Flame retardant cooling and water removal all-in-one machine

Abstract

The utility model discloses a fire -retardant cooling water removal integrated machine relates to fire -retardant production equipment technical field, including the organism, be equipped with cooling cavity and water removal cavity in the organism, the front side of the organism is equipped with the controller for controlling equipment operation, cooling cavity and water removal cavity are equipped with cooling assembly and water removal assembly respectively, be equipped with conveying assembly between cooling assembly and water removal assembly, integrate cooling cavity, water removal cavity in the organism, cooling assembly, conveying assembly, water removal assembly cooperation, conveying casing, spiral conveying vane etc. in conveying assembly, can directly convey fire -retardant after cooling in cooling cavity to water removal cavity, save the handling transfer link when process conversion, promote production efficiency, simultaneously, controller unified regulation each component, convenient operation, from the fire -retardant into the feeding hopper, through cooling pipe precooling, shower head shower cooling, to conveying assembly conveying, centrifugal dehydration tank water removal, form the continuous production process.

Description

Technical Field

[0001] This utility model relates to the field of flame retardant production equipment, and in particular to an integrated cooling and dehydration machine for flame retardants. Background Technology

[0002] In the production process of flame retardants, cooling and dehydration are key steps to ensure product quality and have a direct impact on the subsequent storage stability and performance of flame retardants. After reaction or processing, flame retardants are often in a high-temperature state. Cooling at this time can quickly stabilize their chemical properties. Dehydration is for any free water or crystal water that may remain in the flame retardant. Removing excess water can effectively prevent the flame retardant from clumping, deliquescence or mold growth during storage and ensure its storage stability.

[0003] Currently, cooling and dehydration processes are mostly carried out separately, requiring the use of separate cooling and dehydration equipment. This not only increases the equipment footprint but also requires the handling and transfer of flame retardants during process transitions, reducing production efficiency. In addition, existing cooling equipment has poor cooling effect, and dehydration equipment does not remove water completely, affecting the quality of flame retardants. Therefore, we propose an integrated flame retardant cooling and dehydration machine. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated cooling and dehydration machine for flame retardants. This solves the problem mentioned in the background that the cooling and dehydration processes in current flame retardant production equipment are mostly carried out separately, requiring the use of separate cooling and dehydration equipment. This not only increases the equipment's footprint but also requires the handling and transfer of flame retardants during process transitions, reducing production efficiency. Furthermore, existing cooling equipment has poor cooling effect, and dehydration equipment does not completely remove water, affecting the quality of flame retardants.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flame retardant cooling and dehydration integrated machine, comprising a machine body, wherein a cooling chamber and a dehydration chamber are provided inside the machine body, and a controller for controlling the operation of the equipment is provided on the front side of the machine body. A cooling component and a dehydration component are respectively provided in the cooling chamber and the dehydration chamber, and a conveying component is provided between the cooling component and the dehydration component. The cooling component is used to cool the flame retardant, the conveying component is used to convey the flame retardant between the cooling chamber and the dehydration chamber, and the dehydration component is used to remove water from the cooled flame retardant.

[0006] As a further technical solution of this utility model, the cooling assembly includes a cold water tank, a discharge pipe, a connecting pipe, a spray head, a cooling pipe, and a fixing plate. The cold water tank is used to store the cooling medium and is fixedly installed inside one side of the machine body. One end of the discharge pipe is fixedly connected to the cold water tank through a water pump, and the other end is fixedly connected to the connecting pipe. The water pump is located at the bottom of the inside of the cold water tank. Multiple sets of spray heads are provided and are evenly distributed on the connecting pipe. Multiple sets of spray heads are located above the cooling pipe. A liquid level window is opened on one side of the cold water tank.

[0007] As a further technical solution of this utility model, the cooling pipe has a spiral structure and is wound and distributed inside the cooling cavity. The fixing plate is used to fix the cooling pipe to the inner wall of the cooling cavity. One end of the cooling pipe is provided with a feeding hopper on the outside of the cooling cavity, and the other end is connected to the feeding port of the conveying component.

