Remote control automatic winding device for power insulation tape based on high cable insulation maintenance

Abstract

The utility model discloses a power insulating adhesive tape remote control automatic winding device based on high cable insulation maintenance, including winding operation board, the side wall of winding operation board is fixedly connected with winding drive mechanism in the position of near middle part, winding drive mechanism is engaged with and is connected with winding rotation ring. The utility model discloses the connecting mode between transmission gear shape belt and winding rotation ring is set as the engagement connection, can prevent the skidding when the quick winding, and further effectively drive the stable winding of insulating adhesive tape on winding rotation ring, improve the winding efficiency of insulating adhesive tape, and a plurality of adhesive tape mounting mechanisms are provided on winding rotation ring, and the plurality of adhesive tapes can be wound simultaneously according to the demand when the staff is operating, the efficiency when the multilayer winding work is effectively improved, and the whole winding device is designed as the convenient handheld type, so that the staff is more convenient when carrying and operating, further improve the efficiency when the maintenance work.

Description

Technical Field

[0001] This utility model relates to the field of cable repair application technology, and in particular to a remote-controlled automatic wrapping device for electrical insulating tape for high-altitude cable insulation repair. Background Technology

[0002] Electricity is now an indispensable energy source in people's lives, playing a vital role in all aspects of life. Currently, the use of electricity is mainly limited to the generation and transmission of electricity. People generate electricity by building new electricity generation methods such as nuclear power plants and hydropower plants to improve the efficiency of electricity generation and meet people's electricity needs. On the other hand, people also improve the transmission of electricity by increasing transmission voltage and building substations.

[0003] Currently, cable maintenance at heights requires workers to climb to high positions. During maintenance, insulating tape is used to wrap the cable. However, existing insulating tape wrapping devices are generally not handheld and portable, leading to slow, manual wrapping, which reduces overall maintenance efficiency. Furthermore, traditional wrapping devices often experience slippage of the rotating wrapping ring during rapid winding, hindering stable and fast operation. Additionally, traditional wrapping devices typically wrap one layer of insulating tape at a time; when multiple layers of different insulating tape are needed, tape changes are required, further increasing wrapping time and reducing worker efficiency. Therefore, this invention proposes a remote-controlled automatic insulating tape wrapping device for high-altitude cable insulation maintenance. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a remote-controlled automatic winding device for electrical insulating tape for high-altitude cable insulation maintenance. By setting the connection between the transmission toothed belt and the winding rotating ring to an interlocking connection, slippage can be prevented during rapid winding, thereby effectively driving the insulating tape on the winding rotating ring to wind stably and improving the winding efficiency of the insulating tape. At the same time, multiple tape mounting mechanisms are set on the winding rotating ring, which makes it convenient for operators to wind multiple tapes simultaneously as needed, effectively improving the efficiency of multi-layer winding work. Furthermore, the entire winding device is designed for convenient handheld use, making it more convenient for operators to carry and operate, further improving the efficiency of maintenance work.

[0005] To solve the above-mentioned technical problems, the present invention provides a remote-controlled automatic winding device for electrical insulating tape for high-altitude cable insulation repair, comprising a winding operation plate, a winding drive mechanism fixedly connected to the side wall of the winding operation plate near the middle position, a winding drive mechanism engaging with a winding rotating ring, and multiple insulating tape mounting mechanisms uniformly fixedly connected to the side wall of the winding rotating ring near the top position, each of the multiple insulating tape mounting mechanisms having an insulating tape body sleeved inside, and a control handle bolted to the end face of the winding operation plate, the control handle being electrically connected to the winding drive mechanism.

[0006] The present invention is further configured such that: an operation opening is provided on the winding operation plate away from the control handle; multiple positioning wheels are bolted to the side wall of the winding operation plate; the multiple positioning wheels are arranged in two groups and are symmetrically arranged about the operation opening; the opposite surfaces of the two groups of positioning wheels are in rolling connection with the outer arc wall of the winding rotating ring.

[0007] The above technical solution allows for easy insertion of cables into the outer wall via the operating opening, while multiple positioning wheels can be used to position and fix the winding rotating ring, thereby completing a stable winding operation.

