A new automatic areca nut de-coring device

CN224875913UActive Publication Date: 2026-10-23HUNAN HUIDANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202522459999.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-10-23
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

人工去核生产效率低下,劳动强度大,由于人工去核时手与槟榔接触对槟榔也会造成有一定的污染;现有的自动夹取装置方式去核虽然可替代人工实现自动化生产,提高了生产效率,但也存在一些缺点,其一,现有去核设备结构较复杂,维护比较困难,其二,在夹取槟榔核时容易损伤槟榔,这样导致有些槟榔降低了等级,甚至变废,导致成品率的下降

Benefits of technology

(1)本实用新型通过固定板后端设有联结板,所述联结板上端设有支撑组件;所述固定板下端固设有气缸,所述气缸的输出端与连板传动连接,所述连板上分别设有滑动组件和扎核组件,滑动组件上设有相对朝内倾斜的固定座,所述固定座下端设有扎针,所述扎针末端穿过挡核板。当气缸推动连板下行时,连杆带动固定座沿导轨向内滑动,使扎针以倾斜角度刺入槟榔并完成去核,提高去核稳定性。支撑组件中的弹簧与直线轴承配合,可缓冲振动并确保扎针定位精准,提升设备稳定性与成品率。此外,挡核板上的槽缝设计使扎针顺畅通过且避免残留果屑堆积,四根错位设置的扎针进一步提升去核效率与适应性,配合封盖密封结构有效降低粉尘污染,保障生产环境清洁。整套装置结构紧凑、运行平稳,显著提高槟榔去核自动化水平和加工品质提高了去核的成品率。该装置在实际应用中表现出良好的可维护性与适应性,四根扎针的错位布局有效分散受力,减少卡阻风险,延长核心部件使用寿命。导轨与连杆传动配合精准,结合气缸行程控制,实现扎针进给深度的精确调控,适用于不同规格槟榔的稳定去核作业。弹簧预压设计使支撑板在动态负载下保持恒定压力,进一步提升系统抗冲击能力。整体结构便于拆装与清洁,封盖与挡核板的协同密封有效防止汁液渗漏,符合食品加工安全标准,适宜规模化推广使用。

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Abstract

The utility model discloses a novel automatic kernel removing device of betel nut, through the fixed plate rear end is equipped with the joint plate, the joint plate upper end is equipped with the support subassembly, the fixed plate lower extreme solid is equipped with the cylinder, the output of cylinder is connected with the link plate drive, the link plate is equipped with sliding assembly and the kernel assembly respectively on, and the fixed seat of opposite inwards inclination is equipped on sliding assembly, the fixed seat lower extreme is equipped with the needle, and the needle end passes through the kernel baffle. When the cylinder pushes the link plate downlink, and the fixed seat is driven along the guide rail and slides inwards, and makes the needle to incline angle and stings into the betel nut and completes the kernel, improves the kernel stability. The spring in support subassembly cooperates with the linear bearing, can buffer the vibration and ensure the needle positioning accuracy, promote the equipment stability and the yield. The slot design on the kernel baffle makes the needle pass through smoothly and avoids the residual fruit chaff accumulation, and four needle of staggered arrangement further promotes the kernel efficiency and adaptability.
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Description

Technical Field

[0001] This utility model relates to the technical field of areca nut processing equipment, specifically to a novel automatic areca nut pitting device. Background Technology

[0002] In the current areca nut production process, pitting is an essential step. Most areca nut manufacturers currently use either manual or automated pitting methods. Manual pitting is inefficient and labor-intensive, and the contact between hands and the areca nut during manual pitting can cause contamination. While automated pitting can replace manual labor and improve efficiency, it also has drawbacks. Firstly, the existing pitting equipment is complex and difficult to maintain. Secondly, it can easily damage the areca nuts during pitting, leading to some being downgraded or even rendered unusable, thus reducing the yield.

[0003] Therefore, in order to improve the efficiency of pitting betel nut products during the production process, developing a new type of automatic pitting device for betel nuts has become a direction for further improvement. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a novel automatic areca nut pitting device, including a fixed plate fixedly installed on an automatic areca nut production line. The device is characterized by further including a connecting plate, a support assembly, a cylinder, a connecting plate, a sliding assembly, and a pit-binding assembly. The fixed plate has a connecting plate at its rear end, and a support assembly at its upper end. A cylinder is fixedly installed at the lower end of the fixed plate, and the output end of the cylinder is connected to the connecting plate for transmission. The connecting plate is respectively provided with a sliding assembly and a pit-binding assembly.

[0005] Preferably, the core-piercing assembly includes a needle, a fixing seat, and a core-blocking plate. The sliding assembly is provided with a fixing seat that is relatively inclined inward. The lower end of the fixing seat is provided with a needle, and the end of the needle passes through the core-blocking plate.