[0008] As a further technical solution of this utility model, the conveying assembly includes a conveying housing, a waterproof motor, a transmission shaft and spiral conveying blades. The output shaft of the waterproof motor is fixedly connected to one end of the transmission shaft, and the waterproof motor is fixedly installed on the outside of one end of the conveying housing.

[0009] As a further technical solution of this utility model, the spiral conveying blade is fixedly installed on the circumferential surface of the conveying shaft and located inside the conveying housing. The bottom of the conveying housing away from the waterproof motor has a discharge port, and the discharge port is connected to the inlet of the dewatering component.

[0010] As a further technical solution of this utility model, the water removal assembly includes a water collection tray, a centrifugal dewatering tank, a discharge pipe, a drive motor, a pulley, a belt, and a drain pipe. The water collection tray is fixedly installed at the bottom of the inside of the water removal chamber, the pulley is fixedly installed at the bottom of the centrifugal dewatering tank, the drive motor drives the centrifugal dewatering tank to rotate through the pulley and belt, and the drain pipe is fixedly installed on one side of the water collection tray and extends to the outside of the water removal chamber.

[0011] As a further technical solution of this utility model, the inner wall of the centrifugal dehydration tank is provided with a guide groove, the bottom of the centrifugal dehydration tank is provided with a detachable filter screen, the discharge pipe is fixedly installed on one side of the centrifugal dehydration tank and an electric valve is provided at the connection point, and a collection box is provided at the bottom rear side of the machine body and at the output end of the discharge pipe.

[0012] This utility model provides an integrated flame retardant cooling and dehydration machine, which has the following advantages compared with the prior art:

[0013] Beneficial effects:

[0014] 1. This integrated flame retardant cooling and dehydration machine integrates the cooling chamber and dehydration chamber into the machine body through a reasonable layout. The cooling component, conveying component, and dehydration component work together. Compared with traditional decentralized equipment, there is no need to configure separate cooling and dehydration equipment, which greatly saves the floor space. The conveying component, such as the conveying shell and spiral conveying blades, can directly convey the cooled flame retardant in the cooling chamber to the dehydration chamber, eliminating the handling and transfer links during process changeover and improving production efficiency. At the same time, the controller uniformly controls all components, making operation convenient. From the moment the flame retardant enters the feed hopper, it is pre-cooled by the cooling pipe, sprayed by the spray head, conveyed by the conveying component, and dehydrated by the centrifugal dehydration tank, forming a continuous production process that is suitable for the needs of large-scale flame retardant production.

[0015] 2. In the cooling assembly, spiral cooling pipes are wound and distributed within the cooling chamber, and the fixed plate provides a stable layout, increasing the contact area with the flame retardant and extending the cooling path. The cold water tank provides a continuous cooling medium, which is sprayed through the spray nozzles for direct cooling. This dual cooling method ensures that the flame retardant is fully cooled, solving the problem of poor cooling effect in existing equipment. In the dehydration assembly, the centrifugal dehydration tank uses a drive motor and pulleys to efficiently remove water using centrifugal force. The inner wall guide groove helps to collect water, and the removable filter screen at the bottom intercepts the material. Combined with the water collection tray and drain pipe, the water is drained quickly, ensuring thorough dehydration. Precise control is maintained at each stage from cooling to dehydration to avoid affecting the quality of the flame retardant due to insufficient cooling or water residue, thus improving subsequent storage and use performance. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a flame retardant cooling and dehydration integrated machine;

[0017] Figure 2 This is a front cross-sectional structural diagram of a flame retardant cooling and dehydration integrated machine;

[0018] Figure 3 A three-dimensional structural diagram of the back of a flame retardant cooling and dehydration integrated machine;

[0019] Figure 4 This is a schematic diagram of the cooling component, conveying component, and dewatering component of an integrated flame retardant cooling and dewatering machine.

