A layered salted egg pickling device
Patent Information
- Application Number
- CN202522561778.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0003]然而目前，多数腌制装置缺乏有效的搅拌或扰动机制，腌制液处于相对静止状态，随着腌制时间的推移，盐分受重力等因素影响，易出现浓度分层现象，上层腌制液盐分浓度相对较低，而下层则相对较高，这就使得处于不同位置的咸蛋在腌制过程中所接触到的盐分浓度存在较大差异，最终导致腌制出来的咸蛋咸度不一，不均匀的腌制结果影响了产品质量的一致性，增加了次品率，降低了企业的经济效
[0025]1.该层叠式咸蛋腌制装置，扰动机构通过驱动电机带动搅拌板缓慢转动，有效扰动腌制液，使盐分均匀分布，避免浓度分层，有效解决了腌制液盐分分布不均和浓度分层的问题，确保每层咸蛋的腌制环境一致，提高了咸蛋腌制的均匀性和质量稳定性。
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Figure CN224875960U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of salted egg pickling technology, and in particular relates to a stacked salted egg pickling device. Background Technology
[0002] Salted eggs, as a traditional flavored food, are widely used in home production and small-scale food processing. With the upgrading of production needs, stacked pickling devices have gradually replaced traditional vat pickling, barrel pickling and single-layer box pickling equipment and become one of the mainstream choices because they can effectively utilize vertical space and save floor space.
[0003] However, most pickling equipment currently lacks an effective stirring or agitation mechanism, leaving the pickling liquid in a relatively static state. As the pickling time progresses, the salt concentration is affected by factors such as gravity, easily leading to stratification. The upper layer of the pickling liquid has a relatively low salt concentration, while the lower layer has a relatively high salt concentration. This results in significant differences in the salt concentration encountered by salted eggs in different locations during the pickling process, ultimately leading to inconsistent saltiness in the pickled eggs. Uneven pickling results affect the consistency of product quality, increase the defect rate, and reduce the economic efficiency of enterprises.
[0004] In view of this, we propose a stacked salted egg pickling device. Utility Model Content
[0005] The purpose of this invention is to provide a stacked salted egg pickling device to solve the problems mentioned in the background art.
[0006] In view of this, the present invention provides a stacked salted egg pickling device, including a pickling barrel, a barrel lid at the upper end of the pickling barrel, and a disturbance mechanism inside the barrel lid, the disturbance mechanism including:
[0007] A rotating ring and a cross connecting frame are provided. The rotating ring is rotatably connected inside the bucket lid, and a ball bearing is provided at the connection between the two. The cross connecting frame is connected inside the rotating ring.
[0008] The reducer and drive motor are both connected to the upper end of the bucket lid. The output end of the reducer is rotatably connected inside the bucket lid, and its lower end is connected to the cross connecting frame. The drive end of the drive motor is connected to the input end of the reducer.
[0009] Multiple stirring plates are evenly connected at the lower end of the rotating ring;
[0010] A control panel is connected to the upper part of the bucket lid.
[0011] In this technical solution, the power of the drive motor is transmitted to the reducer. After the reducer reduces the speed and increases the torque, it drives the cross connecting frame to rotate. Since the cross connecting frame is connected inside the rotating ring, the rotating ring can rotate inside the barrel lid through the ball bearings. Therefore, the rotating ring rotates slowly, which in turn drives the stirring plate, which is evenly connected to the lower end of the rotating ring, to rotate slowly in the gap between the placement tray and the pickling barrel. The stirring plate agitates the pickling liquid, making the pickling liquid flow, thereby making the salt distribution more even, avoiding local differences in saltiness and concentration stratification, ensuring that each layer of pickled eggs is in a consistent pickling environment, and ensuring that the saltiness of the salted eggs is uniform. The operator can control the start, stop, and speed parameters of the drive motor through the control panel on the top of the barrel lid to adapt to different pickling needs.
[0012] In the above technical solution, the lower end of the pickling barrel is tapered, and a drain pipe is connected to the lowest end of the barrel, and a valve is installed inside the drain pipe.
[0013] In this technical solution, the lower end of the pickling barrel is conical, and the pickling liquid will flow to the drain pipe under the action of gravity and be discharged from the pickling barrel through the drain pipe.
