A multi-station wiring harness processing device

Abstract

The utility model discloses a kind of multi-station wire harness processing device, it is related to wire harness processing device technical field, the multi-station wire harness processing device includes installation frame, wire harness carrying tray, feeding pretreatment mechanism, outer skin processing mechanism, aluminium foil processing mechanism, cut braiding mechanism, turn braiding mechanism, CCD detection cleaning mechanism one, material assembling mechanism, material pressure joint mechanism, stripping inner skin processing mechanism, CCD detection cleaning mechanism two, terminal pressure joint mechanism, final detection unit and discharging processing mechanism;The multi-station wire harness processing device integrates from material feeding, multi-channel process processing to the whole process procedure of final discharging, each station is sequentially coordinated operation, by the automatic sliding transfer of wire harness carrying tray on installation frame guide rail, the automation continuous processing of material is realized;Without repeatedly transferring material between different equipment by artificial, reduce the time consumption and artificial operation error of material transfer, make production rhythm greatly accelerate.

Description

Technical Field

[0001] This utility model specifically relates to the technical field of wire harness processing devices, and more specifically to a multi-station wire harness processing device. Background Technology

[0002] In the manufacturing of electronic wire harnesses and related products, 280 types of products and similar multi-process products have long faced problems such as low production efficiency, difficulty in guaranteeing processing accuracy, high labor costs, and poor quality stability. Traditional processing methods often employ decentralized single-station equipment, requiring materials to be transferred multiple times between different devices. This not only consumes a significant amount of time but also easily causes damage or misalignment of materials during transfer, affecting subsequent processing. Furthermore, for multi-process workflows, there is a lack of efficient coordination and connection between processes, and inspection is mostly done manually by sampling, making it difficult to achieve full-process quality monitoring, resulting in a high defect rate. As market demands for product quality and production efficiency continue to rise, enterprises urgently need a multi-station processing device that can integrate multiple processing steps, achieve automated continuous production, and possess full-process quality inspection capabilities to meet the needs of large-scale production, improve product consistency and production efficiency, and reduce production costs. Utility Model Content

[0003] The purpose of this utility model is to provide a multi-station wire harness processing device. It is installed using a mounting frame and a material unloading mechanism, and then the wire harness transport tray, pre-processing mechanism, outer sheath processing mechanism, aluminum foil processing mechanism, cutting and braiding mechanism, re-braiding mechanism, CCD inspection and cleaning mechanism one, material assembly mechanism, material crimping mechanism, inner sheath stripping mechanism, CCD inspection and cleaning mechanism two, terminal crimping mechanism, and final inspection unit are installed with the mounting frame. This improves the integration, inspection accuracy, and production stability of the wire harness processing device, thereby solving the technical problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A multi-station wire harness processing device, comprising

[0006] Mounting frame, wire harness handling tray, feeding pretreatment mechanism, outer sheath processing mechanism, aluminum foil processing mechanism, cutting and braiding mechanism, turning and braiding mechanism, CCD inspection and cleaning mechanism 1, material assembly mechanism, material crimping mechanism, inner sheath peeling processing mechanism, CCD inspection and cleaning mechanism 2, terminal crimping mechanism, final inspection unit and unloading mechanism;

[0007] The mounting frame is fixedly mounted with a guide rail, which is slidably connected to the wire harness transport tray. The wire harness transport tray is arranged in a rectangular array. The upper surface of the mounting frame is fixedly mounted with a feeding pretreatment mechanism, and an outer sheath processing mechanism is provided on the left side of the feeding pretreatment mechanism.

[0008] As a further technical solution of this utility model, the outer skin processing mechanism is provided with an aluminum foil processing mechanism on the left side, the aluminum foil processing mechanism is provided with a cutting and weaving mechanism on the left side, the cutting and weaving mechanism is provided with a turning and weaving mechanism on the left side, and the turning and weaving mechanism is provided with a CCD detection and cleaning mechanism on the left side.

