Tea cake pressing mechanism

Abstract

The utility model discloses a tea cake pressing mechanism, including the bottom plate, the bottom four corners of bottom plate all are fixedly arranged with the cushion block, the top both sides of bottom plate all are fixedly arranged with the support frame, the opposite side of support frame is fixedly arranged with the suspension plate, the top of suspension plate is fixedly arranged with the hydraulic push rod, and its output end is through to the below of suspension plate.

Description

Technical Field

[0001] The utility model relates to the field of tea cake pressing machines, in particular to a tea cake pressing mechanism. Background Art

[0002] The tea cake pressing process mainly includes several steps: tea steaming, bagging, kneading cake, pressing and drying. First, loose tea is softened with steam, put into a cotton bag and kneaded into a round cake shape, placed into a mold for pressing and shaping, and finally dried and packaged.

[0003] When pressing tea cakes, different patterns or characters are often pressed on the tea cakes. For example, a set of tea cake gift box includes four tea cakes, on which the characters "Fu, Lu, Shou, Xi" are respectively pressed, or a box of five tea cakes, on which the character "Fu" in five different fonts is respectively pressed;

[0004] When pressing such sets of tea cakes, generally one type is pressed first, then the mold is replaced to press another type. However, the tea cakes obtained by this method may have certain differences in the quality of each type, which is mainly due to the different batches of pressed tea, the quality of the tea itself has certain differences, followed by the slight difference in tea steaming time and the pressure error caused by mold replacement, so the tea cakes pressed in different batches have certain quality differences, and finally the difference in drying batches causes a slight difference in the maturity of the tea cakes. While tea cakes with slightly different qualities are packaged into one gift box for sale, buyers will question the product quality due to the quality difference of the tea cakes, therefore a tea cake pressing mechanism is proposed. Contents of the Utility Model

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a tea cake pressing mechanism, which can simultaneously press multiple tea cakes with different decorations for a unified package, and the mold for pressing decorations is convenient to disassemble, assemble and adjust the number of molds.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A tea cake pressing mechanism of the utility model comprises a bottom plate, cushion blocks are fixedly arranged at four corners of the bottom of the bottom plate, support frames are fixedly arranged on both left and right sides of the top of the bottom plate, a suspension plate is fixedly arranged on the opposite side of the support frames, a hydraulic push rod is fixedly arranged on the top of the suspension plate, the output end of the hydraulic push rod penetrates below the suspension plate, a bearing plate is fixedly arranged at the output end of the hydraulic push rod, a plurality of detachable extrusion assemblies are arranged on the bearing plate, a plurality of detachable forming assemblies are arranged on the bottom plate, and the extrusion assemblies and the forming assemblies are in one-to-one correspondence up and down;

[0008] The front and back of the support plate are provided with T-shaped grooves that penetrate the left and right sides of the support plate. The extrusion assembly includes a T-shaped slider that is slidably disposed in the T-shaped groove. One end of the T-shaped slider extends to the outside of the support plate. A side plate is fixedly disposed at the end of the T-shaped slider away from the support plate. A support plate is fixedly disposed at the bottom of the side plate. An extrusion plate is fixedly disposed at the bottom of the support plate. A positioning screw that penetrates the side plate and the T-shaped slider and extends into the T-shaped groove is threadedly connected to the end of the side plate away from the T-shaped slider.

[0009] As a preferred embodiment of this utility model, a resistance-increasing rod is fixedly provided at one end of the positioning screw located in the T-shaped groove, and a resistance-increasing groove is provided at the end of the resistance-increasing rod away from the positioning screw.

[0010] As a preferred embodiment of this utility model, a guide rod extending through the top of the bearing plate and reaching above the suspension plate is fixedly provided, and a limiting disc is fixedly provided at the top of the guide rod.

