Electric furnace with easy maintenance
Patent Information
- Application Number
- CN202522517266.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0002]传统的电炉更换硅碳棒需要两个人移开厚重的排风罩,再由人员乘梯子上到电炉的顶部,拆下硅碳棒顶部和底部的连带和螺钉螺母,然后进行更换,电炉顶部及周围虽然有厚厚的隔热层,顶部温度仍然较高,容易烫伤,操作费时费力,登高操作也不安全
1、本实用新型电炉本体维修时,将电炉本体两侧的侧炉板一或者侧炉门二打开,用绝缘夹将损坏的硅碳棒从硅碳棒连接装置上取下来,然后再用绝缘夹将新的硅碳棒安装在限位凹槽一和限位凹槽二之间,利用限位凹槽一和限位凹槽二之间的形状结构设计进行位置锁定,配合关上侧炉板一或者侧炉门二,即可使用,非常的方便快捷。
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Figure CN224872858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fire assay apparatus technology, specifically an electric furnace that is easy to maintain and repair. Background Technology
[0002] Replacing silicon carbide rods in a traditional electric furnace requires two people to remove the heavy exhaust hood, and then a person to climb a ladder to the top of the furnace to remove the connecting strips and screws and nuts at the top and bottom of the silicon carbide rods before replacement. Although there is a thick heat insulation layer on the top and around the furnace, the temperature at the top is still high, which can easily cause burns. The operation is time-consuming and laborious, and climbing to a height is also unsafe.
[0003] Traditional electric furnaces have their wiring at the bottom of the circuit. When the furnace is hot, molten slag drips from the furnace chamber and can easily fall onto the wires at the bottom of the furnace, burning them, causing short circuits, damaging the circuit, or even causing a fire. Utility Model Content
[0004] The purpose of this invention is to provide an electric furnace that is easy to maintain and repair, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An electric furnace for easy maintenance includes a furnace body and a vent located on the top of the furnace body. A side furnace plate is rotatably mounted on one side of the furnace body via a hinge, and a side furnace door is rotatably mounted on the other side of the furnace body via a hinge. A limiting component for auxiliary maintenance is installed inside the side furnace plate and the side furnace door. The limiting component includes a sealing layer, a limiting groove 1, and a limiting groove 2. The sealing layer contains the limiting groove 1, and both sides of the furnace body are equipped with limiting grooves 2. A silicon carbide rod assembly for heating is disposed between the limiting grooves 1 and 2.
[0006] Furthermore, the silicon carbide rod assembly includes an insulating clamp, an extension post, and a silicon carbide rod, and an extension post is installed at both ends of the silicon carbide rod, with an insulating clamp provided at the end of the extension post.
[0007] Furthermore, the silicon carbide rod assembly is distributed in a one-to-one correspondence with the limiting groove one and the limiting groove two.
[0008] Furthermore, the length of the extension column and silicon carbide rod assembly is greater than the length of the first side furnace plate or the second side furnace door.
[0009] Furthermore, a wiring port is provided on the rear side of the electric furnace body, and a front furnace door is installed on the front side of the electric furnace body.
[0010] Furthermore, the interior of the front furnace door is provided with a viewing window, and a rotating shaft is rotatably installed on one side of the interior of the front furnace door.
[0011] Furthermore, a mounting plate is provided at the end of the rotating shaft, and the electric furnace body is fixedly mounted on the outer surface of the mounting plate by bolts.
[0012] The electric furnace provided by this utility model, which is convenient to maintain and repair, has the following beneficial effects: 1. When repairing the electric furnace body of this utility model, open the side furnace plate 1 or side furnace door 2 on both sides of the electric furnace body, use insulating clips to remove the damaged silicon carbide rod from the silicon carbide rod connecting device, and then use insulating clips to install the new silicon carbide rod between the limiting groove 1 and the limiting groove 2. The position is locked by utilizing the shape and structure design between the limiting groove 1 and the limiting groove 2. After closing the side furnace plate 1 or the side furnace door 2, it can be used. It is very convenient and quick.