[0020] Figure 5 This is a schematic diagram of the cooling component of a flame retardant cooling and dehydration integrated machine.

[0021] In the diagram: 1. Machine body; 2. Cooling chamber; 3. Dewatering chamber; 4. Controller; 5. Cooling assembly; 6. Conveying assembly; 7. Dewatering assembly; 8. Collection box; 501. Cold water tank; 502. Discharge pipe; 503. Connecting pipe; 504. Spray head; 505. Liquid level window; 506. Cooling pipe; 507. Fixing plate; 508. Feed hopper; 601. Conveying shell; 602. Waterproof motor; 603. Conveying shaft; 604. Spiral conveyor blades; 701. Water collection tray; 702. Centrifugal dewatering tank; 703. Discharge pipe; 704. Drive motor; 705. Pulley; 706. Belt; 707. Drain pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 This utility model provides a technical solution: an integrated cooling and dehydration machine for flame retardants, comprising a body 1, a cooling chamber 2 and a dehydration chamber 3 within the body 1, a controller 4 for controlling the operation of the equipment on the front side of the body 1, a cooling component 5 and a dehydration component 7 respectively within the cooling chamber 2 and the dehydration chamber 3, and a conveying component 6 between the cooling component 5 and the dehydration component 7. The cooling component 5 is used to cool the flame retardant, the conveying component 6 is used to convey the flame retardant between the cooling chamber 2 and the dehydration chamber 3, and the dehydration component 7 is used to remove water from the cooled flame retardant. This integrated design allows the cooling, conveying, and dehydration processes to be carried out continuously within the body 1, avoiding the space waste of traditional dispersed equipment. The controller 4 can precisely control the operating parameters of the cooling component 5, the conveying component 6, and the dehydration component 7, such as cooling time, conveying speed, and dehydration duration, reducing the changeover time and manual intervention between equipment, and significantly improving the continuity and automation of flame retardant processing, making it suitable for mass production needs.

[0024] like Figures 4-5As shown, the cooling assembly 5 includes a cold water tank 501, a discharge pipe 502, a connecting pipe 503, spray heads 504, cooling pipes 506, and a fixing plate 507. The cold water tank 501 is used to store the cooling medium and is fixedly installed inside one side of the body 1. One end of the discharge pipe 502 is fixedly connected to the cold water tank 501 via a water pump, and the other end is fixedly connected to the connecting pipe 503. The water pump is located at the bottom of the interior of the cold water tank 501. Multiple sets of spray heads 504 are provided and are evenly distributed on the connecting pipe 503. Multiple sets of spray heads 504 are located above the cooling pipes 506. A liquid level window 505 is provided on one side of the cold water tank 501. The cooling pipes 506 have a spiral structure and are wound around each other. Inside the cooling chamber 2, the fixing plate 507 is used to fix the cooling pipe 506 to the inner wall of the cooling chamber 2. One end of the cooling pipe 506 is located on the outside of the cooling chamber 2 and has a feeding hopper 508. The other end is connected to the feeding port of the conveying component 6. In the cooling component 5, the spiral cooling pipe 506 is firmly fixed to the inner wall of the cooling chamber 2 by the fixing plate 507, which greatly extends the cooling path of the flame retardant and the contact time with the cooling environment. Multiple spray heads 504 spray the cooling medium evenly from above, forming a dual cooling with the cooling pipe 506 to achieve efficient cooling. The liquid level window 505 allows for direct observation of the remaining cooling medium in the cold water tank 501, which is convenient for timely replenishment and ensures that the cooling process is continuous, stable and uninterrupted.

