Built-in cooling type blowdown flash tank

CN224872440UActive Publication Date: 2026-10-20LIANYUNGANG TIGER POWER EQUIP CO LTD
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Patent Information

Application Number
CN202522477211.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-21
Publication Date
2026-10-20
Estimated Expiration
2035-11-21

AI Technical Summary

Technical Problem

上述实用新型中的加装污水箱的排污扩容器虽然能够通过转动杆一带动链轮以转动,从而使得得链条驱动链轮二,使得链轮二带动转动杆二进而驱动搅拌杆转,从而对冷却水搅拌,并通过冷凝器对水降温,使得冷却水温度分布更加均匀,然而上述实用新型仅依赖冷却液对污水进行降温,降温手段单一导致降温效率不高,另外,冷却水在冷却管中流动,易导致扩容器主体内污水温度分层,使得降温均匀性较差

Benefits of technology

[0014]1.首先,将外部污水泵入初步降温机构中,该机构对污水进行预降温处理,随后初步降温后的污水流入排污扩容器主体,随即启动真空泵,将排污扩容器主体内部抽至真空状态,当排污扩容器主体达到设定真空度后,启动搅拌降温机构,增大污水与真空环境的接触面积,加速汽化进程,并促进容器内液体的湍流运动,使温度分布更加均匀,最后通过出气阀将汽化产生的蒸汽排出,完成降温处理的污水,从排污扩容器主体的出水口排出,由此,形成多级降温体系,通过真空泵使排污扩容器主体内形成真空状态以降价水的沸点,并通过搅拌降温机构进行降温,增大污水与真空环境的接触面积提高降温效率。

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Abstract

The utility model discloses a built -in cooling formula periodical blowdown flash tank, including blowdown flash tank main part, blowdown flash tank main part bottom fixedly connected with connecting plate, and the connecting plate top fixedly connected with vacuum pump, and vacuum pump suction end communicates with blowdown flash tank main part, and blowdown flash tank main part top fixedly connected with the outlet valve, and the outlet valve top -down communication with blowdown flash tank main part, and the connecting plate bottom is provided with stirring cooling mechanism, and the blowdown flash tank main part outside is provided with preliminary cooling mechanism, and the isolating sleeve no.
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Description

Technical Field

[0001] This utility model relates to the field of cooling technology for periodic sewage discharge expansion containers, and in particular to a built-in cooling periodic sewage discharge expansion container. Background Technology

[0002] In existing technologies, the main function of periodic wastewater discharge expansion containers is to introduce high-temperature and high-pressure wastewater discharged from boilers into the containers. Their purpose is to effectively recover heat and working fluid from the wastewater, reduce energy waste, and at the same time lower the temperature and pressure of wastewater discharge to meet environmental protection emission requirements and improve the economic efficiency and environmental friendliness of industrial systems.

[0003] A search revealed a utility model patent with Chinese patent publication number CN219283304U, which discloses a sewage expansion container with an added sewage tank. The container includes a main body with a maintenance channel and pressure inspection port on one side. This utility model utilizes a cleaning mechanism that drives a support rod to rotate a cleaning plate, allowing the cleaning plate to scrape the inner wall of the main body. Simultaneously, it drives a rotating rod, a connecting rod, and a brush block, which in turn scrubs the inner wall of the main body. A gear and a gear ring work together to drive the rotating rod, connecting rod, and brush block to rotate, achieving both revolution around the axis and rotation on its own axis, thus improving cleaning efficiency and enhancing practicality. A cooling mechanism cools the sewage inside the main body, while a stirring rod agitates the water, and a condenser further cools the water, resulting in a uniform temperature distribution and continuous cooling for better cooling performance. Although the sewage expansion container with added sewage tank in the above-mentioned utility model can drive the sprocket to rotate through the rotating rod one, thereby driving the chain to drive the sprocket two, which in turn drives the rotating rod two to drive the stirring rod to rotate, thereby stirring the cooling water and cooling the water through the condenser, making the temperature distribution of the cooling water more uniform, the above-mentioned utility model only relies on the coolant to cool the sewage. The single cooling method leads to low cooling efficiency. In addition, the flow of cooling water in the cooling pipe can easily cause the sewage temperature to stratify inside the expansion container body, resulting in poor cooling uniformity. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a built-in cooling periodic sewage discharge expansion container.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A built-in cooling periodic sewage expansion container includes a sewage expansion container body, a connecting plate fixedly connected to the bottom of the sewage expansion container body, a vacuum pump fixedly connected to the top of the connecting plate, the suction end of the vacuum pump communicating with the sewage expansion container body, a stirring and cooling mechanism provided at the bottom of the connecting plate, and a preliminary cooling mechanism provided on the outer surface of the sewage expansion container body.