[0013] 2. The side furnace plates or side furnace doors on both sides of the electric furnace body of this utility model can be opened, making it easy to clean the furnace chamber and replace the furnace bricks. Maintenance is very convenient, saving manpower and time and improving work efficiency. In addition, the wiring port of the electric furnace body is on the back of the electric furnace body. Even if there is molten slag dripping in the furnace chamber at high temperature, it will not drip onto the wires, greatly increasing the safety factor. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of this application, the accompanying drawings used in this application will be briefly described below. Obviously, the drawings described below are merely some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without any creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of an electric furnace that is easy to maintain and repair, as described in an embodiment of this application. Figure 2 This is a schematic diagram of the structure of a limiting component in an electric furnace that is convenient for maintenance and repair, as described in an embodiment of this application. Figure 3 This is a schematic diagram of the structure of a silicon carbide rod assembly in an electric furnace that is easy to maintain and repair, as described in an embodiment of this application. Figure 4 This is a structural schematic diagram of the electric furnace body from another perspective in an embodiment of this application, illustrating an electric furnace designed for easy maintenance and repair.
[0016] In the diagram: 1. Electric furnace body; 2. Mounting plate; 3. Rotating shaft; 4. Front furnace door; 5. Viewing window; 6. Vent; 7. Side furnace plate one; 8. Side furnace door two; 9. Limiting assembly; 901. Sealing layer; 902. Limiting groove one; 903. Limiting groove two; 10. Silicon carbide rod assembly; 1001. Insulating clamp; 1002. Extension column; 1003. Silicon carbide rod; 11. Wiring port. Detailed Implementation
[0017] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0020] In the description of the embodiments of this application, the technical terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0021] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0022] like Figures 1-4As shown, this application provides an electric furnace that is easy to maintain and repair, including an electric furnace body 1. A side furnace plate 7 is rotatably mounted on one side of the electric furnace body 1 via a hinge, and a side furnace door 8 is rotatably mounted on the other side of the electric furnace body 1 via a hinge. The side furnace plate 7 and the side furnace door 8 have the same structure. The furnace bricks of the electric furnace body 1 are made of high-temperature resistant composite material, which can withstand temperatures up to 1300℃. A vent 6 is located on the top of the electric furnace body 1. Limiting components 9 for auxiliary maintenance are installed inside the side furnace plate 7 and the side furnace door 8.
[0023] In some embodiments, the limiting component 9 includes a sealing layer 901, a first limiting groove 902, and a second limiting groove 903. The sealing layer 901 is provided with the first limiting groove 902 inside, and the second limiting groove 903 is installed on both sides of the electric furnace body 1. A silicon carbide rod assembly 10 for heating is provided between the first limiting groove 902 and the second limiting groove 903. The silicon carbide rod assembly 10 is distributed in a one-to-one correspondence with the first limiting groove 902 and the second limiting groove 903.
[0024] In some other embodiments, the silicon carbide rod assembly 10 includes an insulating clamp 1001, an extension post 1002 and a silicon carbide rod 1003, and extension posts 1002 are installed at both ends of the silicon carbide rod 1003. The length of the extension post 1002 and the silicon carbide rod 1003 is greater than the length of the side furnace plate 7 or the side furnace door 8. An insulating clamp 1001 is provided at the end of the extension post 1002.
[0025] It should be noted that the side furnace plates 7 and side furnace doors 8 located on the left and right sides of the electric furnace body 1 are designed to open via hinges. The side furnace plates 7 and side furnace doors 8 are locked and fixed to the electric furnace body 1, which is convenient for users to maintain, clean, and repair the electric furnace and silicon carbide rods 1003. The side furnace plates 7, side furnace doors 8, and front furnace door 4 are designed to facilitate users to maintain, repair, and operate the electric furnace body 1.
[0026] Furthermore, the shape and structure design of the limiting groove 902 and limiting groove 903 in the side furnace plate 7 or the side furnace door 8, combined with the high-temperature resistant sealing layer 901, further seals the area of silicon carbide rod 1003 between the limiting groove 902 and limiting groove 903, reducing heat loss and facilitating the limiting treatment of the extension column 1002 and silicon carbide rod 1003 located therein, preventing the silicon carbide rod 1003 from shifting, reducing the contact between the electric furnace and the outside world, and also achieving a heat preservation effect. The top and bottom of the silicon carbide rod 1003 are provided with connecting devices, which stably clamp the non-heated extension column 1002 parts at both ends of the silicon carbide rod 1003 with insulating clamps 1001, preventing the silicon carbide rod 1003 from falling off or shifting.
