A device for quickly drying and shaping a wine jar blank

Abstract

The utility model provides a kind of quick drying and shaping device of wine jar blank, including drying cabinet and cabinet door being connected in the front of drying cabinet by hinge, further include, first placing rack and second placing rack are staggered, the top center of first placing rack is fixedly installed with electric telescopic rod, the telescopic end of electric telescopic rod is fixedly connected with the bottom center of second placing rack, it is fixedly arranged with the telescopic rod of even distribution between the top of first placing rack and the bottom of second placing rack, the top of first placing rack and second placing rack are fixedly installed with the shock absorber spring respectively covered in the outside of telescopic rod, and the vertical section of first placing rack and second placing rack is fixedly installed with the placing plate of even distribution;Heat supply component, heat supply component is installed in the outside wall of drying cabinet.The utility model avoids that wine jar bottom is adhered by long time contact with same placing plate, effectively reduces the substandard rate of wine jar, improves product quality.

Description

Technical Field

[0001] This utility model relates to the field of wine jar processing and production technology, specifically to a rapid drying and shaping device for wine jar blanks. Background Technology

[0002] In the production of wine jars, drying and shaping is one of the key processes, directly affecting the quality of the finished product and its subsequent performance. Traditional drying methods mostly employ natural air drying or fixed drying equipment.

[0003] A search revealed that Chinese patent application CN202021761836.0 discloses "an automatic drying device for heavy-duty ceramic wine jar blanks, comprising a base and a third through pipe. A box is fixedly connected to the top of the base, a power chamber is provided at the bottom of the box, a cavity is provided above the power chamber, an electrical chamber is provided above the cavity, a temperature sensor is provided through the side wall of the electrical chamber, a reduction motor is provided at the top of the base, a rotating shaft extends from one end of the reduction motor, a rotating disk is fixedly connected to one end of the rotating shaft, a blank is provided at the top of the rotating disk, a hot air blower is provided on one side of the reduction motor, an electric push rod is provided at the top of the inner wall of the box, a lifting rod is provided through the side wall of the electric push rod, a dehumidifier is provided on the other side of the reduction motor, a fourth through pipe is provided through the side wall of the dehumidifier, and a moisture absorption port is provided through the side wall of the cavity. This utility model can quickly and effectively dry the blanks." However, it still has the following drawbacks: (1) When the bottom of the wine jar (especially the earthenware material) is in contact with the placement plate for a long time during high temperature drying, it is easy for moisture to seep out or the material to soften and stick together. When separated, it may be damaged, which increases the defect rate of the wine jar.

[0004] Therefore, we have made improvements to this and proposed a device for rapid drying and shaping of wine jar blanks. Utility Model Content

[0005] The purpose of this invention is to address the problem that existing wine jars (especially those made of clay) are prone to sticking together when the bottom is in prolonged contact with the placement plate during high-temperature drying due to moisture seepage or material softening. This can lead to breakage during separation and increase the defect rate of the wine jars.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution: A rapid drying and shaping device for wine jar blanks is provided to improve the above-mentioned problems.

[0007] The present invention is as follows: Includes a drying oven and a cabinet door hinged to the front of the drying oven, and also includes... The first and second placement racks are staggered. An electric telescopic rod is fixedly installed at the top center of the first placement rack. The telescopic end of the electric telescopic rod is fixedly connected to the bottom center of the second placement rack. Telescopic rods are evenly distributed between the top of the first placement rack and the bottom of the second placement rack. Shock-absorbing springs are fixedly installed between the top of the first placement rack and the second placement rack, respectively covering the outside of the telescopic rods. Placement plates are evenly distributed on the vertical sections of both the first and second placement racks. A heating component is installed on the outer wall of the drying chamber to heat the inner cavity of the drying chamber, so that the wine jars can be dried and shaped quickly. A dehumidification component is installed at the center of the top of the drying chamber to dehumidify the interior of the drying chamber, thereby making the wine jars heat more evenly.

[0008] As a preferred technical solution of this utility model, when the electric telescopic rod is in a fully retracted or fully extended state, the placement plates of the first placement frame and the second placement frame are misaligned.

[0009] As a preferred technical solution of this utility model, the heating component includes a U-shaped protective cover fixedly installed on the outer wall of the drying chamber, a hot air fan installed inside the U-shaped protective cover, a Y-shaped conveying pipe fixedly installed at the air outlet end of the hot air fan, and uniformly distributed air outlet nozzles fixedly arranged on the outer wall of the Y-shaped conveying pipe, with any of the air outlet nozzles penetrating into the drying chamber and extending into its inner cavity.

