Energy-saving and emission-reducing waste heat and flue gas recovery device
Patent Information
- Application Number
- CN202522503651.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0004]但该装置对废热烟气的热量回收效率低,烟气余热吸收不均匀,导致进入过滤箱的烟气温度高且不均匀,造成了热量浪费,甚至因排出烟气未被完全冷却而危害周围环境;其次该装置自带的清洁功能存在清洁死角,依旧需要操作人员手动清扫,影响了清扫效率;并且该装置采用大量机械部件长时间位于装置内部,在装置内部恶劣的工作环境下,机械部件极易出现故障,影响工作效率
通过若干散热板和吸热箱箱体的配合,将吸热箱内废热烟气的输送路线限制为蛇形路线,延长了废热烟气在吸热箱内的行进路程,使散热板能够充分地吸收废热烟气中的余热,使用人员可将需要利用吸收余热的装置或介质与伸出吸热箱的部分散热板连接,从而达到节能的目的。
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Figure CN224872942U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of environmental protection technology, and in particular to an energy-saving and emission-reducing waste heat flue gas recovery device. Background Technology
[0002] In industrial production and energy utilization processes such as metallurgy, chemicals, power, and building materials, core processes such as boiler combustion, kiln smelting, and chemical reactions continuously generate large amounts of waste heat flue gas, typically ranging in temperature from 100-800℃, carrying a significant amount of low-grade heat energy. Direct emission of this flue gas causes severe thermal pollution, exacerbating regional environmental warming; furthermore, the dust, SO2, and NO contained in the flue gas contribute to pollution. x Pollutants such as these can damage the atmospheric ecosystem and harm human health. At the same time, the waste of a large amount of recoverable heat energy leads to low energy utilization efficiency, which contradicts the current industrial demand for energy conservation, carbon reduction, and green development, and has become a prominent problem restricting the sustainable development of industry.
[0003] Patent CN214865904U discloses an environmentally friendly, energy-saving, and emission-reducing waste heat and flue gas recovery device, including a main body. In this invention, a motor drives a reducer to rotate, which in turn drives a connecting shaft to rotate. The connecting shaft then drives a rotating rod to rotate, causing a first connecting rod to rotate. This rotation allows two sets of first brushes to clean the inner wall of the waste heat collection box. Furthermore, the rotation of the first connecting rod also drives a second connecting rod to rotate around the rotating rod, allowing two sets of second brushes to clean the top of the waste heat collection box, as well as the first and second heat-conducting blocks. In this invention, external water is delivered through a first water injection pipe to a first flushing head, and then sprayed out from the first flushing head to wash the inside of the waste heat collection box, further enhancing the cleaning effect.
[0004] However, the device has low heat recovery efficiency for waste flue gas, and uneven absorption of waste heat results in high and uneven flue gas temperature entering the filter box, causing heat waste and even harming the surrounding environment due to incomplete cooling of the discharged flue gas. Secondly, the device's built-in cleaning function has blind spots, still requiring manual cleaning by operators, which affects cleaning efficiency. Furthermore, the device uses a large number of mechanical parts located inside the device for extended periods. Under the harsh working environment inside the device, these mechanical parts are prone to failure, affecting work efficiency. Utility Model Content
[0005] In view of the above technical problems, this utility model provides an energy-saving and emission-reducing waste heat flue gas recovery device that can efficiently recover waste heat.
[0006] This utility model provides an energy-saving and emission-reducing waste heat flue gas recovery device, characterized in that it includes a filter box, a filter unit, fixing screws, a heat dissipation plate, a heat dissipation plate mounting base, a heat absorption box, fixing nuts, and a connecting plate. The filter unit is symmetrically installed on the left and right sides of the filter box by fixing screws and fixing nuts. The filter box is fixedly connected to the heat absorption box by the connecting plate. Heat dissipation plate mounting bases are installed on the left and right sides of the heat absorption box by fixing nuts and fixing screws. The heat dissipation plate mounting bases are fixedly connected to a plurality of heat dissipation plates. The plurality of heat dissipation plates extend through the heat dissipation plate mounting bases into the heat absorption box and are movably connected to the heat absorption box.
[0007] The filter box includes a filter box body, an upper fixed plate A, a sealing strip A, a lower fixed plate A, a first output connector, a valve A, and a second output connector. The upper fixed plate A is symmetrically fixed to one side of the top of the filter box body. The first output connector and the second output connector are symmetrically fixed to the upper front of the filter box body. The first output connector and the second output connector are connected via valve A, which is fixedly connected to the filter box body. The lower fixed plate A is symmetrically fixed to the lower front of the filter box body. The rear side of the filter box body is fixedly connected to the heat absorption box via a connecting plate. The internal part of the filter box body is divided into two independent compartments. An air inlet is provided on the rear inner wall of the filter box body, and several air outlets are provided on the front inner wall of the filter box body. (Note: The purpose of this heat dissipation box is not described later. The name was changed once during writing; it was initially called a heat dissipation box, but later changed to a heat absorption box. The "heat dissipation box" part was an oversight and not consistent.)
