A multi-layer modular electrostatic discharge protection, insulation, and fireproof launch mount assembly

Abstract

The utility model discloses a multilayer modularization static protection insulation fireproof launching rack assembly, aims at solving the deficiency of existing launching rack assembly on fire prevention, insulation, static protection and structure design. The injection molding part of the component adopts the plastic injection molding of V0 fireproof grade and high surface resistance value, and is treated by UV to adapt to high humidity environment, improves insulation and fireproof performance, is equipped with 12 ion needles of glue sealing processing, realizes the steady increase of high -voltage output ion, adopts the modular assembly mode as a whole, and is convenient to disassemble, is convenient for maintenance and replacement parts, through increasing a layer, reducing needle length, effectively reducing high -voltage arc breakdown equipment risk, simultaneously reducing static electricity by using insulation material. The launching rack assembly has excellent static protection, insulation and fireproof performance, and the structure design is reasonable, easy to maintain, can be widely applied in the related field, and guarantees the stable operation of equipment under complex environment.

Description

Technical Field

[0001] This utility model relates to the field of launcher technology, specifically to a multi-layer modular electrostatic protection, insulation, and fireproof launcher assembly. Background Technology

[0002] Existing transmitter assemblies have certain shortcomings in terms of fire resistance, insulation, and electrostatic protection. In high-humidity environments, their insulation performance is easily affected, leading to unstable equipment operation. Furthermore, traditional transmitter assemblies have a limited number of ion needles, resulting in unstable high-voltage ion output, and the needles are of varying lengths, increasing the risk of high-voltage arcing and equipment breakdown. In addition, the overall structure is inconvenient to disassemble, hindering maintenance and component replacement. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a multi-layer modular electrostatic protection, insulation, and fireproof launcher assembly. By optimizing the assembly's structural design and material selection, it achieves multiple benefits, including improved fireproof, insulation, and electrostatic protection performance, as well as convenient disassembly and maintenance. The specific technical solution is as follows:

[0004] A multi-layer modular electrostatic protective insulating fireproof transmitter assembly includes an injection-molded part, multiple ion needles, a multi-layer structure, and modular components. The injection-molded part is made of V0 fire-retardant plastic and its surface is UV-treated. The ion needles are disposed on the injection-molded part and sealed with potting compound. The transmitter assembly has a multi-layer structure, with each layer detachably connected by connectors. The transmitter assembly adopts a modular design, including multiple detachable and assembleable modules. The injection-molded part has mounting holes for installing the ion needles, which are inserted into these holes.

[0005] Furthermore, the injection-molded part is made of a plastic material with a high surface resistivity, and its shape and size are adapted to the overall structure of the launcher assembly to ensure optimal installation and support within a limited space. The injection-molded part not only provides basic support and fixation for the entire launcher assembly, but also effectively improves the operational safety of the assembly in complex environments through its excellent fire resistance and insulation properties.

[0006] Furthermore, the number of ion needles is 12, evenly distributed on the injection molded part, specifically arranged according to a preset rule to ensure uniform and stable ion output during operation, thereby improving the equipment's working efficiency and operational stability. Each ion needle is fixedly connected to the injection molded part through a potting and sealing process. This potting and sealing process not only provides good protection for the ion needles, preventing them from being corroded and damaged by the external environment, but also further enhances the connection strength between the ion needles and the injection molded part, ensuring the stability and reliability of the ion needles under high-pressure operating conditions.

[0007] Furthermore, the connecting components between adjacent layers are bolts and nuts. The bolts pass through connecting holes located in the upper and lower layers, and the nuts are screwed onto the ends of the bolts to achieve a secure connection between adjacent layers. The location and size of the connecting holes are precisely calculated and designed to ensure accurate docking and a firm connection between adjacent layers, while also facilitating disassembly and maintenance, greatly improving the maintainability and replaceability of the launcher assembly.

[0008] Furthermore, the modular design achieves initial positioning between the modules through the engagement of snap-fit ​​and slot-locking mechanisms, followed by secure connection via connectors. The snap-fit ​​is located at the connecting end of one module, and the slot is located at the corresponding connecting end of another module. This snap-fit ​​and slot-locking mechanism enables rapid initial positioning and docking between modules during assembly, improving assembly efficiency. Simultaneously, the subsequent secure connection via connectors ensures the accuracy and reliability of the connection between modules, thereby guaranteeing the overall structural stability and performance consistency of the entire launch pad assembly.

[0009] The multi-layer modular electrostatic protection, insulation, and fireproof launcher assembly provided by this utility model achieves multiple benefits, such as improved fireproof, insulation, and electrostatic protection performance, as well as convenient disassembly and maintenance, through improvements in the selection and surface treatment of injection molded parts, optimization of the number of ion needles and sealing processing, multi-layer structure, and modular design. It effectively solves many problems existing in the current launcher assembly and has high practical value and broad application prospects.

[0010] Beneficial effects

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0012] This multi-layer modular electrostatic protective insulated fireproof launcher assembly, by setting up plastic injection molded parts with V0 fire rating and high surface resistivity, and by performing UV treatment on the surface of the injection molded parts, achieves stable operation in high humidity environment and improves insulation and fireproof performance.

[0013] By increasing the number of ion needles to 12 and using potting and sealing processes, a stable increase in high-voltage output ions was achieved.