[0006] Preferably, the sliding assembly includes a guide rail, a connecting rod, and an adjusting plate. The adjusting plate is fixedly mounted on the front end of the fixed plate, and the guide rail is provided on the adjusting plate. The fixed seat is slidably connected to the guide rail, and the upper end of the fixed seat is connected to the connecting plate via a connecting rod.

[0007] Preferably, the support assembly includes a bearing seat plate, a linear bearing, a guide rod, a spring, and a support plate. The upper end of the connecting plate is provided with a bearing seat plate, and the bearing seat plate is provided with linear bearings arranged in parallel. The guide rod passes through the linear bearing, and the guide rod is sleeved with a spring. The upper ends of the spring and the guide rod abut against the support plate, and the lower end of the spring abuts against the outer periphery of the linear bearing.

[0008] Preferably, the sealing cover on the fixing plate is provided with a cap.

[0009] Preferably, the core-blocking plate has a slot, through which the needle can pass without contacting the core.

[0010] Preferably, the needles are four needles arranged in a relatively staggered manner.

[0011] Compared with the prior art, the present invention has the following beneficial effects: (1) This utility model has a connecting plate at the rear end of a fixed plate, and a support component at the upper end of the connecting plate; a cylinder is fixed at the lower end of the fixed plate, and the output end of the cylinder is connected to the connecting plate for transmission. A sliding component and a pitting component are respectively provided on the connecting plate. A fixed seat with a relatively inward tilt is provided on the sliding component, and a pitting needle is provided at the lower end of the fixed seat. The end of the pitting needle passes through the pit-blocking plate. When the cylinder pushes the connecting plate downward, the connecting rod drives the fixed seat to slide inward along the guide rail, so that the pitting needle pierces the areca nut at an inclined angle and completes the pitting, improving the pitting stability. The spring in the support component cooperates with the linear bearing to buffer vibration and ensure accurate positioning of the pitting needle, improving the stability of the equipment and the yield. In addition, the groove design on the pit-blocking plate allows the pitting needle to pass smoothly and avoids the accumulation of residual fruit scraps. The four staggered pitting needles further improve the pitting efficiency and adaptability. Combined with the sealing structure, it effectively reduces dust pollution and ensures a clean production environment. The whole set of devices is compact in structure and runs smoothly, significantly improving the automation level and processing quality of areca nut pitting and increasing the yield of pitted products. This device demonstrates excellent maintainability and adaptability in practical applications. The staggered arrangement of the four needles effectively distributes force, reduces the risk of jamming, and extends the service life of core components. The precise coordination between the guide rail and linkage transmission, combined with cylinder stroke control, enables accurate adjustment of the needle feed depth, making it suitable for stable pitting operations on areca nuts of different sizes. The spring preload design maintains constant pressure on the support plate under dynamic loads, further enhancing the system's impact resistance. The overall structure facilitates disassembly and cleaning, and the coordinated sealing of the cap and pit-blocking plate effectively prevents juice leakage, meeting food processing safety standards and making it suitable for large-scale promotion and use. Attached Figure Description

[0012] Figure 1 This is a three-dimensional schematic diagram of the present invention without a cap; Figure 2 This is a side view of the present invention without the cap; Figure 3 This is the front view of the present invention; Figure 4 This is a side view of the present invention. Detailed Implementation

[0013] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0014] like Figures 1 to 4 As shown, a novel automatic betel nut pitting device includes a pit-blocking plate 1, a needle 2, a fixed seat 3, a guide rail 4, a connecting plate 5, a connecting rod 6, an adjusting plate 7, a fixed plate 8, a cylinder 9, a connecting plate 10, a bearing seat plate 11, a linear bearing 12, a guide rod 13, a spring 14, a support plate 15, and a cover 16.

[0015] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] like Figures 1 to 4 As shown, the automatic betel nut pitting device includes a fixed plate 8 fixedly installed on the automatic betel nut production line, as well as a connecting plate 10, a support component, a cylinder 9, a connecting plate 5, a sliding component, and a pit-binding component. The connecting plate 10 is provided at the rear end of the fixed plate 8, and the support component is provided at the upper end of the connecting plate 10. The cylinder 9 is fixedly installed at the lower end of the fixed plate 8, and the output end of the cylinder 9 is connected to the connecting plate 5 for transmission. The connecting plate 5 is provided with a sliding component and a pit-binding component.

[0018] The pitting assembly includes pitting needles 2, a fixing seat 3, and a pit-blocking plate 1. The sliding assembly has a fixing seat 3 that is relatively inclined inwards. The lower end of the fixing seat 3 has the pitting needles 2, the ends of which pass through the pit-blocking plate 1. The pit-blocking plate 1 has grooves, allowing the pitting needles 2 to pass through without contacting the plate. There are four pitting needles 2 arranged in a staggered manner. The groove design on the pit-blocking plate 1 allows the pitting needles 2 to pass smoothly and avoids the accumulation of residual fruit scraps. The four staggered pitting needles 2 further improve pitting efficiency and adaptability. Combined with the sealing structure of the cap 16, this effectively reduces dust pollution and ensures a clean production environment.