[0014] In the above technical solution, the upper edge of the pickling barrel is connected to a connecting ring, the barrel lid is threaded to the outer end of the connecting ring, the upper end of the connecting ring is connected to a sealing groove, the lower end of the barrel lid is connected to a sealing ring, and the sealing ring is embedded in the sealing groove at the upper end of the connecting ring.
[0015] In this technical solution, the barrel lid is connected to the outer end of the connecting ring by a threaded rotation. At the same time, the sealing ring at the lower end of the barrel lid is embedded in the sealing groove at the upper end of the connecting ring. The sealing structure can effectively prevent the pickling liquid from leaking from the connection between the barrel lid and the pickling barrel, which not only avoids the waste of the pickling liquid, but also prevents it from polluting the working environment.
[0016] In the above technical solution, the lower end of the pickling bucket is connected to a support leg, and the outer end of the bucket lid is provided with an anti-slip protrusion.
[0017] In this technical solution, the support legs provide stable support for the entire pickling device, and the anti-slip protrusions on the outer end of the lid increase the friction between the operator's hand and the lid, making it easier for the operator to open and close the lid.
[0018] In the above technical solution, further, the marinating barrel is provided with multiple layers of placement trays, and there is a gap between the placement trays and the inner wall of the marinating barrel. The stirring plate is displaced into the gap. Multiple placement grooves are evenly opened at the upper end of the placement trays, and multiple holes are opened at the lower end of the placement grooves.
[0019] In this technical solution, the salted eggs are placed in the placement groove at the top of the placement tray. The pickling liquid can fully contact the salted eggs through the holes at the bottom of the placement groove. At the same time, the stirring plate moves in the gap between the placement tray and the inner wall of the pickling barrel, so that the pickling liquid flows more fully around the placement tray, further ensuring the uniformity of pickling the salted eggs. The multi-layer placement tray design increases the number of salted eggs pickled at one time and improves the pickling efficiency.
[0020] In the above technical solution, the upper end of the placement plate is connected to a connecting rod, and the lower end is provided with a connecting groove. The shape of the connecting rod is such that it can be threaded into the connecting groove. The outer end of the connecting rod of the uppermost placement plate is threaded with a handle.
[0021] In this technical solution, when installing the placement trays, the connecting groove of the lower placement tray is aligned with the connecting rod of the upper placement tray. By rotating, the connecting rod is threaded into the connecting groove, achieving a stable connection between the placement trays. When it is necessary to remove the placement tray, the handle at the outer end of the connecting rod of the uppermost placement tray can be held to easily remove the entire placement tray assembly from the pickling barrel. This facilitates cleaning and replacement of the placement trays, as well as loading and unloading of salted eggs, greatly improving the convenience of operation.
[0022] In the above technical solution, a support frame is further connected inside the pickling barrel, and a placement tray is placed on the upper end of the support frame. A positioning block is connected to the center of the support frame, and the positioning block is inserted into the connecting groove of the lowermost placement tray.
[0023] In this technical solution, the support frame provides a stable support platform for the placement tray. The positioning block in the center of the support frame is inserted into the connecting groove of the bottom placement tray, which plays a positioning role and prevents the placement tray from shifting or shaking during the pickling process.
[0024] The beneficial effects of this utility model are:
[0025] 1. This stacked salted egg pickling device uses a disturbance mechanism that drives a motor to slowly rotate a stirring plate, effectively agitating the pickling liquid and ensuring uniform salt distribution. This prevents concentration stratification and effectively solves the problems of uneven salt distribution and concentration stratification in the pickling liquid, ensuring a consistent pickling environment for each layer of salted eggs and improving the uniformity and quality stability of the pickling process.
[0026] 2. This stacked salted egg pickling device has multiple layers of placement plates with multiple independent placement slots evenly distributed within each plate. This allows each salted egg to contact the pickling liquid relatively independently, preventing the salted eggs from squeezing or colliding with each other. This effectively reduces the breakage of the salted eggs and increases the yield. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0028] Figure 2 This is a schematic diagram of the connecting ring structure in this utility model;
[0029] Figure 3 This is a schematic diagram of the placement tray structure in this utility model;
[0030] Figure 4 This is a schematic diagram of the lower end structure of the placement tray in this utility model;
[0031] Figure 5 This is a schematic diagram of the stirring rod structure in this utility model;
[0032] Figure 6 This is a schematic diagram of the support frame structure in this utility model;
[0033] Figure 7 This is a cross-sectional structural diagram of the present invention.
