Automobile bumper injection mold inspection tool
Patent Information
- Application Number
- CN202522006091.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-18
AI Technical Summary
本方案通过驱动机构带动两个转动环实现翻转两个夹持机构的位置,实现对模具的翻面,并且单次检测只需操作一个夹持机构升起,夹持机构升起的同时,工业相机同步露出,提高检测效率,从而实现了装置具备翻转效率高,提高检测效率,减少夹具对相机的干涉的优点。
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Figure CN224873496U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts manufacturing technology, specifically to an inspection fixture for automotive bumper injection molds. Background Technology
[0002] Car bumper molds require regular inspection and maintenance. Usually, staff will observe and inspect each module on the mold to obtain its specific condition. During the production process, the mold needs to be inspected as a finished product.
[0003] When inspecting car bumper molds, both sides of the mold need to be inspected. During inspection, a clamp is needed to keep the mold stable. Therefore, after flipping the mold, the clamp needs to be removed to avoid obstructing the inspection camera and resulting in low inspection efficiency. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide an inspection fixture for automotive bumper injection molds to solve the problems in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution; A tooling for inspecting automotive bumper injection molds includes two parallel bases, two square frames, two rotating rings, two sets of support wheels, and two clamping mechanisms. The two bases are arranged parallel to each other, with the bottoms of the two square frames aligned for support and fixation. The two sets of support wheels are respectively installed on the bottom inner sides of the two square frames. A drive mechanism is installed on the front square frame. The two rotating rings are respectively located on the two sets of support wheels. The drive mechanism is linked and cooperates with the rotating rings on the front square frame. Two parallel support plates are fixedly installed inside between the two rotating rings. The two clamping mechanisms are arranged opposite each other and are respectively installed on opposite sides of the two support plates. A linear electric drive track is provided on the opposite side of each of the two support plates. An industrial inspection camera is installed on the linear electric drive track. The linear electric drive track, industrial inspection camera, drive mechanism, and clamping mechanism are coordinated and controlled by an external controller.
[0006] As a further description of the above technical solution: the drive mechanism includes a servo motor, a gear disk and a gear ring. The servo motor is fixedly mounted on the front square frame. The output end of the servo motor is fixedly connected to the gear disk through a coupling. The gear ring is sleeved and fixed on the outside of the front rotating ring. The gear disk and the outside of the gear ring mesh with each other.
[0007] As a further description of the above technical solution: both of the rotating rings have annular grooves on their outer sides, the gear ring is fixedly installed inside the annular groove, and the outer side of the gear disk extends into the annular groove to mesh and drive the gear ring.
[0008] As a further description of the above technical solution: the clamping mechanism includes a drive cylinder and a clamping plate. One end of the drive cylinder is fixedly installed on the support plate, and the movable end of the drive cylinder is fixedly connected to the clamping plate. The clamping plate is horizontally arranged.
[0009] As a further description of the above technical solution: both clamps are provided with strip holes for industrial inspection cameras to pass through, and the industrial inspection cameras are set with an eccentric tilt angle.
[0010] As a further description of the above technical solution: the outer side of the support wheel is provided with an outer convex ring, and the outer side of the outer convex ring extends into the interior of the annular groove.
[0011] Compared with existing technologies, the advantages of this utility model are: This solution uses a drive mechanism to rotate two rings to flip the positions of the two clamping mechanisms, thus flipping the mold. Each inspection only requires raising one clamping mechanism, and the industrial camera is exposed simultaneously when the clamping mechanism is raised, improving inspection efficiency. Thus, the device has the advantages of high flipping efficiency, improved inspection efficiency, and reduced interference between the clamps and the camera. Attached Figure Description
[0012] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 for Figure 1 Enlarged schematic diagram of section A in the middle; Figure 3 This is a top view cross-sectional structural diagram of the present invention; Figure 4 This is a partial top view cross-sectional structural diagram of the present invention.