[0011] As a preferred technical solution of this utility model, the support frame includes support rods, crossbeams and vertical plates. There are four support rods, which are fixed at the top four corners of the base plate. The crossbeams are fixedly installed on the tops of the two support rods on the same side. The vertical plates are fixedly installed on the tops of the crossbeams. The suspension plate is fixed between the two vertical plates.

[0012] As a preferred technical solution of this utility model, a slot is provided on the right side of the base plate, the slot extends through the top and bottom of the base plate, and the slot is located between the two support rods on the right side.

[0013] As a preferred embodiment of this utility model, the molding component includes a molding groove seat, a rod, and a positioning nut, wherein...

[0014] The forming groove is placed on top of the base plate, directly below the extrusion plate;

[0015] The insert rod is fixedly installed at the bottom of the molding slot, with one end extending through the slot to the bottom of the base plate;

[0016] The positioning nut is threaded onto the outside of the insert and is located below the base plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] The utility model is provided with a squeezing assembly and a forming assembly, both of which are of detachable arrangement, and the number of which is multiple and can be adjusted to a certain extent. Multiple tea cakes can be pressed in each pressing operation. Each squeezing assembly and forming assembly can be selected with different embossed patterns. For example, five squeezing assemblies and forming assemblies are respectively provided with the Chinese character "Fu" in five different fonts; if only three squeezing assemblies and forming assemblies are used, the three characters "Fu, Lu, Shou" (representing good fortune, prosperity and longevity) can be respectively arranged on the squeezing assemblies and the forming assemblies. In this way, when pressing tea cakes for gift boxes, a complete set of tea cakes for one gift box can be pressed in one operation. The tea leaves used are from the same batch, with little difference in quality; the difference in steam temperature and steam time used is small; pressing is carried out by the same pressure source, so that the densities of the tea cakes tend to be consistent; drying is carried out in the same environment at the same time, so that the maturity degrees of the tea cakes also tend to be consistent. As such, the multiple tea cakes in one set of gift box tend to have consistent quality.

[0019] According to the utility model, by arranging the squeezing assembly and the forming assembly, when disassembling and assembling the squeezing assembly, the positioning screw is rotated to disengage from the T-shaped slider and the side plate, and the T-shaped slider is slid to disengage from the T-shaped chute, so that the squeezing assembly is detached. In this way, the number and spacing of the squeezing assemblies can be adjusted, and different squeezing plates can be replaced, with different embossed patterns arranged at the bottom of the squeezing plates;

[0020] When disassembling and assembling the forming assembly, the positioning nut is rotated to move down, and the forming groove seat is slid to disengage from the bottom plate, so that the forming assembly is detached. In this way, the number and spacing of the forming assemblies can be adjusted, and different forming groove seats can be replaced, with different embossed patterns arranged on the inner wall of the forming groove seats. Brief Description of the Drawings

[0021] The accompanying drawings are provided to further understand the utility model and constitute a part of the specification, which together with the embodiments of the utility model serve to explain the utility model, and do not limit the utility model. In the drawings:

[0022] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 is a partial side view of the utility model;

[0024] Figure 3 is a right view of the utility model;

[0025] Figure 4 is a diagram of an embodiment of the utility model in which the number of the squeezing assemblies and the forming assemblies are both adjusted to three;

[0026] In the diagram: 1. Base plate; 2. Pad block; 3. Support rod; 4. Crossbeam; 5. Vertical plate; 6. Suspension plate; 7. Hydraulic push rod; 8. Support plate; 9. Guide rod; 10. T-shaped slide; 11. T-shaped slider; 12. Side plate; 13. Support plate; 14. Extrusion plate; 15. Positioning screw; 16. Slot; 17. Forming groove seat; 18. Insert rod; 19. Positioning nut. Detailed Implementation

[0027] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0028] In the attached diagram, all identical reference numerals refer to the same components.

