A continuous dehydration device for high molecular organic substances

Abstract

The utility model relates to the technical field of organic matter dehydration, provide a kind of macromolecular organic matter continuous dehydration device, including shell and bucket cover, and the detachable connection between shell and bucket cover, further include: screen cylinder, set in the inside of shell;Reciprocating assembly, movably embedded in the inside of screen cylinder, including platen, and platen movably embedded in the inside of screen cylinder.The utility model, when cylinder rotates, short column synchronous drive driving gear is rotated, driving gear power transmission is given to idler gear, idler gear further power transmission is given to power gear, to drive rotating disc, rotating disc drives screen cylinder to rotate, generates centrifugal force, promotes the discharge of water content in material, extrusion and rotation are carried out simultaneously by a single power source, effectively improve the dehydration efficiency, reduce energy consumption, to realize the cost reduction.

Description

Technical Field

[0001] This utility model relates to the field of organic matter dehydration technology, and in particular to a continuous dehydration device for high molecular weight organic matter. Background Technology

[0002] A continuous dehydration unit for polymeric organic materials is an industrial device used for removing moisture from polymeric organic materials. It achieves effective moisture removal through a continuous processing procedure. This device typically utilizes technologies such as heating, vacuum, and airflow to dehydrate the polymeric organic materials in a continuous flow state. Compared to traditional batch dehydration methods, continuous dehydration units offer higher processing efficiency and stability, making them suitable for large-scale production of polymeric materials to remove moisture, thereby improving material quality, enhancing processing performance, and preparing for subsequent processing.

[0003] In existing technologies, such as Chinese Patent No. CN208049926U, components include a base plate, a supporting rotating shaft, a first output shaft, a manual knob, a fixing frame, a reaction tank, a second output shaft, a glass stirring rod, a tank cover, a high-temperature gas guide pipe, and a cooling and collecting device. The reaction tank is located in the center of the fixing frame, and the glass stirring rod is driven by the second output shaft to stir the materials, enhancing the reaction effect. The tank cover is rotatably connected to the top of the reaction tank via a connecting shaft to ensure sealing. The high-temperature gas guide pipe is connected to other pipes via a T-connector to facilitate gas discharge. The cooling and collecting device is installed on the back of the reaction tank to help control the temperature.

[0004] While the above-mentioned methods have the advantages mentioned above, their disadvantages are that they only remove moisture from the material by stirring, which is a relatively simple method with poor dehydration effect. Furthermore, they do not make full use of power to compress the material, resulting in low dehydration efficiency. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as a limited range of dehydration methods, poor performance, and insufficient utilization of power to compress materials, resulting in low dehydration efficiency.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a continuous dehydration device for polymeric organic matter, comprising a shell and a lid, wherein the shell and the lid are detachably connected, and further comprising:

[0007] The sieve cylinder is located inside the casing;

[0008] A reciprocating assembly, movably embedded inside the screen cylinder, includes a pressure plate, and the pressure plate is movably embedded inside the screen cylinder;

[0009] The high molecular weight organic matter can be squeezed by the reciprocating linear motion of the pressure plate inside the screen cylinder;

[0010] The rotating component, located inside the housing, includes a power gear that rotates to drive the high-molecular organic material to rotate.

[0011] In a preferred embodiment, the reciprocating component includes:

[0012] The drive unit is fixedly installed on the top of the bucket lid, and the output end of the drive unit is fixedly connected to a connecting post.

[0013] The connecting column is movably embedded inside the bucket lid;

[0014] A cylinder, fixedly connected to the bottom of the connecting column;

[0015] A long rod is fixedly connected to one side of the outer surface of the pressure plate.

[0016] The technical effect of adopting the above-mentioned further solution is that the controller drives the drive device to output power stably, and the drive device drives the cylinder to rotate through the connecting column.

[0017] In a preferred embodiment, one end of the long rod is fixedly connected to an L-shaped rod, and the L-shaped rod is movably embedded with ball bearings.

[0018] The technical effect of adopting the above-mentioned further solution is that when the cylinder rotates, the L-shaped rod reciprocates linearly in the vertical direction through the curved groove.