[0013] Explanation of the labels in the diagram: 1. Base; 2. Square frame; 3. Rotating ring; 31. Annular groove; 4. Support wheel; 41. Outer convex ring; 5. Drive mechanism; 51. Servo motor; 52. Gear disk; 53. Gear ring; 6. Support plate; 7. Linear electric drive track; 8. Industrial inspection camera; 9. Clamping mechanism; 91. Drive cylinder; 92. Clamping plate; 921. Strip hole. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model; Please see Figures 1-4In this utility model, an inspection fixture for an automotive bumper injection mold includes two parallel bases 1, two square frames 2, two rotating rings 3, two sets of support wheels 4, and two clamping mechanisms 9. The two bases 1 are arranged in parallel, with the bottoms of the two square frames 2 aligned for support and fixation. The two sets of support wheels 4 are respectively installed on the bottom inner side of the two square frames 2. A drive mechanism 5 is installed on the front square frame 2. The two rotating rings 3 are respectively located on the two sets of support wheels 4. The drive mechanism 5 is linked and cooperates with the rotating rings 3 on the front square frame 2. Two parallel support plates 6 are fixedly installed inside between the two rotating rings 3. The two clamping mechanisms 9 are arranged opposite each other and are respectively installed on opposite sides of the two support plates 6. A linear electric drive track 7 is provided on the opposite side of each of the two support plates 6. An industrial inspection camera 8 is installed on the linear electric drive track 7. The linear electric drive track 7, the industrial inspection camera 8, the drive mechanism 5, and the clamping mechanisms 9 are coordinated and controlled by an external controller.
[0015] In this invention, two bases 1 support two square frames 2, and an external controller controls the top clamping mechanism 9 to rise. The mold is then placed on the bottom clamping mechanism 9. At this time, the linear electric drive track 7 at the top is activated to drive the industrial inspection camera 8 to move linearly back and forth, visually inspecting the upward-facing side of the mold. When the inspection of the mold is completed, the clamping mechanism 9 is reset to clamp and fix the mold. Then, the drive mechanism 5 is activated to drive the front rotating ring 3 to rotate. The front rotating ring 3 uses two support plates 6 to drive the rear rotating ring 3 to rotate 180 degrees synchronously, realizing the flipping of the mold. The above operation is repeated to complete the double-sided inspection operation, which is efficient and stable. After the inspection is completed, a new mold is replaced and the above operation is repeated to perform the inspection again. Thus, the device has the advantages of high flipping efficiency, improved inspection efficiency, and reduced interference of the clamps on the camera. It solves the problem in the prior art that when inspecting car bumper molds, it is necessary to inspect both sides of the mold. During the inspection, the clamps need to keep the mold stable. Therefore, after flipping, the clamps need to be removed to avoid obstructing the inspection camera, resulting in low inspection efficiency.
[0016] Please see Figure 2 The drive mechanism 5 includes a servo motor 51, a gear disk 52, and a gear ring 53. The servo motor 51 is fixedly mounted on the front square frame 2. The output end of the servo motor 51 is fixedly connected to the gear disk 52 through a coupling. The gear ring 53 is sleeved and fixed on the outside of the front rotating ring 3. The gear disk 52 and the outside of the gear ring 53 mesh with each other.
[0017] In this utility model, the servo motor 51 is started to drive the gear disk 52 to rotate, which in turn drives the gear ring 53 and the front rotating ring 3 to rotate. The front rotating ring 3 drives the rear rotating ring 3 to rotate synchronously through the support plate 6, thereby driving the two clamping mechanisms 9 to flip over and realize the flipping of the mold.
[0018] Please see Figure 1 and Figure 2 In this configuration, annular grooves 31 are provided on the outer sides of both rotating rings 3, and a gear ring 53 is fixedly installed inside the annular grooves 31. The outer side of the gear disk 52 extends into the annular grooves 31 to mesh and drive the gear ring 53.
[0019] In this invention, the gear disk 52 drives the gear ring 53 through the annular groove 31, while the gear disk 52 engages with the annular groove 31, thereby achieving stable driving of the rotating ring 3 and improving its stability during rotation.