[0008] The present invention is further configured such that: the winding drive mechanism includes a drive motor mounted on the winding operation plate, the output shaft of the drive motor passes through the winding operation plate, and a drive pulley is fixedly connected to the end face of the output shaft; a toothed transmission belt is meshed with the outer wall of the drive pulley; the toothed transmission belt is triangularly arranged, and driven pulleys are meshed with the two corners away from the drive pulley; the two driven pulleys are bolted to the winding operation plate; and a winding rotating ring is meshed with the outer wall of the toothed transmission belt away from the drive pulley.

[0009] The above technical solution utilizes a control handle to start the drive motor, whose output shaft drives the rotation of the active pulley, thereby driving the meshing toothed transmission belt to rotate. This causes the meshing driven pulley to rotate, forming a triangular arrangement. The toothed transmission belt then drives the meshing winding rotating ring and multiple positioning wheels to rotate, thereby driving the insulating tape body to wind the cable.

[0010] The present invention is further configured such that: the outer wall of the toothed transmission belt is uniformly fixedly connected with multiple locking blocks, the outer wall of the winding rotating ring is uniformly provided with multiple locking grooves, and the toothed transmission belt and the winding rotating ring are meshed and connected through multiple locking blocks and multiple locking grooves.

[0011] The above technical solution utilizes multiple locking blocks and slots to engage with each other, enabling the entire toothed drive belt to mesh with the winding rotating ring and rotate rapidly, thereby improving the winding efficiency of the cable.

[0012] The present invention is further configured such that an inlet opening is provided on one side of the winding rotating ring.

[0013] The above technical solution facilitates the insertion of cables that require insulating tape wrapping, thereby enabling a wrapping operation on the cables.

[0014] The present invention is further configured such that: the insulating tape installation mechanism includes a mounting column bolted to the winding rotating ring, a clamping sleeve is sleeved on the outer wall of the mounting column, and the clamping sleeve is detachable and adjustable, and a locking bolt is threaded to the end face of the mounting column.

[0015] The above technical solution allows the clamping sleeve to fix the insulating tape, enabling it to rotate on the mounting post. The locking bolts can then be used to limit and fix the position of the clamping sleeve after installation.

[0016] The present invention is further configured such that: the control handle includes a handle, a connector is fixedly connected to the end face of the handle, and the connector is bolted to the winding operation plate; and a hanging ring is fixedly connected to the end face of the handle away from the connector.

[0017] The above technical solution utilizes the electrical connection between the control handle and the drive motor to enable the drive motor to be switched on and off. At the same time, the entire device can be fixed by the hanging ring during use and placement to prevent it from falling and to make it convenient and quick to pick up and use.

[0018] The beneficial effects of this utility model are as follows: 1. The power insulation tape remote-controlled automatic winding device for high-altitude cable insulation maintenance proposed in this utility model sets the connection between the transmission toothed belt and the winding rotating ring to an interlocking connection, which prevents slippage during rapid winding and effectively drives the insulation tape on the winding rotating ring to wind stably, thereby improving the winding efficiency of the insulation tape. 2. The power insulation tape remote-controlled automatic winding device for high-altitude cable insulation repair proposed in this utility model has multiple tape mounting mechanisms on the winding rotating ring, which makes it convenient for workers to wind multiple tapes at the same time according to their needs, effectively improving the efficiency of multi-layer winding work. 3. The remote-controlled automatic wrapping device for electrical insulating tape based on high-altitude cable insulation repair proposed in this utility model is designed for convenient handheld use, making it more convenient for workers to carry and operate, and further improving the efficiency of maintenance work. Attached Figure Description

[0019] Figure 1 This is the first structural diagram of the power insulation tape remote-controlled automatic winding device for high-altitude cable insulation repair according to this utility model; Figure 2 This is the second structural diagram of the power insulation tape remote-controlled automatic winding device for high-altitude cable insulation repair according to this utility model; Figure 3 This is an exploded view of the power insulation tape remote-controlled automatic winding device for high-altitude cable insulation repair according to this utility model; Figure 4 This is a structural diagram of the toothed transmission belt in the remote-controlled automatic winding device for electrical insulating tape based on high-altitude cable insulation repair of this utility model; Figure 5 This is a structural diagram of the winding rotating ring in the remote-controlled automatic winding device for electrical insulating tape used in the high-altitude cable insulation repair of this utility model.