[0009] As a further technical solution of this utility model, the CCD detection and cleaning mechanism one is provided with a material assembly mechanism on the left side, a material pressing mechanism on the left side of the material assembly mechanism, an inner peeling processing mechanism on the left side of the material pressing mechanism, and a CCD detection and cleaning mechanism two on the left side of the inner peeling processing mechanism.

[0010] As a further technical solution of this utility model, the CCD detection and cleaning mechanism II is provided with a terminal crimping mechanism on the left side, and a final detection unit is provided on the left side of the terminal crimping mechanism; a material unloading mechanism is provided on the left side of the final detection unit, and the material unloading mechanism is connected to the left end of the mounting frame.

[0011] As a further technical solution of this utility model, the outer skin processing mechanism, aluminum foil processing mechanism, cutting and weaving mechanism, turning and weaving mechanism, CCD detection and cleaning mechanism one, material assembly mechanism, material pressing mechanism, inner skin peeling processing mechanism, CCD detection and cleaning mechanism two, terminal pressing mechanism, and the lower end of the final detection unit are all fixedly installed on the upper surface of the mounting frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model discloses a multi-station wire harness processing device that integrates the entire process from material loading and multi-process manufacturing to final unloading. Each station operates in sequence and coordinates with the automatic sliding transfer of wire harness transport trays on the mounting frame guide rails, realizing automated continuous material processing. It eliminates the need for manual transfer of materials between different devices, reducing material transfer time and human error, and significantly accelerating the production pace. Compared with the traditional decentralized single-station processing mode, production efficiency is greatly improved, better meeting the needs of large-scale production.

[0014] 2. This utility model's device is equipped with a CCD detection and cleaning mechanism one, a CCD detection and cleaning mechanism two, and a final detection unit, forming a complete quality inspection system. During processing, CCD detection can detect defects and deviations in materials after each process in real time. At the same time, the cleaning function ensures the cleanliness of the materials, providing a good foundation for subsequent processes. The final detection unit conducts comprehensive inspection of the finished product, strictly controlling the quality, effectively reducing the defect rate, improving product consistency and reliability, and helping to establish a good product reputation. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This utility model Figure 1 Top view.

[0017] Figure 3 This utility model Figure 2 Top view.

[0018] Figure 4 This utility model Figure 2 A schematic diagram of the split structure.

[0019] Figure 5 This utility model Figure 4 Top view.

[0020] In the diagram: 1- Mounting frame, 2- Wire harness transport tray, 3- Feeding pretreatment mechanism, 4- Outer sheath processing mechanism, 5- Aluminum foil processing mechanism, 6- Cutting and braiding mechanism, 7- Turning and braiding mechanism, 8- CCD inspection and cleaning mechanism one, 9- Material assembly mechanism, 10- Material crimping mechanism, 11- Inner sheath peeling processing mechanism, 12- CCD inspection and cleaning mechanism two, 13- Terminal crimping mechanism, 14- Final inspection unit, 15- Unloading mechanism. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5This utility model embodiment demonstrates a multi-station wire harness processing device, which encompasses several key components, including a mounting frame 1, a wire harness transport tray 2, a feeding pretreatment mechanism 3, an outer sheath processing mechanism 4, an aluminum foil processing mechanism 5, a cutting and braiding mechanism 6, a re-braiding mechanism 7, a CCD detection and cleaning mechanism 1 8, a material assembly mechanism 9, a material pressing mechanism 10, an inner sheath peeling processing mechanism 11, a second CCD detection and cleaning mechanism 12, a terminal pressing mechanism 13, a final detection unit 14, and a discharge processing mechanism 15. Specifically, a guide rail is fixedly mounted on the front side of the mounting frame 1, and this guide rail is slidably connected to the wire harness transport tray 2. The wire harness transport tray 2 is arranged in a rectangular array to ensure efficient material transfer. In addition, the feeding pretreatment mechanism 3 is fixedly mounted on the upper surface of the mounting frame 1, and the outer sheath processing mechanism 4 is located on the left side of the feeding pretreatment mechanism 3 for preliminary processing of the wire harness outer sheath.