[0025] like Figure 4 As shown, the conveying assembly 6 includes a conveying housing 601, a waterproof motor 602, a transmission shaft 603, and a spiral conveying blade 604. The output shaft of the waterproof motor 602 is fixedly connected to one end of the transmission shaft 603, and the waterproof motor 602 is fixedly installed on the outer side of one end of the conveying housing 601. The spiral conveying blade 604 is fixedly installed on the circumferential surface of the transmission shaft 603 and located inside the conveying housing 601. A discharge port is opened at the bottom of the end of the conveying housing 601 away from the waterproof motor 602, and the discharge port is connected to the inlet of the dewatering assembly 7. In the conveying assembly 6, the waterproof motor 602 provides stable power to drive the transmission shaft 603 and the spiral conveying blade 604 to rotate evenly inside the conveying housing 601. The spiral conveying blade 604 is tightly attached to the inner wall of the conveying housing 601, which can smoothly and without residue convey the cooled flame retardant from the cooling chamber 2 to the dewatering chamber 3. The discharge port of the conveying housing 601 is precisely connected to the inlet of the dewatering assembly 7 to ensure that all materials enter the dewatering process.

[0026] like Figure 2 and Figure 4As shown, the dewatering assembly 7 includes a water collection tray 701, a centrifugal dewatering chamber 702, a discharge pipe 703, a drive motor 704, a pulley 705, a belt 706, and a drain pipe 707. The water collection tray 701 is fixedly installed at the bottom of the dewatering chamber 3. The pulley 705 is fixedly installed at the bottom of the centrifugal dewatering chamber 702. The drive motor 704 drives the centrifugal dewatering chamber 702 to rotate through the pulley 705 and the belt 706. The drain pipe 707 is fixedly installed on one side of the water collection tray 701 and extends to the outside of the dewatering chamber 3. The inner wall of the centrifugal dewatering chamber 702 is provided with a guide groove, and the bottom of the centrifugal dewatering chamber 702 is provided with a removable filter screen. The discharge pipe 703... Fixedly installed on one side of the centrifugal dehydration tank 702, with an electric valve at the connection point, a collection box 8 is located at the bottom rear side of the machine body 1 and at the output end of the discharge pipe 703. In the dehydration assembly 7, the drive motor 704 drives the centrifugal dehydration tank 702 to rotate at high speed through the transmission of pulley 705 and belt 706, generating centrifugal force. The inner wall guide groove guides water to flow quickly to the water collection tray 701 and discharge it through the drain pipe 707. The removable filter screen at the bottom effectively intercepts flame retardant particles to prevent loss. The discharge pipe 703 controlled by the electric valve can accurately control the discharge timing, accurately discharge the dehydrated flame retardant into the collection box 8, ensuring thorough dehydration and convenient and efficient collection process.

[0027] The working principle of this utility model is as follows: When the flame retardant cooling and dehydration integrated machine is working, the flame retardant to be treated is first fed from the feed hopper 508 into the cooling pipe 506. The controller 4 starts the cooling component 5. The cooling medium in the cold water tank 501 is transported to the spray head 504 through the water pump, discharge pipe 502, and connecting pipe 503 to spray and cool the spiral cooling pipe 506. At the same time, the cooling pipe 506 exchanges heat with the environment inside the cooling chamber 2. Under the dual action, the flame retardant is cooled. The cooled flame retardant enters the conveying housing 601 of the conveying component 6. The waterproof motor 602 drives the conveying shaft 603 and the spiral conveying blades. The plate 604 rotates, conveying the flame retardant to the centrifugal dehydration tank 702 in the dehydration chamber 3. Then, the drive motor 704 drives the centrifugal dehydration tank 702 to rotate through the pulley 705 and belt 706, using centrifugal force to remove water from the flame retardant. The water flows into the water collection tray 701 through the inner wall guide groove, and then is discharged through the drain pipe 707. The bottom removable filter screen prevents flame retardant particles from being discharged with the water. After the dehydration is completed, the electric valve at the discharge pipe 703 opens, and the flame retardant is discharged into the collection tank 8. The entire process is automatically controlled by the controller 4 to complete the continuous cooling and dehydration of the flame retardant. At this point, the entire process ends.

