A press-molding equipment for industrialized porridge
Patent Information
- Application Number
- CN202522545464.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]现有技术中,传统糌粑成型设备功能较为单一,其一般不会设置出料机构,这样的设置方式,使得糌粑成型设备在完成糌粑成型后,需要由工作人员手动对糌粑进行出料,浪费时间和精力,降低了糌粑的成型速率,同时不方便对多余的糌粑原料进行清理和回收,容易造成浪费,降低了糌粑成型设备的实用性和经济性
[0013]1、与现有技术相比,该工业化糌粑的压模成型设备,通过设置工作台、安装架、电推杆、升降板、安装板、凹模块、模框、固定架、伺服电机、丝杆、滑杆、推板、安装框、固定框、收集盒、回收盒、滑块、定位杆、拉块和拉簧等部件的配合,实现了快速对成型后的糌粑进行出料的功能,改进了现有糌粑成型设备的设置方式,使得在糌粑成型完成后,可以快速将糌粑从模框中移出,节省时间和精力,提升了糌粑的成型速率,还方便对多余的糌粑原料进行清理和回收,避免造成浪费,提升了糌粑成型设备的实用性和经济性。
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Figure CN224875966U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tsampa forming technology, and in particular to an industrial tsampa compression molding device. Background Technology
[0002] Tsampa is a specialty snack of the Tibet Autonomous Region and one of the traditional staple foods of Tibetan herders. Tsampa is made by washing, drying, roasting, and grinding barley into flour. When eating it, it is mixed with a small amount of yak butter tea, milk residue, sugar, etc., and then kneaded into a ball by hand. In industrial production, forming equipment is used to quickly shape tsampa.
[0003] In existing technologies, traditional tsampa forming equipment has a relatively simple function. It generally does not have a discharge mechanism. This means that after the tsampa forming equipment completes the forming process, the workers need to manually discharge the tsampa, which wastes time and effort, reduces the forming rate of tsampa, and makes it inconvenient to clean up and recycle excess tsampa materials, which easily leads to waste and reduces the practicality and economy of the tsampa forming equipment. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an industrialized tsampa molding equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an industrial tsampa pressing and forming device, comprising a workbench and a mounting frame, wherein the mounting frame is fixedly installed on the upper surface of the workbench, an electric push rod is installed through the upper surface of the mounting frame, a lifting plate is fixedly installed at the bottom end of the electric push rod, a mounting plate is provided on the lower surface of the lifting plate, a recessed module is fixedly installed on the upper surface of the mounting plate, a mold frame is fixedly installed on the upper surface of the workbench, a fixing frame is fixedly installed on both side walls of the mold frame, a servo motor is fixedly installed on the side wall of one of the fixing frames, a lead screw is fixedly installed at the output end of the servo motor, a push plate is provided inside the mold frame and the two fixing frames, an installation frame and a fixing frame are fixedly installed on the lower surface of the workbench, a collection box is inserted inside the installation frame, a recycling box is inserted inside the fixing frame, and a disassembly assembly is provided on the lower surface of the lifting plate.
[0006] As a further description of the above technical solution: the lead screw passes through the side wall of the fixed frame and extends into the interior of the fixed frame, and a slide rod is fixedly installed on the inner wall of another fixed frame. The side wall of one end of the push plate is threadedly connected to the lead screw, and the other end of the push plate is sleeved on the outer surface of the slide rod. By setting the above components, the function of the push plate sliding inside the mold frame is realized.
[0007] As a further description of the above technical solution: sliders are fixedly installed on both side walls of the collection box and the recycling box, and sliding grooves adapted to the corresponding sliders are respectively opened on the inner walls of both sides of the mounting frame and the fixing frame. Several material leakage grooves connected to the fixing frame are opened on the bottom wall of the mold frame. By setting the above components, the function of restricting the sliding direction of the collection box and the recycling box is realized.
[0008] As a further description of the above technical solution: positioning rods are inserted into the side walls of both the mounting frame and the fixing frame, and pull blocks are fixedly installed at the ends of the two positioning rods away from the mounting frame and the fixing frame. Tension springs are sleeved on the outer surfaces of the two positioning rods. By setting the above components, the function of fixing the collection box and the recycling box is realized.
[0009] As a further description of the above technical solution: the two positioning rods respectively penetrate the side walls of the mounting frame and the fixed frame and are inserted into the corresponding sliders; one end of the two tension springs is fixedly connected to the corresponding pull block; and the other end of the two tension springs is fixedly connected to the mounting frame and the fixed frame. By setting the above components, the function of inserting the two positioning rods into the corresponding sliders is realized.