[0019] In a preferred embodiment, a curved groove is formed on one side of the outer surface of the cylinder, and the ball bearing can be embedded inside the curved groove.

[0020] The technical effect of adopting the above-mentioned further solution is that the ball moves inside the curved groove, thereby driving the L-shaped rod to move.

[0021] In a preferred embodiment, a limiting ring is fixedly sleeved on one side of the outer surface of the screen cylinder, and the limiting ring is movably embedded inside the shell.

[0022] The technical effect of adopting the above-mentioned further solution is that the limiting ring is movably embedded inside the shell to restrict the screen cylinder itself.

[0023] In a preferred embodiment, the rotating assembly includes:

[0024] A short column is fixedly connected to the bottom of the cylinder, and a moving gear is fixedly connected to the bottom of the short column;

[0025] The support column is fixedly connected to the inner wall of the shell, and an idler gear is provided on one side of the outer surface of the support column;

[0026] The moving gear meshes with the idler gear, and the idler gear meshes with the moving gear.

[0027] The technical effect of adopting the above-mentioned further solution is that the cylinder synchronously drives the moving gear to rotate through the short column, and the moving gear then transmits the power to the idler gear.

[0028] In a preferred embodiment, a rotating disk is fixedly connected to the bottom of the power gear, and a long rod passes through the inside of the power gear;

[0029] The outer periphery of the rotating disk is fixedly connected to the inside of the sieve cylinder.

[0030] The technical effect of adopting the above-mentioned further solution is that the idler gear further transmits power to the drive gear, and the rotating disk drives the screen cylinder to rotate, generating centrifugal force and discharging the moisture contained in the material.

[0031] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0032] 1. In this utility model, the starting drive device outputs power, which is transmitted to the cylinder through the connecting column, causing it to rotate. The rotation of the cylinder drives the L-shaped rod to make reciprocating linear motion in the vertical direction through the curved groove. In order to reduce friction, the L-shaped rod is combined with the ball bearing to achieve smooth motion. The reciprocating motion of the L-shaped rod is transmitted through the long rod, which in turn drives the pressure plate to make up-down reciprocating motion, continuously squeezing the material in the screen cylinder, thereby effectively removing the moisture from the material.

[0033] 2. In this utility model, when the cylinder rotates, the short column synchronously drives the moving gear to rotate. The moving gear transmits power to the idler gear, and the idler gear further transmits power to the driving gear, thereby driving the rotating disc. The rotating disc drives the screen cylinder to rotate, generating centrifugal force, which promotes the discharge of moisture from the material. By using a single power source to simultaneously perform extrusion and rotation, the dewatering efficiency is effectively improved, energy consumption is reduced, and thus cost reduction is achieved. Attached Figure Description

[0034] Figure 1 A schematic diagram of the main structure of a continuous dehydration device for polymeric organic matter provided by this utility model;

[0035] Figure 2 A schematic diagram of the internal structure of a continuous dehydration device for polymeric organic matter provided by this utility model;

[0036] Figure 3 A schematic diagram showing the disassembled transmission structure of a continuous dehydration device for polymeric organic matter provided by this utility model;

[0037] Figure 4 A schematic diagram of the rotating structure of a continuous dehydration device for polymeric organic matter provided by this utility model;

[0038] Figure 5 A side view of the main structure of a continuous dehydration device for polymeric organic matter provided by this utility model.

[0039] Legend:

[0040] 1. Shell; 101. Drive unit; 102. Connecting column; 103. Cylinder; 104. Curved groove; 105. L-shaped rod; 106. Ball bearing; 107. Long rod; 108. Pressure plate; 109. Screen cylinder; 110. Limiting ring; 2. Bucket lid; 201. Short column; 202. Moving gear; 203. Idler gear; 204. Power gear; 205. Rotating disk; 206. Support column. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Example 1:

[0043] Please see Figures 1-5 This embodiment provides a continuous dehydration device for high molecular weight organic matter, the specific concept of which is as follows:

[0044] In one specific embodiment, it includes a housing 1 and a lid 2, with the housing 1 and lid 2 being detachably connected, and further includes:

[0045] The sieve cylinder 109 is disposed inside the housing 1;

[0046] The reciprocating assembly is movably embedded inside the screen cylinder 109, including a pressure plate 108, and the pressure plate 108 is movably embedded inside the screen cylinder 109;

[0047] The high molecular weight organic matter can be squeezed by the reciprocating linear motion of the pressure plate 108 inside the screen cylinder 109.