[0034] The markings in the diagram are as follows:
[0035] 1. Marinating barrel; 2. Barrel lid; 3. Rotating ring; 4. Cross connecting frame; 5. Reducer; 6. Drive motor; 7. Stirring plate; 8. Drain pipe; 9. Connecting ring; 10. Support leg frame; 11. Placement tray; 12. Connecting rod; 13. Connecting groove; 14. Handle; 15. Support frame; 16. Positioning block. Detailed Implementation
[0036] The following is in conjunction with the appendix Figures 1-7 This application will be described in further detail.
[0037] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0038] Example 1: This example provides a stacked salted egg pickling device, including a pickling barrel 1, a barrel cover 2 at the upper end of the pickling barrel 1, and a disturbance mechanism inside the barrel cover 2. The disturbance mechanism includes: a rotating ring 3, a cross connecting frame 4, a reducer 5, a drive motor 6, and multiple stirring plates 7. The rotating ring 3 is rotatably connected inside the barrel cover 2, and ball bearings are provided at the connection between the two. The cross connecting frame 4 is connected inside the rotating ring 3. The reducer 5 and the drive motor 6 are both connected to the upper end of the barrel cover 2. The output end of the reducer 5 is rotatably connected inside the barrel cover 2, and its lower end is connected to the cross connecting frame 4. The drive end of the drive motor 6 is connected to the input end of the reducer 5. Multiple stirring plates 7 are evenly connected to the lower end of the rotating ring 3. A control panel is connected to the upper end of the barrel cover 2.
[0039] The drive motor 6 starts the machine and drives the rotating ring 3 to rotate slowly inside the lid 2 via the reducer 5 and the cross connecting frame 4. This causes the stirring plate 7 to rotate slowly in the gap between the placement plate 11 and the pickling barrel 1. By agitating the pickling liquid, the flow of the pickling liquid allows for a more even distribution of salt, avoiding localized differences in saltiness and concentration stratification. This ensures a consistent pickling environment for each layer of pickled eggs and maintains uniform saltiness. Advantages: The agitation mechanism composed of the drive motor 6, reducer 5, etc., effectively agitates the pickling liquid, ensuring even distribution of salt in the pickling liquid. This avoids uneven pickling of salted eggs caused by salt concentration stratification, ensures a consistent pickling environment for each layer of pickled eggs, and improves the quality of pickled eggs.
[0040] Example 2: This example provides a stacked salted egg pickling device. In addition to the technical solutions of the above examples, it also has the following technical features: the lower end of the pickling barrel 1 is conical, and the lowest end of it is connected to a drain pipe 8, and a valve is installed inside the drain pipe 8.
[0041] When pickling is complete or the pickling solution needs to be replaced, the valve in the drain pipe 8 is opened. Since the lower end of the pickling barrel 1 is conical, the pickling solution will naturally flow to the drain pipe 8 under the action of gravity and be discharged from the pickling barrel 1 through the drain pipe 8. Advantages: The conical design of the lower end of the pickling barrel 1 is conducive to the concentration and discharge of the pickling solution, which can effectively reduce the residue of the pickling solution in the barrel. The setting of the drain pipe 8 and the valve makes it convenient for operators to control the drainage process and facilitates the cleaning and replacement of the pickling solution in the pickling barrel 1.
[0042] Example 3: This example provides a stacked salted egg pickling device. In addition to the technical solutions of the above examples, it also has the following technical features: the upper edge of the pickling barrel 1 is connected to a connecting ring 9, the barrel cover 2 is threaded to the outer end of the connecting ring 9, the upper end of the connecting ring 9 is connected to a sealing groove, the lower end of the barrel cover 2 is connected to a sealing ring, and the sealing ring is embedded in the sealing groove at the upper end of the connecting ring 9.