[0020] In the diagram: 1. Winding operation panel; 11. Operation opening; 12. Positioning wheel; 2. Winding drive mechanism; 21. Drive motor; 22. Drive pulley; 23. Toothed transmission belt; 231. Clamping block; 24. Driven pulley; 3. Winding rotating ring; 31. Inlet opening; 32. Slot; 4. Insulating tape installation mechanism; 41. Mounting post; 42. Clamping sleeve; 43. Locking bolt; 5. Insulating tape body; 6. Control handle; 61. Handle; 62. Connector; 63. Hanging ring. Detailed Implementation

[0021] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0022] like Figures 1-4As shown, the remote-controlled automatic winding device for electrical insulating tape for high-altitude cable insulation maintenance includes a winding operation plate 1. The winding operation plate 1 has an operation opening 11 located away from the control handle 6. Multiple positioning wheels 12 are bolted to the side wall of the winding operation plate 1. The multiple positioning wheels 12 are arranged in two groups and are symmetrically arranged about the operation opening 11. The opposing surfaces of the two groups of positioning wheels 12 are in rolling contact with the outer arc wall of the winding rotating ring 3. The operation opening 11 facilitates the insertion of cables from the outer wall, and the multiple positioning wheels 12 can fix the position of the winding rotating ring 3, thereby completing a stable winding operation.

[0023] like Figures 1-4 As shown, a winding drive mechanism 2 is fixedly connected to the side wall of the winding operation plate 1 near the center. The winding drive mechanism 2 includes a drive motor 21 mounted on the winding operation plate 1. The output shaft of the drive motor 21 passes through the winding operation plate 1, and a drive pulley 22 is fixedly connected to the end face of the output shaft. A toothed drive belt 23 is meshed with the outer wall of the drive pulley 22. Multiple locking blocks 231 are evenly fixedly connected to the outer wall of the toothed drive belt 23. Multiple slots 32 are evenly opened on the outer wall of the winding rotating ring 3. The toothed drive belt 23 and the winding rotating ring 3 are meshed and connected by multiple locking blocks 231 and multiple slots 32. By using multiple locking blocks 231 and multiple slots 32 to engage with each other, the entire toothed drive belt 23 can mesh with the winding rotating ring 3 and rotate quickly, improving the winding efficiency of the cable. The toothed drive belt 23 is triangularly arranged and far away from the drive pulley 21. Both corners of the winding drive mechanism 2 are engaged with driven pulleys 24, and the two driven pulleys 24 are bolted to the winding operation plate 1. The toothed drive belt 23 is engaged with a winding rotating ring 3 at the outer wall position away from the driving pulley 22. The drive motor 21 is started by the control handle 6, and its output shaft drives the driving pulley 22 to rotate, thereby driving the toothed drive belt 23 to rotate, which in turn causes the driven pulleys 24 to rotate, forming a triangular arrangement. This causes the toothed drive belt 23 to drive the winding rotating ring 3 and multiple positioning wheels 12 to rotate, thereby driving the insulating tape body 5 to wind the cable. The winding drive mechanism 2 is engaged with the winding rotating ring 3. The winding rotating ring 3 has an inlet opening 31 on one side, which facilitates the insertion of the cable that needs to be wrapped with insulating tape, so that the cable can be wound in a circular manner.

[0024] like Figure 5As shown, multiple insulating tape mounting mechanisms 4 are uniformly fixedly connected to the side wall of the rotating winding ring 3 near the top. Each insulating tape mounting mechanism 4 includes a mounting post 41 bolted to the rotating winding ring 3. A clamping sleeve 42 is sleeved on the outer wall of the mounting post 41, and the clamping sleeve 42 is adjustable and separable. A locking bolt 43 is threaded to the end face of the mounting post 41. The clamping sleeve 42 can be used to fix the insulating tape to be used, so that it can rotate on the mounting post 41 through the clamping sleeve 42. The locking bolt 43 can limit and fix the position of the clamping sleeve 42 after installation. An insulating tape body 5 is sleeved inside each of the multiple insulating tape mounting mechanisms 4.

[0025] like Figure 1 As shown, a control handle 6 is bolted to the end face of the winding operation plate 1, and the control handle 6 is electrically connected to the winding drive mechanism 2. The control handle 6 includes a handle 61, and a connector 62 is fixedly connected to the end face of the handle 61. The connector 62 is bolted to the winding operation plate 1. A hanging ring 63 is fixedly connected to the end face of the handle 61 away from the connector 62. By utilizing the electrical connection between the control handle 6 and the drive motor 21, the drive motor 21 can be switched on and off. At the same time, the entire device can be fixed by the hanging ring 63 during use and placement to prevent it from falling and to facilitate quick and easy picking up and use.

