Rupture-resistant furnace tube
Patent Information
- Application Number
- CN202522521482.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0003]本实用新型的目的是提供一种防爆裂的炉管,用以解决现有的炉管使用过程中容易产生爆裂现象的缺陷
本实用新型,通过设置热缓冲结构,通过热缓冲、防腐过滤、柔性支撑及实时监测的多重防护,可以通过散热鳍片快速散发至外界,使炉管本体因温度变化产生的热应力被弹性件吸收缓冲,可以从根源上降低炉管爆裂风险,提升设备运行安全性和使用寿命。
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Figure CN224872859U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of furnace tube technology, and in particular to an explosion-proof furnace tube. Background Technology
[0002] Furnace tubes are the core components of industrial heating equipment. They are mainly used to carry high-temperature media and realize heat transfer. They are widely used in chemical, metallurgical, and energy industries. Their working environment is often accompanied by high temperature, high pressure and corrosive media, so they have high performance requirements. The thermal stress generated during the heating and cooling process of existing furnace tubes cannot be effectively released. At the same time, corrosive media can easily cause local erosion of the inner wall of the furnace tubes. Furthermore, there is a lack of real-time monitoring and buffering mechanisms for furnace tube deformation, which means that the furnace tubes still have the risk of bursting during long-term use, seriously affecting production safety and equipment lifespan. Utility Model Content
[0003] The purpose of this invention is to provide an explosion-proof furnace tube to solve the problem that existing furnace tubes are prone to bursting during use.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an explosion-proof furnace tube, including a furnace tube structure; Heat buffer structure: The heat buffer structure is coaxially mounted on the outside of the furnace tube structure; Furnace tube structure: The furnace tube structure includes a furnace tube body, a pressure sensor, a temperature sensor, a filter screen, and connecting pipes; The pressure sensor is fixedly connected to the output end of the furnace tube body, the temperature sensor is embedded in the inner wall of the furnace tube body, the filter screen is fixedly connected to the inner side of one end of the furnace tube body, and the connecting pipe is fixedly connected to the middle of the outer side of the furnace tube body. Thermal buffer structure: The thermal buffer structure includes a buffer sleeve, an elastic element, and heat dissipation fins; The buffer sleeve is coaxially sleeved on the outside of the furnace tube body, the elastic elements are evenly distributed between the buffer sleeve and the furnace tube body, and the heat dissipation fins are fixedly connected to the outer wall of the buffer sleeve.
[0005] Preferably, the thermal buffer structure further includes a thermally conductive silicone layer; The thermally conductive silicone layer is bonded between the furnace tube body and the elastic element, and the thickness of the thermally conductive silicone layer is 2-5mm.
[0006] Preferably, the elastic element is a high-temperature resistant alloy spring, the elastic element has a telescoping range of 0-10mm, and the inner wall of the buffer sleeve is provided with an installation groove that matches the elastic element.
[0007] Preferably, the heat dissipation fins and the buffer sleeve are integrally formed, the spacing between the heat dissipation fins is 10-15mm, and the surface of the heat dissipation fins is coated with a high-temperature resistant and rust-proof coating.
[0008] Preferably, the furnace tube structure further includes a support base and 17; The support base is located on one side of the furnace tube body, and 17 is fixedly connected to one end of the support base.
[0009] Preferably, it also includes an adjustment structure; The adjustment structure includes a bracket, a screw barrel, a threaded rod, and a main bevel gear; The bracket is sleeved on both ends of the outer side of the buffer sleeve, the screw barrel is fixedly connected to the bottom of the bracket, the threaded rod is rotatably connected to both ends of the inner side of the support seat, and the main bevel gear is fixedly connected to one end of the threaded rod.
[0010] Preferably, the adjustment structure further includes a knob, a connecting rod, and an auxiliary bevel gear; The connecting rod is rotatably connected to the inner middle of the support base, the knob is fixedly connected to one end of the connecting rod, and the auxiliary bevel gear is fixedly connected to both ends of the connecting rod.
[0011] The explosion-proof furnace tube provided by this utility model has the following advantages: This invention, by setting up a heat buffer structure, provides multiple protections through heat buffering, corrosion-resistant filtration, flexible support, and real-time monitoring. The heat can be quickly dissipated to the outside through heat dissipation fins, and the thermal stress generated by temperature changes in the furnace tube body can be absorbed and buffered by elastic components. This can reduce the risk of furnace tube rupture from the source and improve the safety and service life of the equipment.
