 72.
[0024] Specifically, such as Figure 3 As shown, a limiting groove 9 is provided on the side wall of the mounting groove 55, a limiting piece 10 that engages with the limiting groove 9 is fixedly connected to the side wall of the retaining ring 56, a plug 11 is fixedly connected to the side wall of the limiting piece 10, and slots 12 are provided on both sides of the sealing gasket 52, the slots 12 being compatible with the plug 11.
[0025] Specifically, such as Figure 3 As shown, both the connecting flange 61 and the mounting flange 62 have annular grooves 13 on their side walls, and a gasket 14 is provided inside the annular groove 13.
[0026] In use, the valve body 1 has two sealing grooves 51 on its inner wall. An arc-shaped sealing gasket 52 is installed in each sealing groove 51 to ensure a tight seal between the valve body 1 and the valve disc 2. A through hole 53 on the side wall of the valve body 1 corresponds to a stabilizing hole 54 in the center of the sealing gasket 52. A locking bolt 57 passes through the through hole 53 and the stabilizing hole 54 to securely fix the sealing gasket 52 in the sealing groove 51. Furthermore, retaining rings 56 are provided in the mounting grooves 55 on both sides of the valve body 1. The retaining rings 56 engage with the limiting grooves 9 via limiting plates 10. Simultaneously, the locking bolt 57 in the center of the retaining ring 56 further enhances the stability of the sealing gasket 52, making the replacement of the sealing gasket 52 simple and quick. Simply loosen the locking bolt 57 to easily remove and replace the sealing gasket 52. An arc-shaped gasket 73 is provided in the groove 71 on the side wall of the valve disc 2. The gasket 73 is fixed in the groove 71 by the positioning bolt 74. The side wall of the gasket 73 is provided with a retaining ring 8, which is movably connected to the mounting hole 72. One end is located in the middle of the mounting hole 72, which increases the contact area and stability between the gasket 73 and the valve disc 2. When the valve is closed, the gasket 73 fits tightly against the valve seat and the sealing gasket 52, which improves the sealing effect between the valve disc 2 and the valve body 1. Through the design of the sealing mechanism 5 and the sealing component 7, it can be ensured that the valve forms a tight seal when closed, effectively preventing media leakage and improving the sealing performance of the valve. The design of the sealing mechanism 5 makes the replacement of the sealing gasket 52 simple and quick, reducing maintenance costs and downtime.
[0027] Specifically, such as Figure 5 As shown, the anti-detachment connection mechanism 6 includes connecting flanges 61 fixedly connected to the two side walls of the valve body 1, mounting flanges 62 provided on the two side walls of the connecting pipe 4, the connecting flanges 61 and the mounting flanges 62 being adapted to each other, connecting blocks 63 fixedly connected to the side walls of the valve body 1 and the connecting pipe 4, mounting sleeves 64 provided in the middle bearing of the connecting block 63, hexagonal grooves 65 provided in the middle of the mounting sleeves 64, hexagonal rods 66 provided in the middle of the three mounting sleeves 64, and limit components 67 provided at both ends of the hexagonal rods 66.
[0028] Specifically, such as Figure 5 As shown, the limiting component 67 includes limiting blocks 671 sleeved at both ends of the hexagonal rod 66. A locking screw 672 is threadedly connected to the middle of the limiting block 671, and the side wall of the locking screw 672 contacts the hexagonal rod 66.
[0029] Specifically, such as Figure 5 As shown, locking grooves 15 are provided at both ends of the hexagonal rod 66, and the sidewall of the locking screw 672 contacts the locking groove 15.
[0030] The valve body 1 and the connecting pipe 4 are securely connected by a fixed connection of connecting flange 61, mounting flange 62, and connecting block 63. Specifically, connecting flange 61 is provided on both side walls of the valve body 1, and mounting flange 62 is provided on both side walls of the connecting pipe 4. The connecting flange 61 and the mounting flange 62 are adapted to each other, allowing for a stable connection. The valve body 1 and the side walls of the connecting pipe 4 are fixedly connected by connecting block 63. A mounting sleeve 64 is provided in the middle of the connecting block 63. The mounting sleeve 64 has a hexagonal groove 65 in the middle to facilitate connection with a hexagonal rod 66. Limiting components 67 are installed at both ends of the hexagonal rod 66. The limiting components 67 include limiting blocks 671. The limiting block 671 is connected to the locking screw 672 by a thread. The side wall of the locking screw 672 contacts the hexagonal rod 66 to lock it in place. The locking grooves 15 at both ends of the hexagonal rod 66 contact the side wall of the locking screw 672 to further ensure the stability of the position of the hexagonal rod 66, thereby preventing the connection mechanism from loosening or falling off. When replacing the sealing gasket 52, the mounting flange 62 and the connecting flange 61 are disassembled. At this time, the valve body 1 rotates around the hexagonal rod 66 and moves to the bottom of the connecting pipe 4. This process allows the sealing gasket 52 to be replaced. After the replacement is completed, rotating the valve body 1 allows the mounting flange 62 and the connecting flange 61 to quickly align.