[0008] The filter unit includes a filter plate mounting base, a raised fixing plate, a filter plate, an upper fixing plate B, and a lower fixing plate B. The upper fixing plate B is symmetrically fixedly connected to the top of the filter plate mounting base. The raised fixing plate and the lower fixing plate B are fixedly connected to the front and rear sides of the filter plate mounting base, respectively. Several filter plates are connected to one side of the filter plate mounting base.
[0009] The top of the heat sink mounting base is symmetrically fixedly connected to an upper fixing plate C, and the front and rear sides of the heat sink mounting base are symmetrically fixedly connected to a lower fixing plate C.
[0010] The heat absorption box includes a heat absorption box body, a sealing strip B, a lower fixing plate D, a second input connector, a valve B, a first input connector, and an upper fixing plate D. The upper fixing plate D is symmetrically fixedly connected to one side of the top of the heat absorption box body. The first input connector and the second input connector are symmetrically fixedly connected to the upper rear side of the heat absorption box body. The first input connector and the second input connector are connected through the valve B, which is fixedly connected to the heat absorption box body. The lower fixing plate D is symmetrically fixedly connected to the lower rear side of the heat absorption box body. The heat absorption box body is divided into two independent compartments. Several heat dissipation plate connecting grooves are provided on the inner walls of both compartments. The heat dissipation plate connecting grooves are slidably connected to the heat dissipation plates. Heat absorption box air outlets are symmetrically provided on the front inner wall of the heat absorption box body. Several heat absorption box air inlets are provided on the rear inner wall of the heat absorption box body.
[0011] The beneficial effects of this utility model are as follows: By combining several heat dissipation plates and the heat absorption box body, the transport route of the waste heat flue gas in the heat absorption box is restricted to a serpentine route, which extends the travel distance of the waste heat flue gas in the heat absorption box, so that the heat dissipation plates can fully absorb the residual heat in the waste heat flue gas. Users can connect the device or medium that needs to absorb residual heat to the part of the heat dissipation plate that extends out of the heat absorption box, thereby achieving the purpose of energy saving.
[0012] By making the heat sink and filter plate detachable, the device eliminates the need for complex internal mechanical devices and control systems. When cleaning is required, only the heat sink and filter plate mounting bases need to be removed, and the operator can manually or with the help of cleaning equipment clean the heat sink, filter plate, and the inside of the device. This avoids cleaning dead spots, improves the reliability of the device, and reduces production costs.
[0013] The independent compartments, consisting of valves A and B, as well as the heat absorption box and filter box, allow the device to treat two different types of waste heat flue gas simultaneously. Alternatively, the same type of waste heat flue gas can be treated by two independent compartments through the control of valves A and B. This structure improves the applicability of the device and reduces production costs. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of an energy-saving and emission-reducing waste heat flue gas recovery device according to the present invention; Figure 2 This is a partial structural schematic diagram of an energy-saving and emission-reducing waste heat flue gas recovery device according to the present invention; Figure 3 This is a partial structural schematic diagram of an energy-saving and emission-reducing waste heat flue gas recovery device according to the present invention; Figure 4 This is a schematic diagram of the filter unit structure of an energy-saving and emission-reducing waste heat flue gas recovery device according to the present invention; Figure 5 This is a partial structural schematic diagram of an energy-saving and emission-reducing waste heat flue gas recovery device according to the present invention; Figure 6 This is a schematic diagram of the internal cross-sectional structure of the heat absorption box of the energy-saving and emission-reducing waste heat flue gas recovery device of this utility model.
[0015] Reference numerals: 1 - Filter box; 11 - Filter box body; 12 - Upper fixing plate A; 13 - Sealing strip A; 14 - Lower fixing plate A; 15 - Air outlet of filter box; 16 - First output connector; 17 - Valve A; 18 - Second output connector; 19 - Air inlet of filter box; 2 - Filter unit; 21 - Filter plate mounting base; 22 - Protruding fixing plate; 23 - Filter plate; 24 - Upper fixing plate B; 25 - Lower fixing plate B; 3 - Fixing 4 - Screw; 5 - Heat sink plate; 6 - Heat sink plate mounting base; 7 - Upper fixing plate C; 8 - Lower fixing plate C; 9 - Heat absorption box; 10 - Heat absorption box body; 11 - Sealing strip B; 12 - Lower fixing plate D; 13 - Second input connector; 14 - Valve B; 15 - First input connector; 16 - Upper fixing plate D; 17 - Heat absorption box air outlet; 18 - Heat sink plate connecting groove; 19 - Heat absorption box air inlet; 20 - Fixing nut; 21 - Connecting plate. Detailed Implementation Example 1
[0016] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings.