[0010] As a further description of the above technical solution: the disassembly and assembly component includes an installation groove, which is opened on the lower surface of the lifting plate. An installation seat adapted to the installation groove is fixedly installed on the upper surface of the installation plate. A limit block and a locking block are fixedly installed on the inner wall of the installation groove. A locking groove is opened on the upper surface of the installation seat. A fixing bolt is threadedly connected to the upper surface of the lifting plate. By setting the disassembly and assembly component, the function of replacing the recessed module is realized.
[0011] As a further description of the above technical solution: both side walls of the mounting base are provided with limiting grooves that are adapted to the limiting blocks. The shape of the locking block and the locking groove is T-shaped. The inner walls of the locking block and the locking groove are slidably connected. The fixing bolt passes through the upper surface of the lifting plate and is inserted into the upper surface of the mounting base. By setting the above components, the function of fixing the mounting base is realized.
[0012] This utility model has the following beneficial effects:
[0013] 1. Compared with existing technologies, this industrialized tsampa molding equipment, through the coordination of components such as a worktable, mounting frame, electric push rod, lifting plate, mounting plate, concave module, mold frame, fixing frame, servo motor, lead screw, slide rod, push plate, mounting frame, fixing frame, collection box, recycling box, slider, positioning rod, pull block, and tension spring, achieves the function of quickly discharging the molded tsampa. It improves the setting method of existing tsampa molding equipment, allowing tsampa to be quickly removed from the mold frame after molding, saving time and effort, increasing the molding rate of tsampa, and facilitating the cleaning and recycling of excess tsampa raw materials, avoiding waste, and improving the practicality and economy of the tsampa molding equipment.
[0014] 2. Compared with existing technologies, this industrialized tsampa pressing and forming equipment, through the cooperation of components such as mounting grooves, mounting seats, limiting blocks, clamping blocks, clamping slots, and fixing bolts, achieves the function of quickly replacing the concave module. It improves the fixing method of the concave module on existing tsampa forming equipment, making it possible to quickly replace the concave module, thereby facilitating the pressing and forming of tsampa into different shapes and sizes, saving time and labor, and improving the ease of operation of the tsampa forming equipment. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of an industrial tsampa compression molding device proposed in this utility model.
[0016] Figure 2 This is a schematic diagram of the collection box structure of an industrial tsampa compression molding device proposed in this utility model;
[0017] Figure 3 This is a schematic diagram of the recycling box structure of an industrial tsampa compression molding device proposed in this utility model.
[0018] Figure 4 This is a schematic diagram of the push plate structure of an industrial tsampa pressing and forming equipment proposed in this utility model.
[0019] Figure 5 This is a schematic diagram of the disassembly and assembly components of an industrial tsampa molding equipment proposed in this utility model.
[0020] Legend:
[0021] 1. Workbench; 2. Mounting frame; 3. Electric actuator; 4. Lifting plate; 5. Mounting plate; 6. Concave module; 7. Mold frame; 8. Fixing frame; 9. Servo motor; 10. Lead screw; 11. Slide rod; 12. Push plate; 13. Mounting frame; 14. Fixing frame; 15. Collection box; 16. Recycling box; 17. Slider; 18. Positioning rod; 19. Pull block; 20. Tension spring; 21. Mounting groove; 22. Mounting base; 23. Limit block; 24. Locking block; 25. Locking groove; 26. Fixing bolt. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Reference Figures 1 to 5 This utility model provides an industrialized tsampa compression molding device, comprising a workbench 1 and a mounting frame 2. The mounting frame 2 is fixedly installed on the upper surface of the workbench 1. An electric push rod 3 is installed through the upper surface of the mounting frame 2. A lifting plate 4 is fixedly installed at the bottom end of the electric push rod 3. A mounting plate 5 is provided on the lower surface of the lifting plate 4. A recessed module 6 is fixedly installed on the upper surface of the mounting plate 5. A mold frame 7 is fixedly installed on the upper surface of the workbench 1. Fixing frames 8 are fixedly installed on both side walls of the mold frame 7. A servo motor 9 is fixedly installed on the side wall of one fixing frame 8. A lead screw 10 is fixedly installed at the output end of the servo motor 9. The lead screw 10 passes through the side wall of the fixing frame 8 and extends into the interior of the fixing frame 8. A slide rod 11 is fixedly installed on the inner wall of the fixed frame 8. A push plate 12 is provided inside the mold frame 7 and the two fixed frames 8. The side wall of one end of the push plate 12 is threadedly connected to the lead screw 10. The other end of the push plate 12 is sleeved on the outer surface of the slide rod 11. An installation frame 13 and a fixed frame 14 are fixedly installed on the lower surface of the worktable 1. A collection box 15 is inserted inside the installation frame 13. Slider 17 is fixedly installed on both sides of the collection box 15 and the recycling box 16. The inner walls of both sides of the installation frame 13 and the fixed frame 14 are respectively provided with sliding grooves that are adapted to the corresponding slider 17. Several material leakage grooves connected to the fixed frame 14 are provided on the bottom wall of the mold frame 7. A recycling box 16 is inserted inside the fixed frame 14.
