Tinned copper strand with reinforced inner core
Patent Information
- Application Number
- CN202521832441.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0004]现有技术虽然一定程度提高了镀锡铜绞线的抗拉性能,但是仅仅依靠加强管,其抗拉性能有限,为此我们提出一种具有加强内芯的镀锡铜绞线
[0012]与现有技术相比,本实用新型的有益效果是:加强内芯采用锦纶纤维长丝绞合绳或钢丝绳,增强绞线的整体抗拉伸性能,避免在受力时发生过度形变或断裂;绞合线芯层采用镀锡铜线绞合层,镀锡铜线绞合层由多根镀锡铜线绞合而成,镀锡层可防止铜线氧化腐蚀,延长使用寿命;多股绞合提升了线缆的柔韧性,同时降低集肤效应,提高导电效率;加强层由芳纶纤维层和玻璃纤维层组成,进一步提高绞线的强度和抗拉伸性能,玻璃纤维层位于芳纶纤维层的外侧;屏蔽层采用金属屏蔽网,编织密度不低于85%,设置在内护套层外侧,能够有效防止电磁干扰,同时能增强绞线的整体强度。
Smart Images

Figure CN224874050U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tin-plated copper stranded wire technology, specifically a tin-plated copper stranded wire with a reinforced inner core. Background Technology
[0002] Tinned copper wire is a type of conductor with a layer of tin alloy plated on the surface of copper wire. It has excellent electrical conductivity and mechanical strength and is widely used in the connection of various electrical equipment and electronic products. Tinned copper stranded wire is made by drawing copper products into wires, tinning the drawn copper wires, and then stranding the tinned copper wires together with other materials.
[0003] The existing publication number CN222126067U discloses a tinned copper stranded wire with a reinforced inner core, relating to the field of tinned copper wire technology. It includes a copper wire comprising a main copper wire at the center and multiple sets of side copper wires spirally stranded on the outer wall of the main copper wire. The main copper wire is disposed inside a reinforcing tube, and the outer wall of the reinforcing tube is fitted with an alloy lead sleeve. A second outer sheath is connected to the outer wall of the alloy lead sleeve through a fiber layer. The reinforcing tube has a double-layered annular hollow structure. By placing the main copper wire inside the reinforcing tube, the reinforcing tube provides stable support at the center of the copper stranded wire, facilitating stable stranding of the multiple sets of side copper wires on the outer wall of the main copper wire. Furthermore, by providing a closed cavity and a cork plug inside the reinforcing tube, the stranding effect of the tinned copper stranded wire is improved, enhancing its structural strength and tensile strength, thus extending its service life.
[0004] While existing technologies have improved the tensile strength of tin-plated copper stranded wire to some extent, the tensile strength is limited by relying solely on the reinforcing tube. Therefore, we propose a tin-plated copper stranded wire with a reinforcing core. Summary of the Invention
[0005] The purpose of this invention is to provide a tin-plated copper stranded wire with a reinforced inner core to solve the problems in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a tin-plated copper stranded wire with a reinforced inner core, comprising a reinforced inner core, a stranded core layer disposed on the outer side of the reinforced inner core, a plurality of reinforcing ropes evenly distributed on the outer side of the stranded core layer, the stranded core layer and the plurality of reinforcing ropes being covered by an inner sheath, a shielding layer being covered on the outer side of the inner sheath, a reinforcing layer being covered on the outer side of the shielding layer, and an outer sheath being covered on the outer side of the reinforcing layer.
[0007] Preferably, the reinforcing inner core is made of nylon fiber filament twisted rope or steel wire rope; the reinforcing rope is made of nylon fiber filament twisted rope or steel wire rope.
[0008] Preferably, the stranded core layer is a tinned copper wire stranded layer, which is composed of multiple tinned copper wires stranded together.
[0009] Preferably, the reinforcing layer is composed of an aramid fiber layer and a glass fiber layer, with the glass fiber layer located outside the aramid fiber layer.
[0010] Preferably, the inner sheath is made of silicone; the outer sheath is made of polyurethane.
[0011] Preferably, the shielding layer is a metal shielding mesh.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The reinforcing core is made of nylon fiber stranded rope or steel wire rope, which enhances the overall tensile strength of the stranded wire and avoids excessive deformation or breakage under stress; the stranded core layer is made of tinned copper wire stranded layer, which is composed of multiple tinned copper wires stranded together. The tinning layer can prevent the copper wire from oxidizing and corroding, and extend its service life; the multi-strand stranding improves the flexibility of the cable, while reducing the skin effect and improving the conductivity; the reinforcing layer is composed of aramid fiber layer and glass fiber layer, which further improves the strength and tensile strength of the stranded wire. The glass fiber layer is located on the outside of the aramid fiber layer; the shielding layer is made of metal shielding mesh with a weaving density of not less than 85%, which is set on the outside of the inner sheath layer, which can effectively prevent electromagnetic interference and enhance the overall strength of the stranded wire. Attached Figure Description
[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model.