[0012] Based on the aforementioned beneficial effects, an adjustment structure is provided. Through the auxiliary cooperation between the bracket and the screw cylinder, when the connecting rod rotates, the screw cylinder can be made to rise vertically at both ends of the support along the threaded trajectory outside the threaded rod. This can assist the staff in adjusting the actual usage position of the furnace tube body according to the actual flue gas requirements, thereby increasing the overall practicality and flexibility of the furnace tube body. Attached Figure Description
[0013] Figure 1 This is an axonometric view of the present invention; Figure 2 This is another isometric view of the present invention; Figure 3 This is a three-dimensional schematic diagram of the adjustment structure of this utility model; Figure 4 This is a schematic diagram showing the disassembled components of the heat buffer structure of this utility model; Figure 5 This is a three-dimensional view of the heat buffer structure of this utility model.
[0014] Explanation of the reference numerals in the figure: 11. Furnace tube body; 12. Support base; 13. Pressure sensor; 14. Temperature sensor; 15. Filter screen; 16. Connecting pipe; 21. Buffer sleeve; 22. Elastic element; 23. Heat dissipation fins; 24. Thermally conductive silicone layer; 31. Bracket; 32. Screw barrel; 33. Threaded rod; 34. Main bevel gear; 35. Rotary knob; 36. Connecting rod; 37. Auxiliary bevel gear. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figures 1-5 This utility model provides an explosion-proof furnace tube and a furnace tube structure; Heat buffer structure: The heat buffer structure is coaxially mounted on the outside of the furnace tube structure; Furnace tube structure: The furnace tube structure includes furnace tube body 11, pressure sensor 13, temperature sensor 14, filter screen 15 and connecting pipe 16; Pressure sensor 13 is fixedly connected to the output end of furnace tube body 11, temperature sensor 14 is embedded in the inner wall of furnace tube body 11, filter screen 15 is fixedly connected to the inner side of one end of furnace tube body 11, and connecting pipe 16 is fixedly connected to the middle of the outer side of furnace tube body 11. The furnace tube structure also includes support seats 12 and 17; The support base 12 is disposed on one side of the furnace tube body 11, and 17 is fixedly connected to one end of the support base 12; Thermal buffer structure: The thermal buffer structure includes a buffer sleeve 21, an elastic element 22, and heat dissipation fins 23; The buffer sleeve 21 is coaxially sleeved on the outside of the furnace tube body 11, the elastic element 22 is evenly distributed between the buffer sleeve 21 and the furnace tube body 11, and the heat dissipation fins 23 are fixedly connected to the outer wall of the buffer sleeve 21. The thermal buffer structure also includes a thermally conductive silicone layer 24; The thermally conductive silicone layer 24 is attached between the furnace tube body 11 and the elastic element 22, and the thickness of the thermally conductive silicone layer 24 is 2-5mm. The elastic element 22 is made of high temperature resistant alloy spring. The extension and contraction of the elastic element 22 is 0-10mm. The inner wall of the buffer sleeve 21 is provided with an installation groove that matches the elastic element 22. The heat dissipation fins 23 and the buffer sleeve 21 are integrally formed. The spacing of the heat dissipation fins 23 is 10-15mm, and the surface of the heat dissipation fins 23 is coated with a high temperature resistant and rust-proof coating. Through multiple protections including heat buffering, corrosion filtration, flexible support, and real-time monitoring, the heat can be quickly dissipated to the outside through the heat dissipation fins 23, so that the thermal stress generated by temperature changes in the furnace tube body 11 is absorbed and buffered by the elastic element 22. Working principle: During the operation of the furnace tube body 11; First, the support 12 and pressure sensor 13 monitor the temperature and pressure data inside the furnace tube body 11 in real time. The thermal stress generated by temperature changes in the furnace tube body 11 is absorbed and buffered by the elastic element 22, and the thermally conductive silicone layer 24 evenly transfers heat to the buffer sleeve 21. Next, the heat is quickly dissipated to the outside through the heat dissipation fins 23, avoiding deformation and cracking caused by local overheating; This step can reduce the risk of furnace tube rupture at the source and improve the safety and service life of the equipment.
[0017] Please see Figure 1-3 As shown, this embodiment, based on the above embodiment, also includes an adjustment structure; The adjustment structure includes a bracket 31, a screw barrel 32, a threaded rod 33, and a main bevel gear 34; The bracket 31 is sleeved on both ends of the outer side of the buffer sleeve 21, the screw barrel 32 is fixedly connected to the bottom of the bracket 31, the threaded rod 33 is rotatably connected to both ends of the inner side of the support base 12, and the main bevel gear 34 is fixedly connected to one end of the threaded rod 33.