[0010] As a preferred technical solution of this utility model, the dehumidification component includes a dehumidifier fixedly installed at the center of the top of the drying box, and the air inlet end of the dehumidifier is connected to the inner cavity of the drying box.

[0011] As a preferred technical solution of this utility model, a symmetrically distributed fixing box is fixedly installed on the top of the drying oven, and a driving fan is fixedly installed on the inner side wall of any of the fixing boxes, with the air outlet of the driving fan facing the inner cavity of the drying oven.

[0012] As a preferred technical solution of this utility model, an observation window is fixedly installed at the center of the cabinet door, a handle is fixedly installed on the outer wall of the cabinet door, and a sealing ring can be detachably installed at the connection between the drying oven and the cabinet door.

[0013] As a preferred technical solution of this utility model, a temperature sensor and a humidity sensor are respectively fixedly installed on the end of the drying oven away from the cabinet door by bolts, and a controller is also fixedly installed on the front of the U-shaped protective cover. The controller is electrically connected to the electric telescopic rod, the hot air blower, the dehumidifier, the temperature sensor and the humidity sensor.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: In the solution of this utility model: 1. By setting up staggered first and second placement racks, and using an electric telescopic rod to move the second placement rack up and down relative to the first placement rack, the contact position between the bottom of the wine jar and the placement plate changes during the drying and shaping process. This solves the problem in the prior art where the bottom of the wine jar is in prolonged contact with the placement plate during high-temperature drying, which can easily lead to adhesion due to moisture seepage or material softening, and may cause damage during separation, thus increasing the defect rate of the wine jar. 2. Hot air is generated by a hot air blower and evenly delivered into the drying chamber through a Y-shaped conveying pipe and evenly distributed air nozzles. At the same time, the drive fan is used to accelerate the air flow in the drying chamber, so that the hot air can circulate better in the chamber, making the jars heat more evenly and avoiding excessive local temperature of the wine jars. Attached Figure Description

[0015] Figure 1 One of the three-dimensional structural schematic diagrams of the rapid drying and shaping device for wine jar blanks provided by this utility model; Figure 2 An exploded structural diagram of the rapid drying and shaping device for wine jar blanks provided by this utility model; Figure 3 A second three-dimensional structural schematic diagram of the rapid drying and shaping device for wine jar blanks provided by this utility model; Figure 4 A schematic diagram of the drying box and the first placement rack of the rapid drying and shaping device for wine jar blanks provided by this utility model; Figure 5 Exploded view of the first and second placement racks of the rapid drying and shaping device for wine jar blanks provided by this utility model; Figure 6 A three-dimensional structural diagram of the heating component of the rapid drying and shaping device for wine jar blanks provided by this utility model; Figure 7 The rapid drying and shaping device for wine jar blanks provided by this utility model Figure 4 A magnified structural diagram at point A in the diagram.

[0016] The image shows: 1. Drying oven; 2. Cabinet door; 3. First placement rack; 4. Second placement rack; 310. Electric telescopic rod; 311. Telescopic rod; 313. Shock-absorbing spring; 314. Placement plate; 5. Heating assembly; 501. U-shaped protective cover; 502. Hot air blower; 503. Y-shaped conveying pipe; 504. Air outlet nozzle; 6. Dehumidification assembly; 601. Dehumidifier; 7. Fixing box; 701. Drive fan; 8. Observation window; 9. Handle; 10. Temperature sensor; 11. Humidity sensor; 12. Controller. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0018] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0019] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0021] like Figure 1-7 As shown, this embodiment proposes a rapid drying and shaping device for wine jar blanks, including a drying chamber 1 and a cabinet door 2 connected to the front of the drying chamber 1 by a hinge, and also includes... The first placement frame 3 and the second placement frame 4 are staggered. An electric telescopic rod 310 is fixedly installed at the top center of the first placement frame 3. The telescopic end of the electric telescopic rod 310 is fixedly connected to the bottom center of the second placement frame 4. Telescopic rods 311 are evenly distributed between the top of the first placement frame 3 and the bottom of the second placement frame 4. Shock-absorbing springs 313 are fixedly installed between the top of the first placement frame 3 and the second placement frame 4, respectively covering the outside of the telescopic rods 311. Placement plates 314 are evenly distributed fixedly installed on the vertical sections of the first placement frame 3 and the second placement frame 4. Heating component 5 is installed on the outer wall of drying chamber 1 and is used to heat the inner cavity of drying chamber 1 so that the wine jar can be dried and shaped quickly. Dehumidification component 6 is installed at the center of the top of the drying chamber 1 to dehumidify the inner cavity of the drying chamber 1, so that the wine jar is heated more evenly.