[0029] Example 1

[0030] like Figure 1-4 As shown, this utility model provides a tea cake pressing mechanism, including a base plate 1, with pads 2 fixedly installed at the four corners of the bottom of the base plate 1, and support frames fixedly installed on the left and right sides of the top of the base plate 1. A suspension plate 6 is fixedly installed on the opposite side of the support frame, and a hydraulic push rod 7 is fixedly installed on the top of the suspension plate 6, with its output end extending through to the bottom of the suspension plate 6. A support plate 8 is fixedly installed on the output end of the hydraulic push rod 7, and a guide rod 9 is fixedly installed on the top of the support plate 8, extending through to the top of the suspension plate 6. A limiting disc is fixedly installed on the top of the guide rod 9. A plurality of extrusion components are detachably installed on the support plate 8, and a plurality of forming components are detachably installed on the base plate 1. The extrusion components and forming components correspond one-to-one.

[0031] In this embodiment, the front and back sides of the support plate 8 are provided with T-shaped grooves 10 that penetrate the left and right sides of the support plate 8. The extrusion assembly includes a T-shaped slider 11 that is slidably disposed in the T-shaped groove 10. One end of the T-shaped slider 11 extends to the outside of the support plate 8. A side plate 12 is fixedly disposed at the end of the T-shaped slider 11 away from the support plate 8. A support plate 13 is fixedly disposed at the bottom of the side plate 12. An extrusion plate 14 is fixedly disposed at the bottom of the support plate 13. A positioning screw 15 that penetrates the side plate 12 and the T-shaped slider 11 and extends into the T-shaped groove 10 is threadedly connected to the end of the side plate 12 away from the T-shaped slider 11.

[0032] It should be noted that the inner wall of the T-shaped slide 10 is designed as a rough surface with high resistance. One end of the positioning screw 15 located inside the T-shaped slide 10 is fixedly equipped with a resistance-increasing rod, and the end of the resistance-increasing rod away from the positioning screw 15 is provided with resistance-increasing grooves.

[0033] In this embodiment, the support frame comprises support rods 3, cross beams 4 and vertical plates 5, wherein the number of the support rods 3 is four, which are respectively fixed at the four top corners of the base plate 1; the cross beams 4 are fixedly arranged at the tops of the two support rods 3 on the same side; the vertical plates 5 are fixedly arranged at the tops of the cross beams 4; and the overhanging plate 6 is fixed between the two vertical plates 5.

[0034] In this embodiment, the right side of the base plate 1 is provided with a slot 16, which penetrates through the top and bottom of the base plate 1, and the slot 16 is located between the two support rods 3 on the right side; the forming assembly comprises a forming groove seat 17, an insert rod 18 and a positioning nut 19; the forming groove seat 17 is placed on the top of the base plate 1 and is located directly below the pressing plate 14; the insert rod 18 is fixedly arranged at the bottom of the forming groove seat 17, with one end extending through the slot 16 to the lower part of the base plate 1; the positioning nut 19 is in threaded connection with the outside of the insert rod 19 and is located below the base plate 1.

[0035] In conclusion, according to the utility model, by arranging the pressing assemblies and the forming assemblies, both the pressing assemblies and the forming assemblies are of detachable arrangement, the number thereof is multiple and can be adjusted to a certain extent, a plurality of tea cakes can be pressed in each pressing operation, and each pressing assembly and each forming assembly can be selected to have different embossed patterns, for example, five pressing assemblies and five forming assemblies are respectively provided with the Chinese character "Fu" in five different fonts; if only three pressing assemblies and three forming assemblies are used, the three Chinese characters "Fu, Lu, Shou" (Fortune, Prosperity, Longevity) can be respectively arranged on the pressing assemblies and the forming assemblies. In this way, when pressing tea cakes for gift boxes, a full set of tea cakes for one gift box can be pressed at one time, the tea leaves used are from the same batch with small quality difference, the difference of steam temperature and steam time used is small, pressing is carried out by the same pressure source, the density of the tea cakes tends to be consistent, drying is carried out in the same environment at the same time, the maturity degree of the tea cakes also tends to be consistent, and thus the quality of the multiple tea cakes in one gift box set tends to be consistent;