[0020] Please see Figure 1 The clamping mechanism 9 includes a drive cylinder 91 and a clamping plate 92. One end of the drive cylinder 91 is fixedly installed on the support plate 6, and the movable end of the drive cylinder 91 is fixedly connected to the clamping plate 92. The clamping plate 92 is set horizontally.
[0021] In this invention, the clamping plate 92 is moved vertically by starting the drive cylinder 91, thereby achieving the clamping and positioning of the mold.
[0022] Please see Figure 1 and Figure 3 The two clamping plates 92 are provided with strip holes 921 for the industrial inspection camera 8 to pass through, and the industrial inspection camera 8 is set with an eccentric tilt angle.
[0023] In this invention, during the inspection, the top clamping plate 92 is raised until the industrial inspection camera 8 passes through the strip hole 921, so that the surface of the mold can be completely photographed and inspected. The operation steps are fewer and the efficiency is higher.
[0024] Please see Figure 1 The outer side of the support wheel 4 is provided with an outer protruding ring 41, and the outer side of the outer protruding ring 41 extends into the interior of the annular groove 31.
[0025] In this invention, the outer convex ring 41 on the support wheel 4 fits into the annular groove 31 for support, making the structure more stable when the rotating ring 3 rotates.
[0026] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. A tooling for inspecting automotive bumper injection molds, characterized in that: It includes two parallel bases (1), two square frames (2), two rotating rings (3), two sets of support wheels (4), and two clamping mechanisms (9). The two bases (1) are arranged in parallel, with the bottoms of the two square frames (2) aligned for support and fixation. The two sets of support wheels (4) are respectively installed on the bottom of the inner side of the two square frames (2). A drive mechanism (5) is installed on the front square frame (2). The two rotating rings (3) are respectively located on the two sets of support wheels (4). The drive mechanism (5) and the rotating ring on the front square frame (2) are connected. (3) Linkage and coordination: Two parallel support plates (6) are fixedly installed inside the two rotating rings (3). The two clamping mechanisms (9) are arranged opposite to each other and installed on opposite sides of the two support plates (6). A linear electric drive track (7) is provided on opposite sides of the two support plates (6). An industrial inspection camera (8) is installed on the linear electric drive track (7). The linear electric drive track (7), industrial inspection camera (8), drive mechanism (5) and clamping mechanism (9) are coordinated and controlled by an external controller.
2. The inspection fixture for an automotive bumper injection mold according to claim 1, characterized in that: The drive mechanism (5) includes a servo motor (51), a gear disk (52) and a gear ring (53). The servo motor (51) is fixedly mounted on the front square frame (2). The output end of the servo motor (51) is fixedly connected to the gear disk (52) through a coupling. The gear ring (53) is sleeved and fixed on the outside of the front rotating ring (3). The gear disk (52) and the outside of the gear ring (53) mesh with each other.
3. The inspection fixture for an automotive bumper injection mold according to claim 2, characterized in that: Both rotating rings (3) have annular grooves (31) on their outer sides. The toothed ring (53) is fixedly installed inside the annular groove (31). The outer side of the gear disk (52) extends into the annular groove (31) to mesh with and drive the toothed ring (53).
4. The inspection fixture for an automotive bumper injection mold according to claim 1, characterized in that: The clamping mechanism (9) includes a drive cylinder (91) and a clamping plate (92). One end of the drive cylinder (91) is fixedly installed on the support plate (6), and the movable end of the drive cylinder (91) is fixedly connected to the clamping plate (92). The clamping plate (92) is horizontally arranged.
5. The inspection fixture for an automotive bumper injection mold according to claim 4, characterized in that: Both clamps (92) are provided with strip holes (921) for the industrial inspection camera (8) to pass through, and the industrial inspection camera (8) is set with an eccentric tilt angle.
6. The inspection fixture for an automotive bumper injection mold according to claim 3, characterized in that: The outer side of the support wheel (4) is provided with an outer protruding ring (41), and the outer side of the outer protruding ring (41) extends into the interior of the annular groove (31).