Factory mushroom shelf interlayer image acquisition device

Abstract

The utility model provides a kind of factory mushroom shelf interlayer image acquisition device, including mushroom shelf, module rail shell and connecting frame, the fixed frame body is fixed by bolt on the upper end of each layer inside mushroom shelf, multiple fixed frame body front end is all set with T type through slot, module rail shell is provided with multiple, multiple module rail shell lower end left and right side is all installed with multiple micro ball, multiple module rail shell front end middle is all installed with servo motor, the design solves the original factory mushroom shelf interlayer image acquisition device space occupation big, poor adaptability, acquisition has dead angle, image definition is insufficient Problem, the utility model uses modularization easy-to-disassemble image acquisition structure, the quick disassembly of track component can be realized, in addition, electric drive mobile component and fill light are configured, then it is convenient to carry out image acquisition to the mushroom cultivated between each layer, simple operation, no monitoring dead angle is left, convenient disassembly.

Description

Technical Field

[0001] This utility model is a factory-produced mushroom rack interlayer image acquisition device, belonging to the field of agricultural Internet of Things monitoring technology. Background Technology

[0002] Factory-style mushroom cultivation is characterized by large-scale, high-density, multi-layer rack cultivation with narrow spaces between layers (typically 30-50cm apart) and the need to maintain a constant temperature and humidity environment. Manual inspection is not only labor-intensive and inefficient but also easily disrupts the stability of the cultivation environment. Furthermore, manual observation data is highly subjective and inconsistent, making it difficult to meet the needs of refined management. Therefore, image acquisition devices have become the core monitoring equipment for factory-style mushroom cultivation. Existing known image acquisition structures between mushroom rack layers are mainly divided into three categories: handheld acquisition structures: workers hold cameras, tablets, or other devices and extend them into the rack layer by layer to take pictures, without a fixed installation structure; fixed-point acquisition structures: one or more cameras are fixedly installed on the side or top of each rack layer, the camera angle is not adjustable, and pictures are taken at preset times; and track-mounted mobile acquisition structures: fixed tracks are laid on the top or side of the rack, and cameras are mounted on the tracks via sliders, moving linearly along the tracks to collect images.

[0003] However, the existing structures have the following structural defects: Manual handheld structure: extremely low efficiency, unable to meet the real-time monitoring needs of large-scale cultivation, and manual operation easily touches the mushroom bags, affecting mushroom growth; Fixed-point structure: fixed collection angle, with many monitoring blind spots (such as mushroom bags in the middle and edges of the frame), and the installation positions between different layers and on different frames need to be adjusted individually, resulting in poor adaptability; Track-type structure: complex track installation, inconvenient for daily maintenance; Common defects: dim lighting between layers, existing devices lack targeted supplementary lighting design, resulting in insufficient image clarity; The acquisition device lacks a stable positioning structure, easily causing image blurring due to environmental vibrations, and installation and disassembly are cumbersome, making it difficult to adapt to different specifications of mushroom racks. There is an urgent need for a factory-produced image acquisition device for between layers of mushroom racks to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a factory-produced mushroom rack layer image acquisition device to solve the problems mentioned in the background. This invention adopts a modular and easily detachable image acquisition structure, which enables rapid assembly and disassembly of track components. In addition, the configuration of electrically driven movable components and supplementary lighting facilitates image acquisition of mushrooms cultivated between different layers.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a factory-produced mushroom rack inter-layer image acquisition device, comprising a mushroom rack, modular track shells, and connecting frames. Each layer inside the mushroom rack has a fixed frame bolted to its upper end. Each fixed frame has a T-shaped through slot at its front end. Multiple modular track shells are provided, with multiple miniature ball bearings installed on the left and right sides of their lower ends. A servo motor is installed in the middle of the front end of each modular track shell. Threaded rods are horizontally mounted inside the multiple modular track shells via bearings. Guide frames are connected at the lower ends of the multiple modular track shells. Each of the multiple guide frames has a first corrugated rubber baffle slidably installed at its front end, and a second corrugated rubber baffle slidably installed at its rear end. Each of the multiple threaded rods has an internal threaded component threaded onto its exterior. Each of the internal threaded components has a connecting bracket installed at its lower end. Each of the connecting brackets has a lower connecting plate bolted to its lower end. Each of the lower connecting plates has an internal threaded cover installed at its lower end. Each of the internal threaded covers has a conductive seat built into it. Each of the internal threaded covers has an external threaded plastic tube threaded into it. Each of the external threaded plastic tubes has a conductive core embedded in its upper end. Each of the external threaded plastic tubes has a supplementary light and an image acquisition camera installed at its lower end.