[0028] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A flame retardant cooling and dehydration integrated machine, comprising a body (1), characterized in that: The machine body (1) is provided with a cooling chamber (2) and a dewatering chamber (3). The front side of the machine body (1) is provided with a controller (4) for controlling the operation of the equipment. The cooling chamber (2) and the dewatering chamber (3) are respectively provided with a cooling component (5) and a dewatering component (7). A conveying component (6) is provided between the cooling component (5) and the dewatering component (7). The cooling component (5) is used to cool the flame retardant. The conveying component (6) is used to convey the flame retardant between the cooling chamber (2) and the dewatering chamber (3). The dewatering component (7) is used to remove water from the cooled flame retardant.

2. The integrated flame retardant cooling and dehydration machine according to claim 1, characterized in that: The cooling assembly (5) includes a cold water tank (501), a discharge pipe (502), a connecting pipe (503), a spray head (504), a cooling pipe (506), and a fixing plate (507). The cold water tank (501) is used to store the cooling medium and is fixedly installed inside one side of the machine body (1). One end of the discharge pipe (502) is fixedly connected to the cold water tank (501) through a water pump, and the other end is fixedly connected to the connecting pipe (503). The water pump is located at the bottom of the inside of the cold water tank (501). Multiple sets of spray heads (504) are provided and are evenly distributed on the connecting pipe (503). Multiple sets of spray heads (504) are located above the cooling pipe (506). A liquid level window (505) is opened on one side of the cold water tank (501).

3. The integrated flame retardant cooling and dehydration machine according to claim 2, characterized in that: The cooling pipe (506) has a spiral structure and is wound and distributed inside the cooling cavity (2). The fixing plate (507) is used to fix the cooling pipe (506) to the inner wall of the cooling cavity (2). One end of the cooling pipe (506) is located outside the cooling cavity (2) and is provided with a feeding hopper (508). The other end is connected to the feeding port of the conveying assembly (6).

4. The integrated flame retardant cooling and dehydration machine according to claim 1, characterized in that: The conveying assembly (6) includes a conveying housing (601), a waterproof motor (602), a transmission shaft (603), and a spiral conveying blade (604). The output shaft of the waterproof motor (602) is fixedly connected to one end of the transmission shaft (603), and the waterproof motor (602) is fixedly installed on the outside of one end of the conveying housing (601).

5. The integrated flame retardant cooling and dehydration machine according to claim 4, characterized in that: The spiral conveying blade (604) is fixedly installed on the circumferential surface of the conveying shaft (603) and located inside the conveying housing (601). The bottom of the conveying housing (601) away from the waterproof motor (602) has a discharge port, which is connected to the inlet of the dewatering component (7).

6. The integrated flame retardant cooling and dehydration machine according to claim 1, characterized in that: The dewatering assembly (7) includes a water collection tray (701), a centrifugal dewatering tank (702), a discharge pipe (703), a drive motor (704), a pulley (705), a belt (706), and a drain pipe (707). The water collection tray (701) is fixedly installed at the bottom of the interior of the dewatering chamber (3). The pulley (705) is fixedly installed at the bottom of the centrifugal dewatering tank (702). The drive motor (704) drives the centrifugal dewatering tank (702) to rotate through the pulley (705) and the belt (706). The drain pipe (707) is fixedly installed on one side of the water collection tray (701) and extends to the outside of the dewatering chamber (3).

7. The integrated flame retardant cooling and dehydration machine according to claim 6, characterized in that: The centrifugal dehydration tank (702) has a guide groove on its inner wall, a detachable filter screen at the bottom of the centrifugal dehydration tank (702), a discharge pipe (703) fixedly installed on one side of the centrifugal dehydration tank (702), and an electric valve at the connection point. A collection box (8) is provided at the bottom rear side of the machine body (1) and at the output end of the discharge pipe (703).

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