Quick dismounting and convenient replacement device for cable dragging
Patent Information
- Application Number
- CN202522461635.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-20
AI Technical Summary
拖拽装置在海洋模块建造中不仅数量庞大,而且使用频率高,传统的电缆滑车多为整体焊接或螺栓固定结构,当滑车部分部件(如滚轮、滑道)损坏或需要更换类型时,必须将整个滑车从轨道上拆下,维修更换过程繁琐,需使用工具且耗时较长;长期使用后,滑车易出现锈蚀、磨损等问题,整体更换或维护成本高昂,且停机时间长
[0006]本实用新型的优点:模块化快拆设,将滑车分为上下两个独立模块,通过快拆机构连接,实现了上部悬挂部分与下部功能部分的分离,极大方便了安装、拆卸及后续的维护与部件更换。维护高效,成本降低,在电缆滑车局部损坏或需要改变电缆承载配置时,只需更换对应的下部滑道模块即可,无需拆卸整个滑车系统,显著减少了维护时间和成本。灵活性强,通过更换不同型号的下部滑道模块,可以快速适应单轨、双轨等不同的电缆布设需求,提升了设备的通用性和适应性。可靠性高,快速连接机构均设计有锁紧功能,确保了滑车在运行过程中的稳定性和安全性,防止意外脱落。
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Figure CN224874798U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to cable conveying equipment in marine engineering, and more particularly to a device for quick disassembly and convenient replacement of cables for towing. Background Technology
[0002] Various types of cable towing devices exist in marine engineering construction. These devices are not only numerous but also frequently used in marine module construction. Traditional cable trolleys are mostly integrally welded or bolted structures. When parts of the trolley (such as rollers or tracks) are damaged or need to be replaced, the entire trolley must be removed from the track, making the repair and replacement process cumbersome, requiring tools and time-consuming. After long-term use, the trolleys are prone to rust and wear, resulting in high costs for overall replacement or maintenance, and significant downtime. Summary of the Invention
[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a quick-release cable trolley with a reasonable structure, convenient assembly and disassembly, easy maintenance and flexible adaptation to different cable layout requirements.
[0004] This utility model discloses a quick disassembly and convenient replacement device for cable dragging, comprising an upper suspension module and a lower slide rail module;
[0005] The upper suspension module includes a main frame, which is a channel steel structure. A set of traveling wheels is rotatably connected to the inner walls of the front and rear flanges of the main frame via axles. The two sets of traveling wheels are supported on the front and rear sides of the lower flange of the I-beam track and can roll along the lower flange, allowing the upper suspension module to move left and right along the I-beam track. The lower slide module includes an arc-shaped main cable slide, on which a T-shaped block is connected. The T-shaped block has two legs spaced apart on the left and right sides. The two legs are welded to the top wall of the arc-shaped main cable slide. A pressure plate is installed on the arc-shaped main cable slide between the two legs. The pressure plate is connected to the arc-shaped main cable slide by bolts and nuts. A U-shaped opening groove is welded to the bottom wall of the web of the main frame. A long groove is cut in the middle of the web of the U-shaped opening groove, which is horizontally oriented. The horizontal plate of the T-shaped block is supported on the top wall of the web of the main frame and located between the two sets of traveling wheels. The two legs are located at the long groove.
[0006] Advantages of this invention: Modular quick-release design, dividing the trolley into two independent modules connected by a quick-release mechanism, achieves separation of the upper suspension part and the lower functional part, greatly facilitating installation, disassembly, and subsequent maintenance and component replacement. Highly efficient maintenance and reduced costs: When the cable trolley is partially damaged or the cable load configuration needs to be changed, only the corresponding lower slide rail module needs to be replaced, without disassembling the entire trolley system, significantly reducing maintenance time and costs. High flexibility: By replacing different models of lower slide rail modules, it can quickly adapt to different cable laying requirements such as single-rail and double-rail systems, improving the equipment's versatility and adaptability. High reliability: The quick-connect mechanism is designed with a locking function, ensuring the stability and safety of the trolley during operation and preventing accidental detachment. Attached Figure Description
[0007] Figure 1 A schematic diagram of the overall structure of the quick-release cable trolley of this utility model;
[0008] Figure 2 for Figure 1 A three-dimensional schematic diagram of the upper suspension module of the device shown;
[0009] Figure 3 for Figure 1 A three-dimensional schematic diagram of the lower slide module (taking a double track as an example) in the device shown;
[0010] Figure 4 for Figure 1 An exploded view of the quick-connect mechanism in the device shown. Detailed Implementation
[0011] The present invention will now be described in detail with reference to the accompanying drawings and specific examples.