[0006] Furthermore, multiple T-shaped through slots have movable stoppers installed at their front ends via hinges.

[0007] Furthermore, the multiple module track shells are slidably engaged in multiple T-shaped through slots by multiple micro-balls.

[0008] Furthermore, push-pull handles are installed on the left and right sides of the front end of each of the aforementioned module track shells.

[0009] Furthermore, the shaft ends of the multiple servo motors are respectively connected to multiple threaded rods.

[0010] Furthermore, the multiple connecting frames slide through the multiple guide frames respectively, and the front ends of the multiple connecting frames are respectively connected to the multiple first corrugated rubber baffles, and the rear ends of the multiple connecting frames are respectively connected to the multiple second corrugated rubber baffles.

[0011] Furthermore, the lower ends of the multiple conductive cores are respectively connected to multiple fill lights and multiple image acquisition cameras, the upper ends of the multiple conductive cores are respectively connected to multiple conductive bases, and the multiple conductive bases and multiple servo motors are connected to an external power supply and control terminal through wires.

[0012] The beneficial effects of this utility model are as follows: This utility model provides a factory-produced mushroom rack interlayer image acquisition device. Because it incorporates a fixed frame, modular track shell, servo motor, threaded rod, guide frame, inner thread, connecting frame, lower plate, inner thread cover, conductive base, conductive core, outer threaded plastic tube, supplementary light, image acquisition camera, first corrugated rubber baffle, and second corrugated rubber baffle, its structure is reasonable. It adopts a modular, easily detachable image acquisition structure, enabling rapid assembly and disassembly of the track components. Furthermore, the inclusion of electrically driven movable components and supplementary light facilitates image acquisition of mushrooms cultivated between layers. The device is simple to operate, eliminates blind spots in monitoring, is easy to assemble and disassemble, and is highly practical. Attached Figure Description

[0013] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the structure of a factory-produced mushroom rack interlayer image acquisition device according to the present invention; Figure 2 This is a schematic diagram of the modular track shell structure of a factory-made mushroom rack interlayer image acquisition device according to the present invention; Figure 3 This is a schematic diagram of the disassembled structure of the connecting frame of the industrial mushroom rack interlayer image acquisition device of this utility model; Figure 4 This is a schematic diagram of the threaded rod structure of a factory-produced mushroom rack interlayer image acquisition device according to the present invention; Figure 5 This is a schematic diagram of the guide frame structure of a factory-produced mushroom rack interlayer image acquisition device according to the present invention.

[0014] In the diagram: 1-Mushroom shelf, 2-Fixed frame, 3-Movable door, 4-Module track shell, 5-Servo motor, 6-Push-pull handle, 7-Threaded rod, 8-Guide frame, 9-Miniature ball bearing, 10-Internal threaded component, 11-Connecting frame, 12-Lower plate, 13-Internal threaded cover, 14-Conductive base, 15-Conductive core, 16-External threaded plastic tube, 17-Supplemental light, 18-Image acquisition camera, 19-First corrugated rubber baffle, 20-Second corrugated rubber baffle. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] Please see Figures 1-5This utility model provides a technical solution: a factory-produced mushroom rack interlayer image acquisition device, including a mushroom rack 1, modular track shells 4, and connecting frame 11. Each layer inside the mushroom rack 1 has a fixed frame 2 bolted to its upper end. Each fixed frame 2 has a T-shaped through groove at its front end. Multiple modular track shells 4 are provided, with multiple miniature ball bearings 9 installed on the left and right sides of their lower ends. A servo motor 5 is installed in the middle of the front end of each modular track shell 4. A threaded rod 7 is horizontally installed inside each modular track shell 4 via bearings. Guide frames 8 are connected at the lower ends of each modular track shell 4. A first corrugated rubber baffle 19 is slidably installed at the front end of each guide frame 8. The rear ends of each guide frame 8... A second corrugated rubber baffle 20 is slidably installed. Multiple threaded rods 7 are each fitted with an inner threaded part 10 through threads. Each inner threaded part 10 has a connecting frame 11 installed at its lower end. Each connecting frame 11 has a lower connecting plate 12 installed at its lower end through bolts. Each lower connecting plate 12 has an inner threaded cover 13 installed at its lower end. Each inner threaded cover 13 has a conductive seat 14 inside. Each inner threaded cover 13 has an outer threaded plastic tube 16 installed inside through threads. Each outer threaded plastic tube 16 has a conductive core 15 embedded at its upper end. Each outer threaded plastic tube 16 has a supplementary light 17 and an image acquisition camera 18 installed at its lower end. This design solves the problems of large space occupation, poor adaptability, blind spots in acquisition, and insufficient image clarity of the original image acquisition device between layers of the factory mushroom rack.