[0026] In use, the insulating tape body 5 to be operated is first pre-installed onto the outer wall of the clamping sleeve 42. Then, the operator picks up the entire winding device through the handle 61 in the control handle 6, and inserts the insulating tape into the position where the cable needs to be wrapped by operating the opening 11 and the inlet opening 31. One end of the insulating tape body 5 is then attached to the outer wall of the cable. Next, the drive motor 21 is started, and its output shaft drives the rotation of the drive pulley 22, thereby driving the meshing toothed transmission belt 23 to drive the transmission, which in turn causes the meshing driven pulley 24 to rotate, forming a triangular arrangement. This causes the toothed transmission belt 23 to drive the meshing winding rotating ring 3 and multiple positioning wheels 12 to rotate in a rolling connection, thereby driving the insulating tape body 5 to perform the winding operation on the cable.

[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A remote-controlled automatic winding device for electrical insulating tape for high-altitude cable insulation maintenance, comprising a winding operation panel (1), characterized in that: The winding operation plate (1) is fixedly connected to a winding drive mechanism (2) near the middle of its side wall. The winding drive mechanism (2) is engaged with a winding rotating ring (3). Multiple insulating tape mounting mechanisms (4) are evenly fixedly connected to the side wall of the winding rotating ring (3) near the top. An insulating tape body (5) is sleeved inside each of the multiple insulating tape mounting mechanisms (4). A control handle (6) is bolted to the end face of the winding operation plate (1), and the control handle (6) is electrically connected to the winding drive mechanism (2).

2. The remote-controlled automatic wrapping device for electrical insulating tape based on high-altitude cable insulation maintenance according to claim 1, characterized in that: The winding operation plate (1) has an operation opening (11) at a position away from the control handle (6). The side wall of the winding operation plate (1) is bolted with multiple positioning wheels (12), and the multiple positioning wheels (12) are arranged in two groups and are symmetrical about the operation opening (11). The opposite surfaces of the two groups of positioning wheels (12) are in rolling connection with the outer arc wall of the winding rotating ring (3).

3. The remote-controlled automatic wrapping device for electrical insulating tape based on high-altitude cable insulation maintenance according to claim 1, characterized in that: The winding drive mechanism (2) includes a drive motor (21) mounted on the winding operation plate (1). The output shaft of the drive motor (21) passes through the winding operation plate (1), and the end face of the output shaft is fixedly connected to a drive pulley (22). The outer wall of the drive pulley (22) is meshed with a toothed transmission belt (23). The toothed transmission belt (23) is triangularly arranged, and driven pulleys (24) are meshed at the two corners away from the drive pulley (22). The two driven pulleys (24) are bolted to the winding operation plate (1). The outer wall position of the toothed transmission belt (23) away from the drive pulley (22) is meshed with a winding rotating ring (3).

4. The remote-controlled automatic wrapping device for electrical insulating tape based on high-altitude cable insulation maintenance according to claim 3, characterized in that: The outer wall of the toothed transmission belt (23) is uniformly fixedly connected with multiple locking blocks (231), and the outer wall of the winding rotating ring (3) is uniformly provided with multiple slots (32). The toothed transmission belt (23) and the winding rotating ring (3) are meshed and connected through multiple locking blocks (231) and multiple slots (32).

5. The remote-controlled automatic wrapping device for electrical insulating tape based on high-altitude cable insulation maintenance according to claim 4, characterized in that: The winding rotating ring (3) has a wire inlet opening (31) on one side.

6. The remote-controlled automatic wrapping device for electrical insulating tape based on high-altitude cable insulation maintenance according to claim 1, characterized in that: The insulating tape installation mechanism (4) includes a mounting post (41) bolted to the winding rotating ring (3), a clamping sleeve (42) sleeved on the outer wall of the mounting post (41), and the clamping sleeve (42) is adjustable and separable. The end face of the mounting post (41) is threaded with a locking bolt (43).

7. The remote-controlled automatic wrapping device for electrical insulating tape based on high-altitude cable insulation maintenance according to claim 1, characterized in that: The control handle (6) includes a handle (61), a connector (62) is fixedly connected to the end face of the handle (61), and the connector (62) is bolted to the winding operation plate (1). A hanging ring (63) is fixedly connected to the end face of the handle (61) away from the connector (62).

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