[0048] In this embodiment, the specific type of the reciprocating component can be various, and this application does not limit it. As an example of an optional reciprocating component, the reciprocating component includes: a drive device 101, a cylinder 103, and a long rod 107, the specific quantity of each component as follows: Figure 2 and Figure 3 As shown, the settings are as follows:

[0049] In this embodiment, a drive device 101 is provided to ensure stable power output. It is fixedly installed on the top of the bucket lid 2, and the output end of the drive device 101 is fixedly connected to a connecting column 102. The drive device 101 is a servo motor.

[0050] The connecting post 102 is movably embedded inside the bucket lid 2;

[0051] In addition, in order to transmit power, this embodiment also includes a cylinder 103, which is fixedly connected to the bottom of the connecting column 102;

[0052] In addition, a long rod 107 is provided, which is fixedly connected to one side of the outer surface of the pressure plate 108.

[0053] For example, in order to achieve the effect of reciprocating motion, one end of the long rod 107 is fixedly connected to an L-shaped rod 105, and a ball bearing 106 is movably embedded inside the L-shaped rod 105, which is intended to reduce friction and wear through the ball bearing 106.

[0054] In the above implementation, a curved groove 104 is provided on one side of the outer surface of the cylinder 103, and the ball 106 can be embedded in the interior of the curved groove 104, so as to drive the L-shaped rod 105 to move by the ball 106 moving inside the curved groove 104.

[0055] In addition, a limiting ring 110 is fixedly sleeved on one side of the outer surface of the screen cylinder 109, and the limiting ring 110 is movably embedded inside the housing 1 to limit the screen cylinder 109 itself.

[0056] In this embodiment, the drive device 101 is activated to output power. The drive device 101 transmits power to the cylinder 103 through the connecting column 102, causing it to rotate. The rotation of the cylinder 103 drives the L-shaped rod 105 to reciprocate linearly in the vertical direction through the curved groove 104. In order to reduce friction, the L-shaped rod 105 is combined with the ball bearing 106 to achieve smooth motion. The reciprocating motion of the L-shaped rod 105 is transmitted through the long rod 107, which in turn drives the pressure plate 108 to reciprocate up and down, continuously squeezing the material in the screen cylinder 109, thereby effectively removing the moisture from the material.

[0057] Example 2:

[0058] like Figures 4-5 As shown, based on Embodiment 1, this embodiment also provides a rotating component located inside the housing 1, including a power gear 204, which rotates to drive the high molecular organic material to rotate.

[0059] In one specific implementation, the rotating assembly includes: a short column 201, which is fixedly connected to the bottom of the cylinder 103, and a moving gear 202 is fixedly connected to the bottom of the short column 201;

[0060] The support column 206 is fixedly connected to the inner wall of the housing 1, and an idler gear 203 is provided on one side of the outer surface of the support column 206.

[0061] Among them, the moving gear 202 meshes with the idler gear 203, and the idler gear 203 meshes with the driving gear 204.

[0062] It should be noted that, in order to ensure stable power transmission and achieve the desired rotation effect, lubricant, including but not limited to, can be applied between the gears to reduce friction, minimize wear, and extend service life.

[0063] For example, a rotating disk 205 is fixedly connected to the bottom of the power gear 204, and a long rod 107 passes through the inside of the power gear 204, wherein the outer periphery of the rotating disk 205 is fixedly connected to the inside of the screen cylinder 109.

[0064] In the above implementation, the rotating disk 205 and the screen cylinder 109 can be disassembled so that the material can be placed inside the screen cylinder 109, and the discharged water can be discharged through the drain valve at the bottom of the housing 1.