[0014] In the diagram: 1. Reinforced inner core; 2. Reinforced rope; 3. Stranded core layer; 4. Inner sheath; 5. Shielding layer; 6. Reinforcement layer; 7. Outer sheath. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.
[0016] Please see Figure 1 In this embodiment of the present invention, a tin-plated copper stranded wire with a reinforced inner core includes a reinforced inner core 1. A stranded core layer 3 is provided on the outer side of the reinforced inner core 1. The reinforced inner core 1 enables the tin-plated copper stranded wire to have excellent tensile strength, withstand greater tensile force, and is not easily broken. The tin-plated copper stranded wire itself has good electrical conductivity, and the tin plating layer can prevent copper wire oxidation and corrosion, extending the service life of the stranded wire. Multiple reinforcing ropes 2 are evenly distributed on the outer side of the stranded core layer 3. The stranded core layer 3 and the multiple reinforcing ropes 2 are covered by an inner sheath 4. A shielding layer 5 is covered on the outer side of the inner sheath 4 to prevent external electromagnetic interference from affecting the signal transmission inside the stranded wire. A reinforcing layer 6 is covered on the outer side of the shielding layer 5, and an outer sheath 7 is covered on the outer side of the reinforcing layer 6.
[0017] The reinforcing inner core 1 is made of nylon fiber stranded rope or steel wire rope to enhance the overall tensile strength of the stranded wire and prevent excessive deformation or breakage under stress; the reinforcing rope 2 is made of nylon fiber stranded rope or steel wire rope; the stranded core layer 3 is made of tinned copper wire stranded layer, which is composed of multiple tinned copper wires stranded together. The tinning layer can prevent copper wire oxidation and corrosion and extend service life; the multi-strand stranding improves the flexibility of the cable, while reducing the skin effect and improving conductivity; the reinforcing layer 6 is composed of aramid fiber layer and glass fiber layer, which further improves the strength and tensile strength of the stranded wire. The glass fiber layer is located outside the aramid fiber layer; the inner sheath 4 is made of silicone sheath; the outer sheath 7 is made of polyurethane sheath, which has good wear resistance, insulation and weather resistance and can protect the internal structure; the shielding layer 5 is made of metal shielding mesh with a weaving density of not less than 85%, which is set outside the inner sheath layer and can effectively prevent electromagnetic interference and enhance the overall strength of the stranded wire.
[0018] The working principle of this utility model is as follows: The reinforcing inner core 1 is made of nylon fiber stranded rope or steel wire rope to enhance the overall tensile strength of the stranded wire and prevent excessive deformation or breakage under stress; the stranded core layer 3 is made of tinned copper wire stranded layer, which is composed of multiple tinned copper wires stranded together. The tinning layer can prevent the copper wire from oxidizing and corroding, and extend its service life; the multi-strand stranding improves the flexibility of the cable, while reducing the skin effect and improving the conductivity; the reinforcing layer 6 is composed of aramid fiber layer and glass fiber layer, which further improves the strength and tensile strength of the stranded wire. The glass fiber layer is located on the outside of the aramid fiber layer; the shielding layer 5 is made of metal shielding mesh with a weaving density of not less than 85%, which is set on the outside of the inner sheath layer. It can effectively prevent electromagnetic interference and enhance the overall strength of the stranded wire.
[0019] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A tin-plated copper stranded wire with a reinforced inner core, comprising a reinforced inner core (1), characterized in that: The outer side of the reinforcing inner core (1) is provided with a stranded core layer (3), and a plurality of reinforcing ropes (2) are evenly distributed on the outer side of the stranded core layer (3). The stranded core layer (3) and the plurality of reinforcing ropes (2) are covered by an inner sheath (4). The outer side of the inner sheath (4) is covered with a shielding layer (5), the outer side of the shielding layer (5) is covered with a reinforcing layer (6), and the outer side of the reinforcing layer (6) is covered with an outer sheath (7).
2. The tin-plated copper stranded wire with a reinforced inner core according to claim 1, characterized in that: The reinforcing inner core (1) is made of nylon fiber stranded rope or steel wire rope; the reinforcing rope (2) is made of nylon fiber stranded rope or steel wire rope.
3. The tin-plated copper stranded wire with a reinforced inner core according to claim 1, characterized in that: The stranded core layer (3) is a tin-plated copper wire stranded layer, which is made of multiple tin-plated copper wires stranded together.
4. A tin-plated copper stranded wire with a reinforced inner core according to claim 1, characterized in that: The reinforcing layer (6) is composed of an aramid fiber layer and a glass fiber layer, with the glass fiber layer located outside the aramid fiber layer.
5. A tin-plated copper stranded wire with a reinforced inner core according to claim 1, characterized in that: The inner sheath (4) is made of silicone; the outer sheath (7) is made of polyurethane.
6. A tin-plated copper stranded wire with a reinforced inner core according to claim 1, characterized in that: The shielding layer (5) is made of metal shielding mesh.
Citation Information
Patent Citations
Tinned copper stranded wire with reinforced inner core
CN222126067U