[0012] As shown in the attached figure, this utility model provides a quick disassembly and convenient replacement device for cable dragging, including an upper suspension module 1 and a lower slide module 2.
[0013] The upper suspension module 1 and the lower slide rail module 2 can be designed as a single-cable slide rail type or a double-cable slide rail type, depending on the number and method of the carrying cables (e.g., Figure 3 (As shown).
[0014] The upper suspension module 1 includes a main frame 1-1, which is a channel steel structure. A set of traveling wheels 1-2 is rotatably connected to the inner walls of the front and rear flanges of the main frame 1-1 via axles. Each set of traveling wheels includes two wheels, which are supported on the front and rear sides of the lower flange of the I-beam track 3 and can roll along the lower flange, allowing the upper suspension module 1 to move left and right along the I-beam track 3. The I-beam track can be an existing cable tray on site.
[0015] The lower slide module 2 includes an arc-shaped main cable slide 2-2, on which a T-shaped block 2-1 is installed. The T-shaped block has two legs spaced apart on the left and right sides, which are welded to the top wall of the arc-shaped main cable slide. A pressure plate 2-4 is installed on the arc-shaped main cable slide between the two legs, and the pressure plate is connected to the arc-shaped main cable slide by bolts and nuts. A U-shaped opening groove 1-3 is welded to the bottom wall of the web of the main frame. A long groove is cut in the middle of the web of the U-shaped opening groove 1-3, which is horizontally oriented. The horizontal plate of the T-shaped block is supported on the top wall of the web of the main frame and located between two sets of traveling wheels. The two legs are located at the long groove.
[0016] Preferably, a first pin hole 2-3 is welded to the bottom wall of the horizontal plate of the T-shaped block between the two legs. The first pin hole is located at a position corresponding to the long groove. Second pin holes 4-2 are welded to the bottom wall of the web plate of the U-shaped open slide groove on both sides of the long groove. The first pin hole and the two second pin holes are connected by an anti-detachment cotter pin 4-1. This prevents the upper suspension module 1 and the lower slide module 2 from accidentally separating due to vibration or other reasons.
[0017] The working principle is as follows:
[0018] When in use, the cable is clamped and fixed to the main cable slide rail 2-2 by the clamping plate 2-4. The device moves the cable by sliding along the I-beam rail 3 via the traveling wheel set 1-2. When a cable trolley needs maintenance or a change of slide rail type, the operator does not need to remove the entire trolley. Simply pull out the anti-detachment cotter pin 4-1 from the first pin hole and the two second pin holes, and the T-block 2-1 can be removed along the U-shaped opening slide groove 1-3. This allows the damaged or replacement lower slide rail module 2 to be removed and replaced with a new, functional or different type module. Then, the anti-detachment cotter pin 4-1 is inserted into the symmetrical pin holes 4-2, and the two feet of the cotter pin are bent to fix the new lower slide rail module 2. The entire process can be completed in a few minutes, greatly improving work efficiency.
Claims
1. A quick-release and convenient-replacement device for cable dragging, characterized in that: It includes an upper suspension module (1) and a lower slide module (2); The upper suspension module (1) includes a main frame (1-1), which is a channel steel structure. A set of traveling wheels (1-2) is rotatably connected to the inner walls of the front and rear flange plates of the main frame via wheel axles. The two sets of traveling wheels are respectively supported on the front and rear sides of the lower flange plate of the I-beam rail (3) and can roll along the lower flange plate, so that the upper suspension module can move left and right along the I-beam rail. The lower slide module (2) includes an arc-shaped main cable slide (2-2), and a T-shaped block (2-1) is connected to the arc-shaped main cable slide. The T-shaped block has left and right intervals. The two support legs are welded to the top wall of the arc-shaped main cable slide. A pressure plate (2-4) is installed on the arc-shaped main cable slide between the two support legs. The pressure plate is connected to the arc-shaped main cable slide by bolts and nuts. A U-shaped open slide groove (1-3) is welded on the bottom wall of the web of the main frame. A long groove is opened in the middle of the web of the U-shaped open slide groove (1-3) in the horizontal direction. The horizontal plate of the T-shaped block is supported on the top wall of the web of the main frame and is located between two sets of walking wheels. The two support legs are located at the long groove.
2. The quick disassembly and convenient replacement device for cable dragging according to claim 1, characterized in that: A first pin hole (2-3) is welded to the bottom wall of the horizontal plate of the T-shaped block between the two legs. The first pin hole is located at the position corresponding to the long groove. Second pin holes (4-2) are welded to the bottom wall of the web plate of the U-shaped opening slide on both sides of the long groove. The first pin hole and the two second pin holes are connected by an anti-detachment cotter pin (4-1).