[0043] When the lid 2 is connected to the connecting ring 9 by screw rotation, the sealing ring at the lower end of the lid 2 gradually embeds into the sealing groove at the upper end of the connecting ring 9. As the threads are tightened, the sealing ring and the sealing groove fit tightly together to form a sealing structure, preventing the marinating liquid from leaking and outside air from entering the marinating barrel 1. Advantages: This threaded connection combined with the sealing design of the sealing ring and the sealing groove enhances the sealing performance of the marinating barrel 1.
[0044] Example 4: This example provides a stacked salted egg pickling device. In addition to the technical solutions of the above examples, it also has the following technical features: the lower end of the pickling barrel 1 is connected to a support leg 10, and the outer end of the barrel cover 2 is provided with an anti-slip protrusion.
[0045] Among them, the support leg 10 provides stable support for the pickling barrel 1, so that the device is placed on the ground and remains stable. The anti-slip protrusion on the outer end of the barrel lid 2 increases the friction between the operator's hand and the barrel lid 2, making it convenient for the operator to open and close the barrel lid 2. Advantages: The anti-slip protrusion on the outer end of the barrel lid 2 improves the convenience of operation.
[0046] Example 5: This example provides a stacked salted egg pickling device. In addition to the technical solutions of the above examples, it also has the following technical features: a multi-layer placement tray 11 is provided inside the pickling barrel 1. There is a gap between the placement tray 11 and the inner wall of the pickling barrel 1. The stirring plate 7 is displaced into the gap. Multiple placement grooves are evenly opened at the upper end of the placement tray 11, and multiple holes are opened at the lower end of the placement grooves.
[0047] In this process, salted eggs are placed in the placement groove at the top of the placement tray 11. The pickling liquid comes into full contact with the salted eggs through the holes at the bottom of the placement groove. The stirring plate 7 rotates in the gap between the placement tray 11 and the inner wall of the pickling barrel 1, agitating the pickling liquid and causing it to circulate between the placement trays 11, ensuring that each layer of salted eggs is evenly exposed to the pickling liquid. Advantages: The multi-layer placement tray 11 design increases the number of salted eggs that can be placed, improving space utilization. The placement groove and holes facilitate contact between the pickling liquid and the salted eggs, promoting the pickling process. The rotation of the stirring plate 7 in the gap further ensures the even circulation of the pickling liquid, making the salted eggs pickled more evenly and improving the pickling effect.
[0048] Example 6: This example provides a stacked salted egg pickling device. In addition to the technical solutions of the above examples, it also has the following technical features: the upper end of the placement plate 11 is connected to a connecting rod 12 and the lower end is provided with a connecting groove 13. The shape of the connecting rod 12 can be threaded into the connecting groove 13. The outer end of the connecting rod 12 of the uppermost placement plate 11 is threaded with a handle 14.
[0049] In this process, when placing the placement tray 11, the connecting groove 13 of the lower placement tray 11 is aligned with the connecting rod 12 of the upper placement tray 11. The upper placement tray 11 is rotated so that the connecting rod 12 is threaded into the connecting groove 13, thus stacking the placement trays 11. The handle 14 of the uppermost placement tray 11 makes it convenient for operators to pick up and place the entire stack of placement trays 11. Advantages: The threaded connection design of the connecting rod 12 and the connecting groove 13 facilitates the stacking and disassembly of the placement trays 11, making the installation and adjustment of the placement trays 11 more convenient. The handle 14 further enhances the convenience of operation, making it easier for operators to operate the placement trays 11.
[0050] Example 7: This example provides a stacked salted egg pickling device. In addition to the technical solutions of the above examples, it also has the following technical features: a support frame 15 is connected inside the pickling barrel 1, a placement tray 11 is placed on the upper end of the support frame 15, a positioning block 16 is connected to the center of the support frame 15, and the positioning block 16 is inserted into the connecting groove 13 of the lowermost placement tray 11.
[0051] The support frame 15 provides a support platform for the placement tray 11, and the positioning block 16 is inserted into the connecting groove 13 of the bottom placement tray 11 to position the bottom placement tray 11, ensuring that the entire stack of placement trays 11 are accurately positioned in the pickling barrel 1 and will not shift. Advantages: The setting of the support frame 15 and the positioning block 16 improves the stability and accuracy of the placement tray 11, prevents the placement tray 11 from shaking or shifting during the pickling process, and ensures the uniformity of the salted eggs pickling.