[0007] As a further improvement of this utility model: an air vent valve is fixedly connected to the top of the main body of the sewage expansion container, and the air vent valve is connected to the top of the main body of the sewage expansion container.

[0008] As a further embodiment of this utility model: the stirring and cooling mechanism includes an isolation sleeve one, a motor, an outer magnet, an inner magnet, an isolation sleeve two, and a stirring rod, and the isolation sleeve one is fixedly connected to the bottom of the connecting plate.

[0009] As a further embodiment of this utility model: the motor is fixedly connected to the bottom of the first isolation sleeve, and the motor output end passes through one side of the first isolation sleeve. The outer magnet is fixedly connected to the motor output end. The second isolation sleeve is fixedly connected to the inner wall of the main body of the sewage expansion container. The stirring rod is rotatably connected to the inner wall of the second isolation sleeve, and the inner magnet is fixedly connected to one end of the stirring rod.

[0010] As a further embodiment of this utility model: the preliminary cooling mechanism includes a connecting ring, a rotating rod, a jacket, a fan blade, a coil, a valve, a circulating pump, a base, and a water tank, and the connecting ring is fixedly connected to the inner wall of the water inlet end of the main body of the sewage expansion container.

[0011] As a further embodiment of this utility model: the jacket is fixedly connected to one side of the water inlet, the rotating rod is rotatably connected to one side of the connecting ring, and the rotating rod is located inside the jacket. Multiple sets of fan blades are evenly installed on the outer wall of the rotating rod, and the coil is fixedly connected to the jacket layer.

[0012] As a further embodiment of this utility model: the valve is fixedly connected to the jacket and the valve is in communication with the jacket; the base is fixedly connected to one side of the connecting plate; the water tank is fixedly connected to one side of the base; the circulation pump is fixedly connected to the top of the base, and the input end of the circulation pump is in communication with the water tank; the output end of the circulation pump is in communication with the coil, and one end of the coil is in communication with the water tank.

[0013] Compared with the prior art, this utility model provides a built-in cooling periodic sewage discharge expansion container, which has the following beneficial effects:

[0014] 1. First, external sewage is pumped into the preliminary cooling mechanism, which pre-cools the sewage. The pre-cooled sewage then flows into the main body of the sewage expansion container. A vacuum pump is then activated to evacuate the interior of the container to a vacuum state. Once the container reaches the set vacuum level, a stirring cooling mechanism is activated to increase the contact area between the sewage and the vacuum environment, accelerating the vaporization process and promoting turbulent flow of the liquid within the container, resulting in a more uniform temperature distribution. Finally, the vaporized steam is discharged through the vent valve, and the cooled sewage is discharged from the outlet of the sewage expansion container. This forms a multi-stage cooling system. The vacuum pump creates a vacuum within the sewage expansion container to lower the boiling point of water, and the stirring cooling mechanism further increases the contact area between the sewage and the vacuum environment, improving cooling efficiency.

[0015] 2. After the main body of the sewage expansion container is evacuated to a vacuum state by the vacuum pump, the motor is started. The motor output drives the outer magnet to start rotating. The rotating magnetic field of the outer magnet drives the inner magnet to rotate synchronously through magnetic force, and drives the stirring rod to rotate at the connection of the isolation sleeve. Thus, the vacuum pump makes the main body of the sewage expansion container reach a vacuum state, thereby lowering the boiling point of the wastewater and causing vaporization to carry away a large amount of heat. The rotation of the stirring rod causes the sewage to form strong turbulence, increasing the contact area between the sewage and the vacuum environment, accelerating the vaporization and heat absorption process of the sewage. At the same time, stirring makes the internal temperature of the sewage quickly uniform, avoiding the problem of insufficient and uneven cooling caused by local overheating.