[0022] like Figure 4 , Figure 5 and Figure 7As shown, in a preferred embodiment, based on the above method, when the electric telescopic rod 310 is in a fully retracted or fully extended state, the placement plate 314 of the first placement rack 3 and the placement plate 314 of the second placement rack 4 are staggered, which can prevent the bottom of the wine jar from sticking to the same placement plate 314 for a long time, effectively reducing the defect rate of the wine jar and improving product quality.

[0023] like Figure 2 , Figure 3 and Figure 6 As shown, in a preferred embodiment, based on the above method, the heating component 5 further includes a U-shaped protective cover 501 fixedly installed on the outer wall of the drying chamber 1, a hot air blower 502 installed inside the U-shaped protective cover 501, a Y-shaped conveying pipe 503 fixedly installed at the air outlet end of the hot air blower 502, and uniformly distributed air outlet nozzles 504 fixedly provided on the outer wall of the Y-shaped conveying pipe 503. Any air outlet nozzle 504 extends into the inner cavity of the drying chamber 1, thereby realizing the heating and drying of the wine jar.

[0024] like Figure 1 , Figure 2 and Figure 3 As shown, in a preferred embodiment, based on the above method, the dehumidification component 6 further includes a dehumidifier 601 fixedly installed at the center of the top of the drying chamber 1. The air inlet of the dehumidifier 601 is connected to the inner cavity of the drying chamber 1, thereby maintaining a dry environment inside the chamber and making the wine jars heat more evenly.

[0025] like Figure 1 , Figure 2 and Figure 3 As shown, in a preferred embodiment, based on the above method, the top of the drying oven 1 is further provided with symmetrically distributed fixing boxes 7, and a drive fan 701 is fixedly installed on the inner side wall of any fixing box 7. The air outlet of the drive fan 701 is directly facing the inner cavity of the drying oven 1, which can accelerate the air flow inside the drying oven 1, so that the hot air circulates better inside the oven and the jar is heated more evenly.

[0026] like Figure 1 and Figure 2 As shown, in a preferred embodiment, based on the above method, an observation window 8 is fixedly installed at the center of the cabinet door 2, a handle 9 is fixedly installed on the outer wall of the cabinet door 2, and a sealing ring can be detachably installed at the connection between the drying oven 1 and the cabinet door 2, so that the drying status of the wine jars in the drying oven 1 can be observed at any time through the observation window 8.

[0027] like Figure 1 , Figure 2 and Figure 4As shown, in a preferred embodiment, based on the above method, a temperature sensor 10 and a humidity sensor 11 are respectively fixedly installed on the end of the drying oven 1 away from the cabinet door 2 by bolts. A controller 12 is also fixedly installed on the front of the U-shaped protective cover 501. The controller 12 is electrically connected to the electric telescopic rod 310, the hot air blower 502, the dehumidifier 601, the temperature sensor 10, and the humidity sensor 11. The temperature sensor 10 and the humidity sensor 11 monitor the temperature and humidity inside the drying oven 1 in real time to ensure that the drying process is carried out under suitable temperature and humidity conditions.

[0028] Specifically, when using this rapid drying and shaping device for wine jar blanks: first, open the cabinet door 2 and place the wine jar to be dried and shaped on the placement plate 314 of the first placement rack 3 and the second placement rack 4. At this time, the electric telescopic rod 310 is in the initial state, and the placement plate 314 of the first placement rack 3 is flush with the placement plate 314 of the second placement rack 4. Start the hot air blower 502 in the heating component 5. The hot air blower 502 generates hot air, which is evenly delivered to the inner cavity of the drying chamber 1 through the Y-shaped conveying pipe 503 and the air outlet nozzle 504 to heat and dry the wine jar. At the same time, starting the drive fan 701 can accelerate the air flow inside the drying chamber 1, allowing the hot air to circulate better inside the chamber, making the jars heat up more evenly, and preventing the local temperature of the wine jars from getting too high. During the drying process, the electric telescopic rod 310 is controlled by the controller 12 to extend and retract. When the electric telescopic rod 310 is in a fully retracted or fully extended state, the placement plate 314 of the first placement rack 3 and the placement plate 314 of the second placement rack 4 are misaligned, so that the second placement rack 4 moves up and down relative to the first placement rack 3, and the contact position between the bottom of the wine jar and the placement plate 314 changes. This avoids the bottom of the wine jar from sticking to the same placement plate 314 for a long time, effectively reducing the defect rate of the wine jar and improving product quality. At the same time, the telescopic rod 311 and the shock-absorbing spring 313 provide guidance and cushioning for the movement of the second placement rack 4. Meanwhile, the humidity sensor 11 monitors the humidity inside the drying chamber 1 in real time. When the humidity inside the drying chamber 1 is high, the dehumidifier 601 in the dehumidification component 6 is activated. The dehumidifier 601 absorbs the water vapor inside the drying chamber 1, keeping the chamber dry and making the wine jar heat more evenly. Operators can observe the drying status of the wine jars in the drying chamber 1 at any time through the observation window 8 on the cabinet door 2. When the wine jars have reached the required drying and shaping, the heating component 5, the dehumidification component 6 and the drive fan 701 are turned off, the movement of the electric telescopic rod 310 is stopped, the cabinet door 2 is opened, and the dried and shaped wine jars are taken out.