[0017] As the first embodiment of this utility model: multiple T-shaped through slots have movable baffles 3 installed at their front ends via hinges. When the movable baffles 3 are closed, they can block the openings at the front ends of the T-shaped through slots, preventing moisture and dust from entering the slots in the factory planting environment, avoiding contamination of the micro-ball bearings 9 and the module track shell 4, and ensuring smooth sliding.

[0018] Multiple module track shells 4 are slidably inserted into multiple T-shaped through slots by multiple micro-balls 9. The addition of micro-balls 9 greatly reduces the friction when the module track shells 4 move in the T-shaped through slots, so that the entire collection unit can be easily pushed and pulled manually. This design realizes the "plug and play" of the track components, which can be installed or transferred to other mushroom shelf 1 for installation and use without complicated tools.

[0019] Push-pull handles 6 are installed on the left and right sides of the front end of multiple modular track shells 4. The added push-pull handles 6 provide operators with convenient force points, making it easy to manually position and disassemble the modular track shells 4, thus improving the convenience and efficiency of operation.

[0020] Multiple servo motors 5 are connected to multiple threaded rods 7 via their shafts. The added servo motors 5 receive control signals and drive the threaded rods 7 to rotate precisely. This rotational motion is converted into linear motion, thereby enabling the image acquisition unit to perform precise and stable scanning movement on the mushroom shelf 1, covering the entire cultivation bed surface without blind spots.

[0021] Multiple connecting frames 11 slide through multiple guide frames 8, with their front ends connected to multiple first corrugated rubber baffles 19 and their rear ends connected to multiple second corrugated rubber baffles 20. The added guide frames 8 ensure that the connecting frames 11 and the acquisition unit below them can only move horizontally along a preset path, preventing swaying. The first corrugated rubber baffles 19 and the second corrugated rubber baffles 20 form a crucial dynamic sealing structure. They expand and contract as the connecting frames 11 move, always filling the openings and gaps in the guide frames 8, effectively preventing dust, moisture, and pests from entering the module track housing 4, protecting precision components such as the threaded rod 7 and the servo motor 5.

[0022] The lower ends of multiple conductive cores 15 are connected to multiple fill lights 17 and multiple image acquisition cameras 18, respectively. The upper ends of multiple conductive cores 15 are connected to multiple conductive seats 14, and the multiple conductive seats 14 and multiple servo motors 5 are connected to an external power supply and control terminal through wires. The added current is transmitted from the upper conductive seats 14 through the conductive cores 15 to the lower fill lights 17 and image acquisition cameras 18. This structure avoids the use of drag chains or hanging cables on moving parts, and the modular threaded connection (inner threaded cover 13 and outer threaded plastic tube 16) makes the disassembly, replacement or maintenance of the fill lights 17 and image acquisition cameras 18 very simple and quick.