[0017] like Figure 1 As shown, this utility model provides an energy-saving and emission-reducing waste heat flue gas recovery device, characterized in that it includes a filter box 1, a filter unit 2, fixing screws 3, a heat dissipation plate 4, a heat dissipation plate mounting base 5, a heat absorption box 6, fixing nuts 7, and a connecting plate 8. The filter unit 2 is symmetrically installed on the left and right sides of the filter box 1 by fixing screws 3 and fixing nuts 7. The filter box 1 is fixedly connected to the heat absorption box 6 by the connecting plate 8. The heat dissipation plate mounting base 5 is installed on the left and right sides of the heat absorption box 6 by fixing screws 3 and fixing nuts 7. The heat dissipation plate mounting base 5 is fixedly connected to a plurality of heat dissipation plates 4. The plurality of heat dissipation plates 4 extend through the heat dissipation plate mounting base 5 into the heat absorption box 6 and are movably connected to the heat absorption box 6.
[0018] like Figure 2 , Figure 3As shown, the filter box 1 includes a filter box body 11, an upper fixing plate A12, a sealing strip A13, a lower fixing plate A14, a first output connector 16, a valve A17, and a second output connector 18. The upper fixing plate A12 is symmetrically fixedly connected to one side of the top of the filter box body 11. The first output connector 16 and the second output connector 18 are symmetrically fixedly connected to the upper front side of the filter box body 11. The first output connector 16 and the second output connector 18 are connected through the valve A17. The valve A17 is fixedly connected to the filter box body 11. The lower fixing plate A14 is symmetrically fixedly connected to the lower front side of the filter box body 11. The rear side of the filter box body 11 is fixedly connected to the heat absorption box 6 through a connecting plate 8. The interior of the filter box body 11 is divided into two independent compartments. The rear inner wall of the filter box body 11 is provided with a filter box air inlet 19, and the front inner wall of the filter box body 11 is provided with several filter box air outlets 15.
[0019] like Figure 4 As shown, the filter unit 2 includes a filter plate mounting base 21, a raised fixing plate 22, a filter plate 23, an upper fixing plate B24, and a lower fixing plate B25. The upper fixing plate B24 is symmetrically fixedly connected to the top of the filter plate mounting base 21. The raised fixing plate 22 and the lower fixing plate B25 are fixedly connected to the front and rear sides of the filter plate mounting base 21, respectively. Several filter plates 23 are connected to one side of the filter plate mounting base 21.
[0020] like Figure 5 As shown, the top of the heat sink mounting base 5 is symmetrically fixed with an upper fixing plate C51, and the front and rear sides of the heat sink mounting base are symmetrically fixed with a lower fixing plate C52.
[0021] like Figure 2 , Figure 3 As shown, the heat absorption box 6 includes a heat absorption box body 61, a sealing strip B62, a lower fixing plate D63, a second input connector 64, a valve B65, a first input connector 66, and an upper fixing plate D67. The upper fixing plate D67 is symmetrically fixedly connected to one side of the top of the heat absorption box body 61. The first input connector 66 and the second input connector 64 are symmetrically fixedly connected to the upper rear side of the heat absorption box body 61. The first input connector 66 and the second input connector 64 are connected through the valve B65. The valve B65 is connected to the heat absorption box body 61. The heat box body 61 is fixedly connected, and a lower fixing plate D63 is symmetrically fixedly connected to the lower rear side of the heat absorption box body 61. The heat absorption box body 61 is divided into two independent compartments. Several heat dissipation plate connecting grooves 69 are provided on the inner walls of both compartments of the heat absorption box body 61. The heat dissipation plate connecting grooves 69 are movably connected to the heat dissipation plate 4. Heat absorption box air outlets 68 are symmetrically provided on the inner front side wall of the heat absorption box body 61, and several heat absorption box air inlets 610 are provided on the inner rear side wall of the heat absorption box body 61. Example 2
[0022] In use, the waste heat flue gas to be treated enters the heat absorption box 61 through the first input connector 66 and the second input connector 64. The waste heat flue gas moves in a serpentine channel formed by several heat dissipation plates 4 and the heat absorption box 61, and then exits from the heat absorption box outlet 68. It then enters the filter box 11 through the filter box inlet 19. After being fully cooled, the waste heat flue gas passes through several filter plates 23 in sequence, and finally passes through the filter box outlet 15 and exits from the first output connector 16 and the second output connector 18, and enters the next process.