[0016] 3. After connecting the sewage pipe to the valve, when the sewage is pumped into the main body of the sewage expansion container, it flows through the jacket and impacts the fan blades on the outer wall of the rotating rod, causing the rotating rod to rotate at the connection point of the connecting ring. At the same time, the circulation pump is started to draw cooling water from the water tank and send it into the coil in the jacket layer. The rotation of the rotating rod and the fan blades causes the sewage in the jacket to form turbulence, breaking the boundary layer and increasing the convective heat transfer coefficient between the sewage and the coil. After absorbing heat in the coil, the cooling water flows back to the water tank, forming a water circulation. The cooled water enters the main body of the sewage expansion container through the gap of the connecting ring. Thus, the flow energy of the sewage itself drives the fan blades to rotate, improving the heat exchange efficiency. The rotation and turbulence of the coil and the jacket further improve the heat transfer coefficient, thereby initially reducing the temperature of the sewage.

[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0018] Figure 1 This is a front view of a built-in cooling periodic sewage discharge expansion container proposed in this utility model;

[0019] Figure 2 A cross-sectional view of a built-in cooling periodic sewage discharge expansion container proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of a built-in cooling periodic sewage discharge expansion container with stirring and cooling mechanism proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of a stirring and cooling mechanism in a built-in cooling periodic sewage discharge expansion container proposed in this utility model;

[0022] Figure 5 This is an exploded view of the preliminary cooling mechanism in a built-in cooling periodic sewage discharge expansion container proposed in this utility model.

[0023] In the diagram: 1. Main body of the sewage expansion container; 2. Connecting plate; 3. Vacuum pump; 4. Gas outlet valve; 5. Stirring and cooling mechanism; 6. Preliminary cooling mechanism; 501. Isolation sleeve one; 502. Motor; 503. Outer magnet; 504. Inner magnet; 505. Isolation sleeve two; 506. Stirring rod; 601. Connecting ring; 602. Rotating rod; 603. Jacket; 604. Fan blade; 605. Coil; 606. Valve; 607. Circulating pump; 608. Base; 609. Water tank. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] A built-in cooling periodic sewage discharge expansion container, such as Figure 1 , Figure 2 , Figure 3 , Figure 4and Figure 5 As shown, the system includes a sewage expansion container body 1. A connecting plate 2 is fixedly connected to the bottom of the sewage expansion container body 1, and a vacuum pump 3 is fixedly connected to the top of the connecting plate 2. The suction end of the vacuum pump 3 is connected to the sewage expansion container body 1. An exhaust valve 4 is fixedly connected to the top of the sewage expansion container body 1 and is connected to the top of the sewage expansion container body 1. A stirring and cooling mechanism 5 is provided at the bottom of the connecting plate 2, and a preliminary cooling mechanism 6 is provided on the outer surface of the sewage expansion container body 1. The vacuum pump 3 is model SHZ-D(III).

[0028] First, external sewage is pumped into the preliminary cooling mechanism 6, which pre-cools the sewage. Then, the pre-cooled sewage flows into the main body 1 of the sewage expansion container. Immediately afterward, the vacuum pump 3 is activated to evacuate the inside of the main body 1 of the sewage expansion container to a vacuum state. Once the main body 1 of the sewage expansion container reaches the set vacuum level, the stirring cooling mechanism 5 is activated to increase the contact area between the sewage and the vacuum environment, accelerate the vaporization process, and promote the turbulent movement of the liquid inside the container, making the temperature distribution more uniform. Finally, the vapor generated by vaporization is discharged through the vent valve 4. The sewage that has completed the cooling treatment is discharged from the outlet of the main body 1 of the sewage expansion container. Thus, a multi-stage cooling system is formed. The vacuum pump 3 creates a vacuum state inside the main body 1 of the sewage expansion container to lower the boiling point of water, and the stirring cooling mechanism 5 further cools the sewage, increasing the contact area between the sewage and the vacuum environment and improving the cooling efficiency.

[0029] To further cool the wastewater inside the main body 1 of the sewage discharge expansion container, such as... Figure 3 and Figure 4 As shown, the stirring and cooling mechanism 5 includes an isolation sleeve 501, a motor 502, an outer magnet 503, an inner magnet 504, an isolation sleeve 505, and a stirring rod 506. The isolation sleeve 501 is fixedly connected to the bottom of the connecting plate 2, the motor 502 is fixedly connected to the bottom of the isolation sleeve 501, and the output end of the motor 502 passes through one side of the isolation sleeve 501. The outer magnet 503 is fixedly connected to the output end of the motor 502. The isolation sleeve 505 is fixedly connected to the inner wall of the sewage expansion container body 1. The stirring rod 506 is rotatably connected to the inner wall of the isolation sleeve 505, and the inner magnet 504 is fixedly connected to one end of the stirring rod 506.