[0031] By adopting the above technical solution, the problem of inconvenient replacement of sealing rings in existing butterfly valves has been solved. Traditional valve seal replacement methods often require disassembling multiple valve components, which is a complex, time-consuming, and labor-intensive process, resulting in reduced efficiency in valve seal replacement.
[0032] Working principle: When using this application, the sealing gasket 52 is first placed into the sealing groove 51. The sealing end is fixed by the retaining ring 56 and the locking bolt 57 to achieve quick installation of the sealing gasket 52. The cooperation between the gasket 73 and the positioning bolt 74 achieves quick installation between the gasket 73 and the valve disc 2. The cooperation between the sealing gasket 52 and the gasket 73 achieves efficient sealing of the valve body 1, and at the same time, it achieves efficient disassembly and replacement of the sealing gasket 52 and the gasket 73.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A valve seal replacement assembly, comprising a valve body (1), characterized in that: A valve disc (2) is provided in the middle of the valve body (1), a valve stem (3) is provided in the middle of the valve body (1), the valve stem (3) is fixedly connected to the valve disc (2), connecting pipes (4) are provided on both sides of the valve body (1), a sealing mechanism (5) that is easy to replace is provided on the inner wall of the valve body (1), an anti-detachment connection mechanism (6) is provided between the valve body (1) and the connecting pipe (4), and a sealing assembly (7) is provided on the side wall of the valve disc (2). The sealing mechanism (5) includes two sealing grooves (51) on the inner wall of the valve body (1). A sealing gasket (52) is provided inside the sealing groove (51). The sealing gasket (52) is arc-shaped. Multiple through holes (53) are provided on the side wall of the valve body (1). Multiple stabilizing holes (54) corresponding to the through holes (53) are provided in the middle of the sealing gasket (52). Mounting grooves (55) are provided on both side walls of the valve body (1). A retaining ring (56) is provided inside the mounting groove (55). Multiple locking bolts (57) are provided in the middle of the retaining ring (56). The locking bolts (57) pass through the through holes (53) and the stabilizing holes (54).
2. The valve seal replacement assembly according to claim 1, characterized in that: The anti-detachment connection mechanism (6) includes a connecting flange (61) fixedly connected to the two side walls of the valve body (1), and an installation flange (62) provided on the two side walls of the connecting pipe (4). The connecting flange (61) and the installation flange (62) are adapted to each other. A connecting block (63) is fixedly connected to the side walls of both the valve body (1) and the connecting pipe (4). An installation sleeve (64) is connected to the middle bearing of the connecting block (63). A hexagonal groove (65) is provided in the middle of the installation sleeve (64). A hexagonal rod (66) is provided in the middle of the three installation sleeves (64). Limiting components (67) are provided at both ends of the hexagonal rod (66).
3. A valve seal replacement assembly according to claim 2, characterized in that: The limiting component (67) includes limiting blocks (671) sleeved on both ends of the hexagonal rod (66), and a locking screw (672) is threadedly connected to the middle of the limiting block (671), and the side wall of the locking screw (672) contacts the hexagonal rod (66).
4. A valve seal replacement assembly according to claim 1, characterized in that: The sealing assembly (7) includes two slots (71) on both sides of the valve disc (2). Multiple mounting holes (72) are provided in the middle of the slots (71). A gasket (73) is provided inside the slots (71). The gasket (73) is arc-shaped. A positioning bolt (74) is provided in the middle of the mounting hole (72). Both ends of the positioning bolt (74) are in contact with the gasket (73).
5. A valve seal replacement assembly according to claim 4, characterized in that: The gasket (73) has a plurality of insert rings (8) on its side wall. The insert rings (8) are movably connected to the mounting holes (72), and one end of the insert rings (8) is located in the middle of the mounting holes (72).
6. A valve seal replacement assembly according to claim 1, characterized in that: The mounting groove (55) has a limiting groove (9) on its side wall. The retaining ring (56) has a limiting piece (10) that engages with the limiting groove (9) on its side wall. The limiting piece (10) has a plug (11) on its side wall. The sealing gasket (52) has slots (12) on both sides of its side wall. The slots (12) are compatible with the plugs (11).
7. A valve seal replacement assembly according to claim 2, characterized in that: Both the connecting flange (61) and the mounting flange (62) have annular grooves (13) on their side walls, and a gasket (14) is provided inside the annular grooves (13).
8. A valve seal replacement assembly according to claim 3, characterized in that: Both ends of the hexagonal rod (66) are provided with locking grooves (15), and the sidewall of the locking screw (672) is in contact with the locking groove (15).
Citation Information
Patent Citations
Butterfly valve with good sealing stability
CN211951469U