[0023] By adopting the above technical solution, this multi-station wire harness processing device successfully integrates the entire process from material loading, through multiple processing steps, to final unloading. Each station operates sequentially and collaboratively, utilizing the automatic sliding transfer function of the wire harness transport tray 2 on the guide rail of the mounting frame 1 to achieve automated continuous material processing. This design avoids the tedious manual transfer of materials between different devices, significantly reducing material transfer time and human error, thereby greatly improving production speed. Compared to the traditional decentralized single-station processing mode, the production efficiency of this device is greatly improved, better meeting the needs of large-scale production.

[0024] In this embodiment, the specific layout is as follows: An aluminum foil processing mechanism 5 is located to the left of the outer skin processing mechanism 4; a cutting and weaving mechanism 6 is located to the left of the aluminum foil processing mechanism 5; a turning and weaving mechanism 7 is located to the left of the cutting and weaving mechanism 6; and a CCD detection and cleaning mechanism 11 is located to the left of the turning and weaving mechanism 7. A material assembly mechanism 9 is located to the left of the CCD detection and cleaning mechanism 11; a material pressing mechanism 10 is located to the left of the material assembly mechanism 9; an inner skin peeling processing mechanism 11 is located to the left of the material pressing mechanism 10; and a second CCD detection and cleaning mechanism 12 is located to the left of the inner skin peeling processing mechanism 11. A terminal pressing mechanism 13 is located to the left of the CCD detection and cleaning mechanism 12; a final detection unit 14 is located to the left of the terminal pressing mechanism 13; and a material unloading processing mechanism 15 is located to the left of the final detection unit 14. The material unloading processing mechanism 15 is connected to the left end of the mounting frame 1. In addition, the lower ends of the outer skin processing mechanism 4, aluminum foil processing mechanism 5, cutting and weaving mechanism 6, turning and weaving mechanism 7, CCD detection and cleaning mechanism 1 8, material assembly mechanism 9, material pressing mechanism 10, inner skin peeling processing mechanism 11, CCD detection and cleaning mechanism 2 12, terminal pressing mechanism 13, and final detection unit 14 are all fixedly installed on the upper surface of the mounting frame 1 to ensure the stable operation of each mechanism.

[0025] By adopting the above technical solution, the device is equipped with a CCD inspection and cleaning mechanism 1 (8), a CCD inspection and cleaning mechanism 2 (12), and a final inspection unit (14), thus constructing a complete quality inspection system. During processing, CCD inspection can detect defects and deviations in materials after each processing step in real time. Simultaneously, the cleaning function ensures the cleanliness of the materials, providing a good foundation for subsequent processes. The final inspection unit performs comprehensive inspection of the finished product, strictly controlling quality, effectively reducing the defect rate, improving product consistency and reliability, and contributing to establishing a good product reputation.

[0026] The working principle of this utility model is as follows: The mounting frame 1 provides a stable support foundation for the entire device, ensuring the normal operation of each component. The wire harness transport tray 2 can slide on the guide rail on the front side of the mounting frame, used to carry and transfer the wire harness materials to be processed. Distributed in a rectangular array, it can orderly transport the materials to each processing station. First, the feeding pre-processing mechanism 3 performs pre-feeding preparation work on the materials, such as posture adjustment and preliminary cleaning, to prepare for subsequent processing. Then, the materials sequentially enter the outer sheath processing mechanism 4, aluminum foil processing mechanism 5, braiding cutting mechanism 6, and braiding flipping mechanism 7, respectively completing the outer sheath processing, aluminum foil processing, braiding layer cutting, and folding processes. After these processes, the materials enter the CCD detection and cleaning mechanism 8, where they are detected by CCD and cleaned to ensure the quality and cleanliness of the previous processing. Next, the materials are assembled into components in the material assembly mechanism 9, and then pressed by the material pressing mechanism 10, before entering the inner sheath peeling processing mechanism 11 to complete the inner sheath peeling. Next, the material enters the CCD inspection and cleaning unit 12 for further inspection and cleaning to ensure processing quality. Then, the terminal crimping unit 13 crimps the terminals of the material, completing the critical connection process. After terminal crimping, the material enters the final inspection unit 14 for comprehensive final quality inspection to ensure the product meets quality standards. Finally, qualified materials are unloaded by the unloading unit 15, completing the entire processing flow.