[0030] When the inside of the sewage expansion container 1 is evacuated to a vacuum state by the vacuum pump 3, the motor 502 is started. The output end of the motor 502 drives the outer magnet 503 to start rotating. The rotating magnetic field of the outer magnet 503 drives the inner magnet 504 to rotate synchronously through magnetic force, and drives the stirring rod 506 to rotate at the connection of the isolation sleeve 2 505. Thus, the vacuum pump 3 makes the sewage expansion container 1 reach a vacuum state, thereby lowering the boiling point of the wastewater and causing vaporization to carry away a large amount of heat. The rotation of the stirring rod 506 causes the sewage to form strong turbulence, increasing the contact area between the sewage and the vacuum environment, accelerating the vaporization and heat absorption process of the sewage. At the same time, stirring makes the internal temperature of the sewage quickly uniform, avoiding the problem of insufficient and uneven cooling caused by local overheating.

[0031] In order to initially cool the sewage discharged into the main body 1 of the sewage expansion container, such as Figure 5 As shown, the preliminary cooling mechanism 6 includes a connecting ring 601, a rotating rod 602, a jacket 603, fan blades 604, a coil 605, a valve 606, a circulating pump 607, a base 608, and a water tank 609. The connecting ring 601 is fixedly connected to the inner wall of the inlet end of the sewage expansion container body 1, the jacket 603 is fixedly connected to one side of the inlet end, the rotating rod 602 is rotatably connected to one side of the connecting ring 601, and the rotating rod 602 is located inside the jacket 603. Multiple sets of fan blades 604 are evenly installed on the outer wall of the rotating rod 602, and the coil... 605 is fixedly connected to the interlayer of the jacket 603, valve 606 is fixedly connected to the jacket 603 and is connected to the jacket 603, base 608 is fixedly connected to one side of the connecting plate 2, water tank 609 is fixedly connected to one side of the base 608, circulation pump 607 is fixedly connected to the top of the base 608, and the input end of circulation pump 607 is connected to the water tank 609, the output end of circulation pump 607 is connected to the coil 605, and one end of coil 605 is connected to the water tank 609. The model of circulation pump 607 is CR5-4.

[0032] After the sewage pipe is connected to the valve 606, when the sewage is pumped into the main body 1 of the sewage expansion container, it flows through the jacket 603 and impacts the fan blade 604 on the outer wall of the rotating rod 602, causing the rotating rod 602 to rotate at the connection point of the connecting ring 601. At the same time, the circulation pump 607 is started to draw cooling water from the water tank 609 and send it into the coil 605 in the jacket 603.

[0033] The rotation of the rotating rod 602 and the fan blade 604 causes the sewage in the jacket 603 to form turbulence, breaking the boundary layer and increasing the convective heat transfer coefficient between the sewage and the coil 605. After absorbing heat in the coil 605, the cooling water flows back to the water tank 609, forming a water circulation. The cooled warm water enters the main body 1 of the sewage expansion container through the gap of the connecting ring 601. Thus, the flow energy of the sewage itself drives the fan blade 604 to rotate, improving the heat exchange efficiency. The coil 605 and the jacket 603 work together to rotate and turbulent the flow, thereby improving the heat transfer coefficient and initially reducing the temperature of the sewage.

[0034] Working principle: First, external sewage is pumped into the preliminary cooling mechanism 6, which pre-cools the sewage. Then, the pre-cooled sewage flows into the main body 1 of the sewage discharge expansion container. Immediately afterward, the vacuum pump 3 is activated to evacuate the interior of the main body 1 to a vacuum state. Once the set vacuum level is reached, the stirring and cooling mechanism 5 is activated to increase the contact area between the sewage and the vacuum environment, accelerating the vaporization process and promoting turbulent flow of the liquid within the container, resulting in a more uniform temperature distribution. Finally, the vaporized steam is discharged through the vent valve 4, and the cooled sewage is discharged from the outlet of the main body 1 of the sewage discharge expansion container.