[0023] As a second embodiment of this utility model: First, according to the number of layers of the mushroom shelf 1, a fixed frame 2 is installed above the bed surface that needs to be monitored on each layer using bolts. The movable door 3 is opened, and the push-pull handle 6 is held by hand, with another worker assisting in guiding the movement until the module track shell 4 slides into the T-shaped through groove of the fixed frame 2 through its bottom micro-ball bearings 9. Next, the outer threaded plastic tube 16, which integrates the image acquisition camera 18 and the supplementary light 17, is screwed into the inner threaded cover 13 until the upper ends of the multiple conductive cores 15 are respectively connected to the multiple conductive seats 14, completing the electrical connection. Then, the system is started through the control terminal. Scanning parameters such as scanning range and movement speed are set on the control terminal. Afterwards, the servo motor 5 starts working, driving the threaded rod 7 to rotate. The rotating threaded rod 7 drives the inner threaded component 10 to move horizontally along the guide rail. The inner threaded component 10, through the connecting frame 11 and the lower connecting plate 12, drives the multiple supplementary lights 17 and the multiple image acquisition cameras 18 to move backward synchronously. During this process, the supplementary light 17 automatically illuminates, providing uniform and sufficient lighting for the dimly lit interlayer. The image acquisition camera 18 captures images continuously or at timed intervals, obtaining high-definition images of mushroom growth. The first corrugated rubber baffle 19 and the second corrugated rubber baffle 20 extend and retract as the connecting frame 11 moves, always shielding the internal structure of the module track shell 4. The acquired image data is then transmitted in real-time to the control terminal for analysis and processing. When maintenance or replacement of multiple supplementary lights 17 and multiple image acquisition cameras 18 is required, simply unscrew the outer threaded plastic tube 16 in reverse. When cleaning or moving the equipment to other mushroom shelves 1 is needed, the movable door 3 can be opened to easily pull the entire module track shell 4 out of the T-slot.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A factory-produced mushroom rack interlayer image acquisition device, comprising a mushroom rack (1), a modular track shell (4), and a connecting frame (11), characterized in that: The mushroom shelf (1) has a fixed frame (2) fixed to the upper end of each layer by bolts. The front end of each fixed frame (2) is provided with a T-shaped through groove. There are multiple modular track shells (4). Multiple miniature ball bearings (9) are installed on the left and right sides of the lower end of each modular track shell (4). A servo motor (5) is installed in the middle of the front end of each modular track shell (4). A threaded rod (7) is horizontally installed in the interior of each modular track shell (4) through a bearing. A guide frame (8) is installed at the lower end of each modular track shell (4). A first corrugated rubber baffle (19) is slidably installed at the front end of each guide frame (8). A first corrugated rubber baffle (19) is slidably installed at the rear end of each guide frame (8). There is a second corrugated rubber baffle (20). Multiple threaded rods (7) are fitted with internal threaded parts (10) through threads. Multiple internal threaded parts (10) are fitted with connecting brackets (11) at their lower ends. Multiple connecting brackets (11) are fitted with lower connecting plates (12) through bolts at their lower ends. Multiple lower connecting plates (12) are fitted with internal threaded covers (13) at their lower ends. Multiple internal threaded covers (13) are fitted with conductive seats (14). Multiple internal threaded covers (13) are fitted with external threaded plastic tubes (16) through threads. Multiple external threaded plastic tubes (16) are fitted with conductive cores (15) at their upper ends. Multiple external threaded plastic tubes (16) are fitted with supplementary lights (17) and image acquisition cameras (18) at their lower ends.

2. The image acquisition device for interlayer mushroom racks in a factory production process according to claim 1, characterized in that: Multiple T-shaped through slots have movable stop doors (3) installed at their front ends via hinges.

3. The image acquisition device for interlayer mushroom racks in a factory production process according to claim 1, characterized in that: Multiple module track shells (4) are slidably inserted into multiple T-shaped through slots by multiple micro-balls (9).

4. The image acquisition device for interlayer mushroom racks in a factory production process according to claim 1, characterized in that: Push-pull handles (6) are installed on the left and right sides of the front end of each of the multiple module track shells (4).

5. The image acquisition device for interlayer of a factory-produced mushroom rack according to claim 1, characterized in that: The shaft ends of the multiple servo motors (5) are respectively connected to the multiple threaded rods (7) for transmission.

6. The image acquisition device for interlayer mushroom racks in a factory production process according to claim 1, characterized in that: Multiple connecting frames (11) slide through multiple guide frames (8) respectively, and the front ends of multiple connecting frames (11) are connected to multiple first corrugated rubber baffles (19) respectively, and the rear ends of multiple connecting frames (11) are connected to multiple second corrugated rubber baffles (20) respectively.

7. The image acquisition device for interlayer of a factory-produced mushroom rack according to claim 1, characterized in that: The lower ends of the multiple conductive cores (15) are respectively connected to multiple fill lights (17) and multiple image acquisition cameras (18), and the upper ends of the multiple conductive cores (15) are respectively connected to multiple conductive seats (14). The multiple conductive seats (14) and multiple servo motors (5) are connected to an external power supply and control terminal through wires.

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