[0027] This multi-station wire harness processing device integrates the entire process from material loading and multi-process manufacturing to final unloading. Each station operates sequentially and collaboratively, utilizing the automatic sliding transfer of wire harness transport trays 2 along the guide rails of the mounting frame 1 to achieve automated continuous material processing. This eliminates the need for manual transfer of materials between different devices, reducing material handling time and human error, and significantly accelerating the production pace. Compared to traditional decentralized single-station processing, production efficiency is greatly improved, better meeting the needs of large-scale production. The device is equipped with a CCD inspection and cleaning mechanism 1 (8), a CCD inspection and cleaning mechanism 2 (12), and a final inspection unit (14), forming a comprehensive quality inspection system. During processing, CCD inspection can detect defects and deviations in materials after each process in real time. Simultaneously, the cleaning function ensures material cleanliness, providing a good foundation for subsequent processes. The final inspection unit performs comprehensive inspection of the finished product, strictly controlling quality, effectively reducing the defect rate, improving product consistency and reliability, and contributing to a good product reputation.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A multi-station wire harness processing device, characterized in that: include Mounting frame (1), wire harness transport tray (2), feeding pretreatment mechanism (3), outer sheath processing mechanism (4), aluminum foil processing mechanism (5), cutting and braiding mechanism (6), turning and braiding mechanism (7), CCD detection and cleaning mechanism one (8), material assembly mechanism (9), material pressing mechanism (10), inner sheath peeling processing mechanism (11), CCD detection and cleaning mechanism two (12), terminal pressing mechanism (13), final detection unit (14), and unloading processing mechanism (15). The mounting frame (1) is fixedly mounted with a guide rail on the front side. The guide rail is slidably connected to the wire harness transport tray (2). The wire harness transport tray (2) is arranged in a rectangular array. The mounting frame (1) is fixedly mounted with a feeding pretreatment mechanism (3). The feeding pretreatment mechanism (3) is provided with an outer skin processing mechanism (4) on the left side.

2. The multi-station wire harness processing device according to claim 1, characterized in that: The outer skin processing mechanism (4) is provided with an aluminum foil processing mechanism (5) on the left side, a cutting and weaving mechanism (6) is provided on the left side of the aluminum foil processing mechanism (5), a turning and weaving mechanism (7) is provided on the left side of the cutting and weaving mechanism (6), and a CCD detection and cleaning mechanism (8) is provided on the left side of the turning and weaving mechanism (7).

3. The multi-station wire harness processing device according to claim 2, characterized in that: The CCD detection and cleaning mechanism 1 (8) is provided with a material assembly mechanism (9) on the left side, a material pressing mechanism (10) on the left side of the material assembly mechanism (9), an inner skin peeling processing mechanism (11) on the left side of the material pressing mechanism (10), and a CCD detection and cleaning mechanism 2 (12) on the left side of the inner skin peeling processing mechanism (11).

4. The multi-station wire harness processing device according to claim 3, characterized in that: The CCD inspection and cleaning mechanism 2 (12) is provided with a terminal crimping mechanism (13) on the left side, and a final inspection unit (14) is provided on the left side of the terminal crimping mechanism (13); the final inspection unit (14) is provided with a material unloading mechanism (15) on the left side, and the material unloading mechanism (15) is connected to the left end of the mounting frame (1).

5. The multi-station wire harness processing device according to claim 4, characterized in that: The outer skin processing mechanism (4), aluminum foil processing mechanism (5), cutting and weaving mechanism (6), turning and weaving mechanism (7), CCD detection and cleaning mechanism one (8), material assembly mechanism (9), material pressing mechanism (10), inner skin peeling processing mechanism (11), CCD detection and cleaning mechanism two (12), terminal pressing mechanism (13), and final detection unit (14) are all fixedly installed on the upper surface of the mounting frame (1).

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