[0029] All technical features in this embodiment can be freely combined according to actual needs.

[0030] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A rapid drying and shaping device for wine jar blanks, comprising a drying chamber (1) and a cabinet door (2) connected to the front of the drying chamber (1) by a hinge, characterized in that, It also includes, The first placement rack (3) and the second placement rack (4) are staggered. An electric telescopic rod (310) is fixedly installed at the top center of the first placement rack (3). The telescopic end of the electric telescopic rod (310) is fixedly connected to the bottom center of the second placement rack (4). A telescopic rod (311) is fixedly arranged between the top of the first placement rack (3) and the bottom of the second placement rack (4). Shock-absorbing springs (313) are fixedly installed between the top of the first placement rack (3) and the second placement rack (4) respectively covering the outside of the telescopic rod (311). A placement plate (314) is fixedly installed on the vertical section of both the first placement rack (3) and the second placement rack (4). Heating component (5), which is installed on the outer wall of the drying box (1) to heat the inner cavity of the drying box (1) so that the wine jar can be dried and shaped quickly; Dehumidification component (6) is installed at the center of the top of the drying box (1) to dehumidify the inner cavity of the drying box (1) so that the wine jar is heated more evenly.

2. The rapid drying and shaping device for wine jar blanks according to claim 1, characterized in that, When the electric telescopic rod (310) is in a fully retracted or fully extended state, the placement plate (314) of the first placement rack (3) and the placement plate (314) of the second placement rack (4) are misaligned.

3. The rapid drying and shaping device for wine jar blanks according to claim 1, characterized in that, The heating assembly (5) includes a U-shaped protective cover (501) fixedly installed on the outer wall of the drying chamber (1). A hot air blower (502) is installed inside the U-shaped protective cover (501). A Y-shaped conveying pipe (503) is fixedly installed at the air outlet end of the hot air blower (502). A uniformly distributed air outlet nozzle (504) is fixedly provided on the outer wall of the Y-shaped conveying pipe (503), and any of the air outlet nozzles (504) extends into the inner cavity of the drying chamber (1).

4. The rapid drying and shaping device for wine jar blanks according to claim 1, characterized in that, The dehumidification assembly (6) includes a dehumidifier (601) fixedly installed at the center of the top of the drying box (1), and the air inlet of the dehumidifier (601) is connected to the inner cavity of the drying box (1).

5. The rapid drying and shaping device for wine jar blanks according to claim 4, characterized in that, The top of the drying oven (1) is fixedly installed with symmetrically distributed fixed boxes (7), and a drive fan (701) is fixedly installed on the inner side wall of any of the fixed boxes (7), and the air outlet of the drive fan (701) is facing the inner cavity of the drying oven (1).

6. The rapid drying and shaping device for wine jar blanks according to claim 3, characterized in that, An observation window (8) is fixedly installed at the center of the cabinet door (2), and a handle (9) is fixedly installed on the outer wall of the cabinet door (2). A sealing ring can be detachably installed at the connection between the drying oven (1) and the cabinet door (2).

7. The rapid drying and shaping device for wine jar blanks according to claim 6, characterized in that, The drying oven (1) is fixedly installed with a temperature sensor (10) and a humidity sensor (11) by bolts at one end away from the cabinet door (2). A controller (12) is also fixedly installed on the front of the U-shaped protective cover (501). The controller (12) is electrically connected to the electric telescopic rod (310), the hot air blower (502), the dehumidifier (601), the temperature sensor (10), and the humidity sensor (11).

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