[0014] By adopting a multi-layer modular assembly structure and using bolts, nuts, clips and slots to connect with each other, disassembly and maintenance are convenient, saving maintenance time and labor costs;

[0015] By adding an extra layer, reducing the length of the needle, and using insulating materials that reduce static electricity, the risk of high-voltage arcing breaking down the equipment is reduced, thus improving the safety of equipment operation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the component of this utility model;

[0017] Figure 2 for Figure 1 A magnified view of a portion of the image;

[0018] Figure 3 This is a partial 3D schematic diagram showing the connection between module A and module B.

[0019] In the diagram: 1. Injection molded part; 2. Ion needle; 3. Upper layer; 4. Lower layer; 5. Bolt; 6. Nut; 7. Buckle; 8. Slot. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Referring to Figures 1 to 3, a multi-layer modular electrostatic protective insulating fireproof transmitter assembly in this embodiment includes an injection-molded part 1. The injection-molded part 1 is made of V0 fire-retardant plastic and its surface is UV-treated. The injection-molded part 1 has several mounting holes for installing ion needles 2. There are 12 ion needles 2, which are evenly inserted into the mounting holes and sealed with glue. The transmitter assembly has a multi-layer structure. Adjacent layers are upper layer 3 and lower layer 4, which are detachably connected by connectors. The connectors include bolts 5 and nuts 6. The upper layer 3 and lower layer 4 are respectively provided with connecting holes. The bolts 5 pass through the connecting holes, and the nuts 6 are screwed onto the ends of the bolts 5 to achieve a fastening connection. The launcher assembly adopts a modular design, including multiple detachable and assembleable modules, namely Module A and Module B. The connecting end of Module A is provided with a buckle 7, and the corresponding connecting end of Module B is provided with a slot 8. The buckle 7 and the slot 8 cooperate to achieve initial positioning, and then the connection is fastened by the connector.

[0022] In this implementation, the plastic material of injection molded part 1 has a high surface resistivity, and its shape and size are adapted to the structure of the entire launcher assembly, providing a stable mounting base for ion needle 2 while also serving as insulation and fireproofing. After being potted and sealed, ion needle 2 is fixedly connected to injection molded part 1, forming a stable ion output structure to ensure stable ion output under high pressure. The multi-layer structure design, using bolts 5 and nuts 6, ensures tight connection between adjacent layers and facilitates disassembly. When maintenance or replacement of a layer is required, simply loosen nut 6 and remove bolt 5 to separate the upper layer 3 and the lower layer 4, making the operation simple and quick. The modular design allows for rapid initial positioning of each module through the cooperation of snap-fit ​​7 and slot 8, improving assembly efficiency. After initial positioning, connectors are used for fastening to ensure the strength and reliability of the connection, thus ensuring the structural stability of the entire launcher assembly.

[0023] By adopting the above technical solution, the transmitter assembly can operate stably in a high-humidity environment, has good insulation and fire resistance, the number of ion needles is increased and sealed with glue, which improves the stability of high-voltage output ions, and the multi-layer modular structure facilitates disassembly and maintenance, reducing maintenance costs and time.

[0024] The working principle of the above embodiment is as follows: When assembling the multi-layer modular electrostatic protective insulating fireproof launcher assembly, the ion needle 2 is first inserted into the mounting hole inside the injection molded part 1, and then sealed with glue to ensure that the ion needle 2 is firmly fixed. Then, the layers are stacked according to the preset multi-layer structure. Bolts 5 are passed through the connecting holes of the upper layer 3 and the lower layer 4, and nuts 6 are tightened to achieve a tight connection between adjacent layers. For each module of the modular design, the clip 7 of module A is aligned with the slot 8 of module B and inserted. After initial positioning, the connection is tightened using connectors. When disassembly is required for maintenance or component replacement, the nuts 6 are loosened first, the bolts 5 are removed, adjacent layers are separated, and then the corresponding components are processed. Throughout the process, the connections between components are tight, disassembly is convenient, and the normal operation and maintenance of the launcher assembly are ensured.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-layer modular electrostatic protective insulating fireproof launcher assembly, characterized in that: The injection molded part is made of V0 fire-retardant plastic and its surface is UV treated. Multiple ion needles are set on the injection molded part and sealed with glue. The transmitter assembly has a multi-layer structure, and the layers are detachably connected by connectors. The transmitter assembly adopts a modular design and includes multiple detachable and assembleable modules. The injection molded part has mounting holes for installing the ion needles, and the ion needles are inserted into the mounting holes.

2. The multi-layer modular electrostatic protection, insulation, and fireproof launcher assembly according to claim 1, characterized in that: The plastic material of the injection molded part has a high surface resistivity, and the shape and size of the injection molded part are adapted to the overall structure of the launcher assembly.

3. The multi-layer modular electrostatic protection, insulation, and fireproof launcher assembly according to claim 1, characterized in that: The number of ion needles is 12, which are evenly distributed on the injection molded part, and each of the ion needles is fixedly connected to the injection molded part by a potting and sealing process.

4. The multi-layer modular electrostatic protection, insulation, and fireproof launcher assembly according to claim 1, characterized in that: The connecting components between adjacent layers are bolts and nuts. The bolts pass through connecting holes located in the upper and lower layers, and the nuts are screwed onto the ends of the bolts to achieve a tight connection between adjacent layers.

5. The multi-layer modular electrostatic protection, insulation, and fireproof launcher assembly according to claim 1, characterized in that: The multiple modules are initially positioned by the cooperation of buckles and slots, and then fastened together by the connectors. The buckles are located at the connection end of one module, and the slots are located at the corresponding connection end of another module.

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