[0052] Working principle: Place the salted eggs into the placement slot of the placement tray 11. The multi-layer placement trays 11 are connected in sequence through the connecting rod 12 and the connecting slot 13 and placed on the support frame 15 inside the pickling barrel 1. The connecting slot 13 of the bottom placement tray 11 is inserted and engaged with the positioning block 16 in the center of the support frame 15 to ensure that the placement tray 11 is accurately positioned. Pour the pickling liquid into the pickling barrel 1. Then, cover the barrel with the lid 2, so that the lid 2 is connected to the connecting ring 9 through the thread, and ensure that the sealing ring is embedded in the sealing groove to achieve a good seal.
[0053] The drive motor 6 is started periodically via the control panel. The drive motor 6 drives the rotating ring 3 and the stirring plate 7 to rotate slowly through the reducer 5, which agitates the pickling liquid and makes the salt evenly distributed.
[0054] After pickling, open the valve in the drain pipe 8 to drain the pickling liquid. After opening the lid 2, hold the handle 14 and take the placement plate 11 out of the pickling barrel 1 for subsequent operations such as collecting salted eggs and cleaning the placement plate 11.
[0055] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A stacked salted egg pickling device, comprising a pickling barrel (1), characterized in that: The pickling barrel (1) is provided with a barrel lid (2) at its upper end, and a disturbance mechanism is provided inside the barrel lid (2). The disturbance mechanism includes: Rotating ring (3) and cross connecting frame (4). The rotating ring (3) is rotatably connected inside the bucket lid (2). Ball bearings are provided at the connection between the two. The cross connecting frame (4) is connected inside the rotating ring (3). The reducer (5) and drive motor (6) are both connected to the upper end of the bucket lid (2). The output end of the reducer (5) is rotatably connected inside the bucket lid (2), and its lower end is connected to the cross connecting frame (4). The drive end of the drive motor (6) is connected to the input end of the reducer (5). Multiple stirring plates (7) are evenly connected at the lower end of the rotating ring (3); The upper end of the bucket lid (2) is connected to a control panel.
2. The stacked salted egg pickling device according to claim 1, characterized in that, The pickling barrel (1) is tapered at the bottom, and a drain pipe (8) is connected to the bottom end of the barrel. A valve is installed inside the drain pipe (8).
3. The stacked salted egg pickling device according to claim 1, characterized in that, The upper edge of the pickling barrel (1) is connected to a connecting ring (9), the barrel lid (2) is threaded to the outer end of the connecting ring (9), the upper end of the connecting ring (9) is connected to a sealing groove, and the lower end of the barrel lid (2) is connected to a sealing ring, which is embedded in the sealing groove at the upper end of the connecting ring (9).
4. The stacked salted egg pickling device according to claim 1, characterized in that, The lower end of the pickling barrel (1) is connected to a support leg (10), and the outer end of the barrel lid (2) is provided with an anti-slip protrusion.
5. The stacked salted egg pickling device according to claim 1, characterized in that, The marinating barrel (1) is provided with multiple layers of placement trays (11). There is a gap between the placement trays (11) and the inner wall of the marinating barrel (1). The stirring plate (7) is displaced into the gap. Multiple placement slots are evenly opened at the upper end of the placement trays (11), and multiple holes are opened at the lower end of the placement slots.
6. The stacked salted egg pickling device according to claim 5, characterized in that, The upper end of the placement plate (11) is connected to a connecting rod (12) and the lower end is provided with a connecting groove (13). The shape of the connecting rod (12) is threaded into the connecting groove (13). The outer end of the connecting rod (12) of the uppermost placement plate (11) is threaded with a handle (14).
7. The stacked salted egg pickling device according to claim 6, characterized in that, The pickling barrel (1) is connected to a support frame (15), and the placement tray (11) is placed on the upper end of the support frame (15). The center of the support frame (15) is connected to a positioning block (16), and the positioning block (16) is inserted into the connecting groove (13) of the lowermost placement tray (11).