[0027] like Figure 1 and Figure 2As shown, a wiring port 11 is provided on the rear side of the electric furnace body 1, and a front furnace door 4 is installed on the front side of the electric furnace body 1. Wiring from the rear of the electric furnace body 1 can prevent high-temperature molten slag in the electric furnace from dripping onto the wiring at the bottom, which greatly improves safety performance. The electric furnace body 1 is controlled by a program and has multiple automatic heating modes. The program can control heating, heat preservation, temperature switching and other operations. It can be used in conjunction with fire testing automation. A viewing window 5 is provided inside the front furnace door 4, and a rotating shaft 3 is rotatably installed on one side inside the front furnace door 4. A mounting plate 2 is provided at the end of the rotating shaft 3, and the electric furnace body 1 is fixed to the outer surface of the mounting plate 2 by bolts. The design of the mounting plate 2 and the rotating shaft 3 allows the front furnace door 4 to be opened for putting in and taking out materials during operation.
[0028] When repairing the silicon carbide rod 1003 and the electric furnace body 1, open the side furnace plate 7 or the side furnace door 8 on both sides of the electric furnace body 1. Use the insulating clamp 1001 to remove the damaged silicon carbide rod 1003 from the silicon carbide rod 1003 connecting device. Then use the insulating clamp 1001 to install the new silicon carbide rod 1003 between the limiting groove 902 and the limiting groove 903. The position is locked by the shape and structure design between the limiting groove 902 and the limiting groove 903. Then close the side furnace plate 7 or the side furnace door 8 and it can be used. Finally, the wiring port 11 of the electric furnace body 1 is on the back of the electric furnace body 1. Even if there is molten slag dripping from the furnace at high temperature, it will not drip onto the wires, greatly increasing the safety factor.
[0029] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An electric furnace that is easy to maintain and repair, comprising an electric furnace body (1) and a vent (6) disposed on the top of the electric furnace body (1), characterized in that, A side furnace plate (7) is rotatably mounted on one side of the electric furnace body (1) via a hinge, and a side furnace door (8) is rotatably mounted on the other side of the electric furnace body (1) via a hinge. A limiting component (9) for auxiliary maintenance is installed inside the side furnace plate (7) and the side furnace door (8). The limiting component (9) includes a sealing layer (901), a limiting groove (902) and a limiting groove (903). The sealing layer (901) is provided with a limiting groove (902). A limiting groove (903) is installed on both sides of the electric furnace body (1). A silicon carbide rod assembly (10) for heating is provided between the limiting groove (902) and the limiting groove (903).
2. The electric furnace for convenient maintenance and repair according to claim 1, characterized in that, The silicon carbide rod assembly (10) includes an insulating clip (1001), an extension post (1002) and a silicon carbide rod (1003), and an extension post (1002) is installed at both ends of the silicon carbide rod (1003), and an insulating clip (1001) is provided at the end of the extension post (1002).
3. The electric furnace for convenient maintenance and repair according to claim 2, characterized in that, The silicon carbide rod assembly (10) is distributed in a one-to-one correspondence with the limiting groove one (902) and the limiting groove two (903).
4. The electric furnace for convenient maintenance and repair according to claim 3, characterized in that, The length of the extension column (1002) and silicon carbide rod (1003) is greater than the length of the side furnace plate (7) or the side furnace door (8).
5. The electric furnace for convenient maintenance and repair according to claim 1, characterized in that, The electric furnace body (1) is provided with a wiring port (11) on the rear side, and a front furnace door (4) is installed on the front side of the electric furnace body (1).
6. The electric furnace for convenient maintenance and repair according to claim 5, characterized in that, The front furnace door (4) is provided with a viewing window (5), and a rotating shaft (3) is rotatably installed on one side of the front furnace door (4).
7. An electric furnace that is easy to maintain and repair according to claim 6, characterized in that, The end of the rotating shaft (3) is provided with a mounting plate (2), and the outer surface of the mounting plate (2) is fixedly mounted with the electric furnace body (1) by bolts.