[0036] According to the utility model, by arranging the pressing assemblies and the forming assemblies, when disassembling and assembling the pressing assemblies, the positioning screw 15 is rotated to disengage from the T-shaped slider 11 and the side plate 12, and the T-shaped slider 11 is slid to disengage from the T-shaped chute 10, so that the pressing assembly is disassembled, the number and spacing of the pressing assemblies can be adjusted, different pressing plates 14 can be replaced, and different embossed patterns are arranged at the bottom of each pressing plate 14;

[0037] When disassembling and assembling the forming assemblies, the positioning nut 19 is rotated to move downwards, the forming groove seat 17 is slid to disengage from the base plate 1, so that the forming assembly is disassembled, the number and spacing of the forming assemblies can be adjusted, different forming groove seats 17 can be replaced, and different embossed patterns are arranged on the inner wall of each forming groove seat 17.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tea cake pressing mechanism, characterized in that, Includes a base plate (1), with pads (2) fixedly installed at the four corners of the bottom of the base plate (1), support frames fixedly installed on the left and right sides of the top of the base plate (1), a suspension plate (6) fixedly installed on the opposite side of the support frame, a hydraulic push rod (7) fixedly installed on the top of the suspension plate (6), the output end of which extends through to the bottom of the suspension plate (6), a support plate (8) fixedly installed on the output end of the hydraulic push rod (7), a number of extrusion components detachably installed on the support plate (8), and a number of forming components detachably installed on the base plate (1), the extrusion components and the forming components corresponding one-to-one; The front and back sides of the support plate (8) are provided with T-shaped grooves (10) that penetrate the left and right sides of the support plate (8). The extrusion assembly includes a T-shaped slider (11) that is slidably disposed in the T-shaped groove (10). One end of the T-shaped slider (11) extends to the outside of the support plate (8). A side plate (12) is fixedly disposed at the end of the T-shaped slider (11) away from the support plate (8). A support plate (13) is fixedly disposed at the bottom of the side plate (12). An extrusion plate (14) is fixedly disposed at the bottom of the support plate (13). A positioning screw (15) that penetrates the side plate (12) and the T-shaped slider (11) and extends into the T-shaped groove (10) is threadedly connected to the end of the side plate (12) away from the T-shaped slider (11).

2. The tea cake pressing mechanism according to claim 1, characterized in that, The positioning screw (15) is fixedly provided with a resistance-increasing rod at one end located in the T-shaped groove (10), and the resistance-increasing rod is provided with resistance-increasing grooves at the end away from the positioning screw (15).

3. The tea cake pressing mechanism according to claim 1, characterized in that, The top of the support plate (8) is fixedly provided with a guide rod (9) that extends through to the top of the suspension plate (6), and the top of the guide rod (9) is fixedly provided with a limiting disc.

4. The tea cake pressing mechanism according to claim 1, characterized in that, The support frame includes support rods (3), crossbeams (4) and vertical plates (5). There are four support rods (3), which are fixed at the top four corners of the base plate (1). The crossbeams (4) are fixed on the top of the two support rods (3) on the same side. The vertical plates (5) are fixed on the top of the crossbeams (4). The suspension plate (6) is fixed between the two vertical plates (5).

5. A tea cake pressing mechanism according to claim 4, characterized in that, A slot (16) is provided on the right side of the base plate (1). The slot (16) extends through the top and bottom of the base plate (1) and is located between the two support rods (3) on the right side.

6. The tea cake pressing mechanism according to claim 5, characterized in that, The molding assembly includes a molding slot (17), a insert rod (18), and a positioning nut (19), wherein, The forming groove seat (17) is placed on top of the base plate (1), which is located directly below the extrusion plate (14); The insert rod (18) is fixedly set at the bottom of the molding slot (17), with one end passing through the slot (16) and extending below the bottom plate (1); The positioning nut (19) is threaded onto the outside of the insert (18) and is located below the base plate (1).

Images