[0018] The adjustment structure also includes a knob 35, a connecting rod 36, and an auxiliary bevel gear 37; The connecting rod 36 is rotatably connected to the inner middle of the support base 12, the knob 35 is fixedly connected to one end of the connecting rod 36, and the auxiliary bevel gear 37 is fixedly connected to both ends of the connecting rod 36. The screw barrel 32 is slidably connected to both ends of the support base 12. The screw barrel 32 and the threaded rod 33 are threadedly connected. The main bevel gear 34 and the auxiliary bevel gear 37 are meshing connected. The connecting rod 36 and the knob 35 are fixedly connected. With the auxiliary cooperation between bracket 31 and screw barrel 32, when the connecting rod 36 rotates, the screw barrel 32 can be vertically raised at both ends of the support base 12 along the threaded trajectory outside the threaded rod 33. Working principle: When using the furnace tube body 11; First, according to the usage requirements, turning the knob 35 clockwise can drive the connecting rod 36 to rotate, so that the auxiliary bevel gear 37 and the main bevel gear 34, which are fixedly connected at both ends of the connecting rod 36, can mesh and connect. Next, the main bevel gear 34 is rotated, which drives the threaded rod 33 to rotate. This allows the screw barrel 32 to rise vertically at both ends of the support base 12 along the threaded trajectory outside the threaded rod 33, thereby allowing the range of use of the furnace tube body 11, which is externally mounted with bracket 31, to be adjusted. This step can help staff adjust the actual position of the furnace tube body 11 according to the actual smoke exhaust requirements, thereby increasing the overall practicality and flexibility of the furnace tube body 11.
[0019] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An explosion-proof furnace tube, comprising a furnace tube structure, characterized in that: Heat buffer structure: The heat buffer structure is coaxially mounted on the outside of the furnace tube structure; Furnace tube structure: The furnace tube structure includes a furnace tube body (11), a pressure sensor (13), a temperature sensor (14), a filter screen (15), and a connecting pipe (16). The pressure sensor (13) is fixedly connected to the output end of the furnace tube body (11), the temperature sensor (14) is embedded in the inner wall of the furnace tube body (11), the filter screen (15) is fixedly connected to the inner side of one end of the furnace tube body (11), and the connecting pipe (16) is fixedly connected to the middle of the outer side of the furnace tube body (11). Thermal buffer structure: The thermal buffer structure includes a buffer sleeve (21), an elastic element (22), and heat dissipation fins (23). The buffer sleeve (21) is coaxially sleeved on the outside of the furnace tube body (11), the elastic element (22) is evenly distributed between the buffer sleeve (21) and the furnace tube body (11), and the heat dissipation fins (23) are fixedly connected to the outer wall of the buffer sleeve (21).
2. The explosion-proof furnace tube according to claim 1, characterized in that, The thermal buffer structure also includes a thermally conductive silicone layer (24); The thermally conductive silicone layer (24) is attached between the furnace tube body (11) and the elastic element (22), and the thickness of the thermally conductive silicone layer (24) is 2-5 mm.
3. The explosion-proof furnace tube according to claim 2, characterized in that, The elastic element (22) is made of high temperature resistant alloy spring. The extension and contraction of the elastic element (22) is 0-10mm. The inner wall of the buffer sleeve (21) is provided with an installation groove that is compatible with the elastic element (22).
4. The explosion-proof furnace tube according to claim 2, characterized in that, The heat dissipation fins (23) and the buffer sleeve (21) are integrally formed. The spacing between the heat dissipation fins (23) is 10-15mm, and the surface of the heat dissipation fins (23) is coated with a high-temperature resistant and rust-proof coating.
5. The explosion-proof furnace tube according to claim 1, characterized in that, The furnace tube structure also includes a support base (12) and 17; The support base (12) is located on one side of the furnace tube body (11), and 17 is fixedly connected to one end of the support base (12).
6. The explosion-proof furnace tube according to claim 1, characterized in that, It also includes adjusting the structure; The adjustment structure includes a bracket (31), a screw (32), a threaded rod (33), and a main bevel gear (34). The bracket (31) is sleeved on both ends of the outer side of the buffer sleeve (21), the screw (32) is fixedly connected to the bottom of the bracket (31), the threaded rod (33) is rotatably connected to both ends of the inner side of the support base (12), and the main bevel gear (34) is fixedly connected to one end of the threaded rod (33).
7. The explosion-proof furnace tube according to claim 6, characterized in that, The adjustment structure also includes a knob (35), a connecting rod (36), and an auxiliary bevel gear (37). The connecting rod (36) is rotatably connected to the inner middle of the support base (12), the knob (35) is fixedly connected to one end of the connecting rod (36), and the auxiliary bevel gear (37) is fixedly connected to both ends of the connecting rod (36).