[0035] When the inside of the sewage expansion container 1 is evacuated to a vacuum state by the vacuum pump 3, the motor 502 is started. The output end of the motor 502 drives the outer magnet 503 to start rotating. The rotating magnetic field of the outer magnet 503 drives the inner magnet 504 to rotate synchronously through magnetic force, and drives the stirring rod 506 to rotate at the connection of the isolation sleeve 2 505.

[0036] After the sewage pipe is connected to the valve 606, when the sewage is pumped into the main body 1 of the sewage expansion container, it flows through the jacket 603 and impacts the fan blade 604 on the outer wall of the rotating rod 602, causing the rotating rod 602 to rotate at the connection point of the connecting ring 601. At the same time, the circulation pump 607 is started to draw cooling water from the water tank 609 and send it into the coil 605 in the jacket 603.

[0037] The rotation of the rotating rod 602 and the fan blade 604 causes the sewage in the jacket 603 to form turbulence, breaking the boundary layer and increasing the convective heat transfer coefficient between the sewage and the coil 605. After absorbing heat in the coil 605, the cooling water flows back to the water tank 609, forming a water circulation. The cooled warm water enters the main body 1 of the sewage expansion container through the gap of the connecting ring 601.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A built-in cooling periodic sewage expansion container, comprising a sewage expansion container body (1), characterized in that, The bottom of the sewage expansion container body (1) is fixedly connected to a connecting plate (2), and the top of the connecting plate (2) is fixedly connected to a vacuum pump (3). The suction end of the vacuum pump (3) is connected to the sewage expansion container body (1). A stirring and cooling mechanism (5) is provided at the bottom of the connecting plate (2), and a preliminary cooling mechanism (6) is provided on the outer surface of the sewage expansion container body (1).

2. The built-in cooling periodic sewage discharge expansion container according to claim 1, characterized in that, The top of the sewage expansion container body (1) is fixedly connected to an air vent valve (4), and the air vent valve (4) is connected to the top of the sewage expansion container body (1).

3. The built-in cooling periodic sewage discharge expansion container according to claim 1, characterized in that, The stirring and cooling mechanism (5) includes an isolation sleeve one (501), a motor (502), an outer magnet (503), an inner magnet (504), an isolation sleeve two (505), and a stirring rod (506), and the isolation sleeve one (501) is fixedly connected to the bottom of the connecting plate (2).

4. The built-in cooling periodic sewage discharge expansion container according to claim 3, characterized in that, The motor (502) is fixedly connected to the bottom of the first isolation sleeve (501), and the output end of the motor (502) passes through one side of the first isolation sleeve (501). The outer magnet (503) is fixedly connected to the output end of the motor (502). The second isolation sleeve (505) is fixedly connected to the inner wall of the main body (1) of the sewage expansion container. The stirring rod (506) is rotatably connected to the inner wall of the second isolation sleeve (505). The inner magnet (504) is fixedly connected to one end of the stirring rod (506).

5. The built-in cooling periodic sewage discharge expansion container according to claim 1, characterized in that, The preliminary cooling mechanism (6) includes a connecting ring (601), a rotating rod (602), a jacket (603), a fan blade (604), a coil (605), a valve (606), a circulating pump (607), a base (608), and a water tank (609), and the connecting ring (601) is fixedly connected to the inner wall of the water inlet end of the sewage expansion container body (1).

6. The built-in cooling periodic sewage discharge expansion container according to claim 5, characterized in that, The jacket (603) is fixedly connected to one side of the water inlet, the rotating rod (602) is rotatably connected to one side of the connecting ring (601), and the rotating rod (602) is located inside the jacket (603). Multiple sets of fan blades (604) are evenly installed on the outer wall of the rotating rod (602), and the coil (605) is fixedly connected to the interlayer of the jacket (603).

7. The built-in cooling periodic sewage discharge expansion container according to claim 5, characterized in that, The valve (606) is fixedly connected to the jacket (603) and the valve (606) is connected to the jacket (603). The base (608) is fixedly connected to one side of the connecting plate (2). The water tank (609) is fixedly connected to one side of the base (608). The circulating pump (607) is fixedly connected to the top of the base (608). The input end of the circulating pump (607) is connected to the water tank (609). The output end of the circulating pump (607) is connected to the coil (605). One end of the coil (605) is connected to the water tank (609).

Citation Information

Patent Citations

  • Pollution discharge flash tank additionally provided with sewage tank

    CN219283304U