[0019] The sliding assembly includes a guide rail 4, a connecting rod 6, and an adjusting plate 7. The adjusting plate 7 is fixedly mounted on the front end of the fixed plate 8. The guide rail 4 is mounted on the adjusting plate 7, and a fixed seat 3 is slidably connected to the guide rail 4. The upper end of the fixed seat 3 is connected to the connecting plate 5 via the connecting rod 6. The support assembly includes a bearing seat plate 11, a linear bearing 12, a guide rod 13, a spring 14, and a support plate 15. The upper end of the connecting plate 10 is provided with the bearing seat plate 11. The linear bearing 12 is arranged side by side on the bearing seat plate 11. The guide rod 13 passes through the linear bearing 12, and the spring 14 is sleeved on the guide rod 13. The upper ends of the spring 14 and the guide rod 13 both abut against the support plate 15, and the lower end of the spring 14 abuts against the outer periphery of the linear bearing 12.

[0020] The sealing cover on the fixed plate 8 is equipped with a cover 16.

[0021] The working principle of this utility model is as follows: When cylinder 9 pushes connecting plate 5 downward, connecting rod 5 drives fixed seat 3 to slide inward along guide rail 4, causing needle 2 to pierce betel nut at an inclined angle and complete the pit removal, improving pit removal stability. Spring 14 in the support assembly cooperates with linear bearing 12 to buffer vibration and ensure accurate needle positioning, improving equipment stability and yield.

[0022] The entire pitting device is compact in structure and operates smoothly, significantly improving the automation level and processing quality of areca nut pitting. In practical applications, the device demonstrates good maintainability and adaptability; the staggered arrangement of the four pinning needles effectively distributes stress, reduces the risk of jamming, and extends the service life of core components.

[0023] The guide rail 4 and connecting rod 6 are precisely matched for transmission, and combined with the stroke control of cylinder 9, the feeding depth of needle 2 can be accurately adjusted, which is suitable for stable pitting operation of betel nuts of different specifications.

[0024] The preload design of spring 14 enables the support plate 15 to maintain constant pressure under dynamic load, further enhancing the system's impact resistance.

[0025] The overall structure is easy to disassemble and clean. The synergistic sealing of the cap 16 and the baffle plate 1 effectively prevents juice leakage, meets food processing safety standards, and is suitable for large-scale promotion and use.

[0026] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of this utility model. Therefore, any modifications, equivalent changes, or improvements made in accordance with the claims of this utility model shall still fall within the scope of this utility model.

Claims

1. A novel automatic betel nut pitting device, comprising a fixing plate (8) fixedly installed on an automatic betel nut production line, characterized in that, It also includes a connecting plate (10), a support assembly, a cylinder (9), a connecting plate (5), a sliding assembly, and a core assembly. The connecting plate (10) is provided at the rear end of the fixed plate (8), and the support assembly is provided at the upper end of the connecting plate (10). The cylinder (9) is fixed at the lower end of the fixed plate (8), and the output end of the cylinder (9) is connected to the connecting plate (5) in a transmission manner. The sliding assembly and the core assembly are respectively provided on the connecting plate (5).

2. The novel automatic betel nut pitting device according to claim 1, characterized in that: The core-piercing assembly includes a piercing needle (2), a fixing seat (3), and a core-blocking plate (1). The sliding assembly is provided with a fixing seat (3) that is relatively inclined inward. The lower end of the fixing seat (3) is provided with a piercing needle (2), and the end of the piercing needle (2) passes through the core-blocking plate (1).

3. The novel automatic betel nut pitting device according to claim 2, characterized in that: The sliding assembly includes a guide rail (4), a connecting rod (6) and an adjusting plate (7). The adjusting plate (7) is fixed at the front end of the fixed plate (8). The guide rail (4) is provided on the adjusting plate (7). The fixed seat (3) is slidably connected to the guide rail (4). The upper end of the fixed seat (3) is connected to the connecting plate (5) through the connecting rod (6).

4. The novel automatic betel nut pitting device according to claim 3, characterized in that: The support assembly includes a bearing seat plate (11), a linear bearing (12), a guide rod (13), a spring (14), and a support plate (15). The upper end of the connecting plate (10) is provided with a bearing seat plate (11). A linear bearing (12) is arranged side by side on the bearing seat plate (11). A guide rod (13) is inserted inside the linear bearing (12). A spring (14) is sleeved on the guide rod (13). The upper ends of the spring (14) and the guide rod (13) abut against the support plate (15). The lower end of the spring (14) abuts against the outer periphery of the linear bearing (12).

5. A novel automatic betel nut pitting device according to claim 4, characterized in that: The sealing cover on the fixed plate (8) is provided with a cover (16).

6. The novel automatic betel nut pitting device according to claim 4, characterized in that: The core plate (1) has a slot, and the needle (2) can pass through the slot without contacting the core.

7. A novel automatic betel nut pitting device according to claim 6, characterized in that: The needles (2) are four needles that are relatively staggered.