[0023] Furthermore, when it is necessary to process two non-mixable waste heat flue gases simultaneously, valves 17 and B65 are closed to prevent the first input connector 66 and the second input connector 64 from communicating with each other, and the first output connector 16 and the second output connector 18 from communicating with each other. Then, the two waste heat flue gases are respectively input into the two independent compartments of the heat absorption box 61 from the first input connector 66 and the second input connector 64. After heat absorption and filtration, the two waste heat flue gases are discharged from the first output connector 16 and the second output connector 18 respectively, and enter the next process.
[0024] Furthermore, when the device needs cleaning and maintenance, simply unscrew all the fixing screws 3 and fixing nuts 7 on the device to remove the heat sink mounting base 5 and the filter plate mounting base 21. Then, the operator can clean the inside of the heat absorption box 61, the inside of the filter box 11, the heat sink 4, the filter plate 23, the heat sink mounting base 6, and the filter plate mounting base 21 respectively. After cleaning, reinstall all parts of the device to complete the cleaning and maintenance work.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An energy-saving and emission-reducing waste heat flue gas recovery device, characterized in that: The device includes a filter box, filter units, fixing screws, heat sinks, heat sink mounting bases, a heat absorption box, fixing nuts, and a connecting plate. The filter units are symmetrically installed on the left and right sides of the filter box by fixing screws and fixing nuts. The filter box is fixedly connected to the heat absorption box by the connecting plate. Heat sink mounting bases are installed on the left and right sides of the heat absorption box by fixing nuts and fixing screws. The heat sink mounting bases are fixedly connected to several heat sinks. Several heat sinks extend through the heat sink mounting bases into the heat absorption box and are movably connected to the heat absorption box.
2. The energy-saving and emission-reducing waste heat flue gas recovery device according to claim 1, characterized in that: The filter box includes a filter box body, an upper fixed plate A, a sealing strip A, a lower fixed plate A, a first output connector, a valve A, and a second output connector. The upper fixed plate A is symmetrically fixedly connected to one side of the top of the filter box body. The first output connector and the second output connector are symmetrically fixedly connected to the upper front side of the filter box body. The first output connector and the second output connector are connected through valve A. The valve A is fixedly connected to the filter box body. The lower fixed plate A is symmetrically fixedly connected to the lower front side of the filter box body. The rear side of the filter box body is fixedly connected to the heat absorption box through a connecting plate. The internal part of the filter box body is divided into two independent compartments. The rear inner wall of the filter box body is provided with a filter box air inlet. The front inner wall of the filter box body is provided with several filter box air outlets.
3. The energy-saving and emission-reducing waste heat flue gas recovery device according to claim 1, characterized in that: The filter unit includes a filter plate mounting base, a raised fixing plate, a filter plate, an upper fixing plate B, and a lower fixing plate B. The upper fixing plate B is symmetrically fixedly connected to the top of the filter plate mounting base. The raised fixing plate and the lower fixing plate B are fixedly connected to the front and rear sides of the filter plate mounting base, respectively. Several filter plates are connected to one side of the filter plate mounting base.
4. The energy-saving and emission-reducing waste heat flue gas recovery device according to claim 1, characterized in that: The top of the heat sink mounting base is symmetrically fixedly connected with an upper fixing plate C, and the front and rear sides of the heat sink mounting base are symmetrically fixedly connected with a lower fixing plate C.
5. The energy-saving and emission-reducing waste heat flue gas recovery device according to claim 1, characterized in that: The heat absorption box includes a heat absorption box body, a sealing strip B, a lower fixing plate D, a second input connector, a valve B, a first input connector, and an upper fixing plate D. The upper fixing plate D is symmetrically fixedly connected to one side of the top of the heat absorption box body. The first input connector and the second input connector are symmetrically fixedly connected to the upper rear side of the heat absorption box body. The first input connector and the second input connector are connected through the valve B, which is fixedly connected to the heat absorption box body. The lower fixing plate D is symmetrically fixedly connected to the lower rear side of the heat absorption box body. The heat absorption box body is divided into two independent compartments. Several heat dissipation plate connecting grooves are provided on the inner walls of both compartments. The heat dissipation plate connecting grooves are movably connected to the heat dissipation plates. Heat absorption box air outlets are symmetrically provided on the front inner wall of the heat absorption box body. Several heat absorption box air inlets are provided on the rear inner wall of the heat absorption box body.
Citation Information
Patent Citations
Environment-friendly, energy-saving and emission-reducing waste heat flue gas recovery device
CN214865904U