[0065] In this embodiment, when the cylinder 103 rotates, the short column 201 synchronously drives the moving gear 202 to rotate. The moving gear 202 transmits power to the idler gear 203, which in turn transmits power to the driving gear 204, thereby driving the rotating disk 205. The rotating disk 205 drives the screen cylinder 109 to rotate, generating centrifugal force, which promotes the discharge of moisture from the material. By using a single power source to simultaneously perform extrusion and rotation, the dewatering efficiency is effectively improved, energy consumption is reduced, and thus cost reduction is achieved.

[0066] In addition, a battery pack may be provided in this application to provide power to the devices inside the drive device 101. The electrofusion connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0067] Working principle: The material to be dehydrated is placed inside the screen cylinder 109, the rotating disc 205 and the screen cylinder 109 are closed, and the drive device 101 is driven by the controller to output power stably. The drive device 101 drives the cylinder 103 to rotate through the connecting column 102. When the cylinder 103 rotates, the L-shaped rod 105 reciprocates in a vertical linear motion through the curved groove 104, and the friction is reduced by the ball bearings 106. The L-shaped rod 105 then drives the pressure plate 108 to reciprocate through the long rod 107, thereby continuously squeezing the material in the screen cylinder 109 and expelling the water.

[0068] Meanwhile, when the cylinder 103 rotates, the cylinder 103 drives the drive gear 202 to rotate synchronously through the short column 201. The drive gear 202 then transmits power to the idler gear 203, and the idler gear 203 further transmits power to the drive gear 204. The rotating disk 205 drives the screen cylinder 109 to rotate, generating centrifugal force and discharging the moisture contained in the material.

[0069] This design, through a single power source, simultaneously performs squeezing and rotation operations, improving dehydration efficiency, saving energy, and reducing costs.

[0070] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0071] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A continuous dehydration device for polymeric organic matter, comprising a shell (1) and a lid (2), wherein the shell (1) and the lid (2) are detachably connected, characterized in that, Also includes: The sieve cylinder (109) is located inside the housing (1); The reciprocating assembly is movably embedded inside the screen cylinder (109), including a pressure plate (108), and the pressure plate (108) is movably embedded inside the screen cylinder (109); The high molecular weight organic matter can be squeezed by the reciprocating linear motion of the pressure plate (108) inside the screen cylinder (109); The rotating component, located inside the housing (1), includes a power gear (204), which rotates to drive the high molecular organic matter to rotate.

2. The continuous dehydration device for polymeric organic compounds according to claim 1, characterized in that, The reciprocating component includes: The drive unit (101) is fixedly installed on the top of the bucket lid (2), and the output end of the drive unit (101) is fixedly connected to the connecting column (102). The connecting column (102) is movably embedded inside the bucket lid (2); A cylinder (103) is fixedly connected to the bottom of the connecting column (102); The long rod (107) is fixedly connected to one side of the outer surface of the pressure plate (108).

3. The continuous dehydration device for polymeric organic matter according to claim 2, characterized in that, One end of the long rod (107) is fixedly connected to an L-shaped rod (105), and a ball bearing (106) is movably embedded inside the L-shaped rod (105).

4. The continuous dehydration device for polymeric organic matter according to claim 3, characterized in that, A curved groove (104) is provided on one side of the outer surface of the cylinder (103), and the ball (106) can be embedded in the interior of the curved groove (104).

5. The continuous dehydration device for polymeric organic compounds according to claim 1, characterized in that, A limiting ring (110) is fixedly sleeved on one side of the outer surface of the screen cylinder (109), and the limiting ring (110) is movably embedded inside the shell (1).

6. The continuous dehydration device for polymeric organic compounds according to claim 1, characterized in that, The rotating component includes: A short column (201) is fixedly connected to the bottom of a cylinder (103), and a moving gear (202) is fixedly connected to the bottom of the short column (201). The support column (206) is fixedly connected to the inner wall of the housing (1), and an idler gear (203) is provided on one side of the outer surface of the support column (206). The moving gear (202) meshes with the idler gear (203), and the idler gear (203) meshes with the driving gear (204).

7. The continuous dehydration device for polymeric organic matter according to claim 2, characterized in that, The bottom of the power gear (204) is fixedly connected to a rotating disk (205), and a long rod (107) passes through the inside of the power gear (204); The outer periphery of the rotating disk (205) is fixedly connected to the interior of the sieve cylinder (109).

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