[0024] Positioning rods 18 are inserted into the side walls of both the mounting frame 13 and the fixing frame 14. The two positioning rods 18 pass through the side walls of the mounting frame 13 and the fixing frame 14 respectively and are inserted into the corresponding sliders 17. Pull blocks 19 are fixedly installed at the ends of the two positioning rods 18 away from the mounting frame 13 and the fixing frame 14. Tension springs 20 are sleeved on the outer surface of the two positioning rods 18. One end of the two tension springs 20 is fixedly connected to the corresponding pull blocks 19 respectively, and the other end of the two tension springs 20 is fixedly connected to the mounting frame 13 and the fixing frame 14 respectively.
[0025] By setting up a workbench 1, mounting frame 2, electric push rod 3, lifting plate 4, mounting plate 5, concave module 6, mold frame 7, fixing frame 8, servo motor 9, lead screw 10, slide rod 11, push plate 12, mounting frame 13, fixing frame 14, collection box 15, recycling box 16, slider 17, positioning rod 18, pull block 19, and tension spring 20, the system achieves the function of quickly discharging the formed tsampa. This improves the setup of existing tsampa forming equipment, allowing the tsampa to be quickly removed from the mold frame 7 after forming, saving time and effort, increasing the forming rate of tsampa, and facilitating the cleaning and recycling of excess tsampa raw materials, avoiding waste, and improving the practicality and economy of the tsampa forming equipment.
[0026] The lower surface of the lifting plate 4 is provided with a disassembly assembly, which includes a mounting groove 21. The mounting groove 21 is opened on the lower surface of the lifting plate 4. The upper surface of the mounting plate 5 is fixedly installed with a mounting seat 22 that matches the mounting groove 21. The inner wall of the mounting groove 21 is fixedly installed with a limit block 23 and a locking block 24. The upper surface of the mounting seat 22 is provided with a locking groove 25. Both sides of the mounting seat 22 are provided with limit grooves that match the limit block 23. The locking block 24 and the locking groove 25 are both T-shaped. The locking block 24 and the inner wall of the locking groove 25 are slidably connected. The upper surface of the lifting plate 4 is threaded with a fixing bolt 26. The fixing bolt 26 passes through the upper surface of the lifting plate 4 and is inserted into the upper surface of the mounting seat 22.
[0027] By setting up the mounting slot 21, mounting base 22, limiting block 23, locking block 24, locking groove 25 and fixing bolt 26, the function of quickly replacing the concave module 6 is realized, which improves the fixing method of the concave module 6 on the existing tsampa forming equipment, so that the concave module 6 can be quickly replaced, thereby facilitating the pressing of tsampa into different shapes and sizes, saving time and effort, and improving the ease of operation of the tsampa forming equipment.
[0028] Working principle: Before forming tsampa using the tsampa forming equipment, select a suitable concave module 6 according to the shape and size of the tsampa to be formed. Then, bring the mounting plate 5 with the suitable concave module 6 close to the lifting plate 4, so that the mounting seat 22 is aligned with the mounting groove 21, the limiting block 23 is aligned with the limiting groove, and the locking block 24 is aligned with the locking groove 25. Move the mounting plate 5 so that the mounting seat 22 slides into the mounting groove 21, the limiting block 23 slides in the limiting groove, and the locking block 24 slides in the locking groove 25. After the mounting seat 22 slides into the mounting groove 21, tighten the fixing bolt 26 so that the fixing bolt 26 penetrates the upper surface of the lifting plate 4 and screws into the mounting seat 22, thereby restricting the mounting seat 22 and fixing the mounting plate 5 and the concave module 6, completing the installation of the concave module 6. Reverse the above operation to disassemble the concave module 6 and replace it.
[0029] When forming tsampa using the tsampa forming equipment, the tsampa raw material is placed inside the mold frame 7. Then, the electric push rod 3 is activated, controlling its extension. As the electric push rod 3 extends, the lifting plate 4 lowers the mounting plate 5 and the recessed module 6. When the recessed module 6 contacts the bottom wall of the mold frame 7, the tsampa is pressed and formed. After the tsampa forming is complete, the electric push rod 3 is shortened, causing the recessed module 6 to return to its original position. Then, the servo motor 9 is activated. When the servo motor 9 runs, it drives the lead screw 10 to rotate inside the fixed frame 8. During the rotation of the lead screw 10, it drives the push plate 12. The movement is initiated by the sliding rod 11, which causes the push plate 12 to slide along the outer surface of the lead screw 10 and the sliding rod 11 inside the mold frame 7. The push plate 12 slides along the inner wall of the mold frame 7 from the sealed end to the open end. During this process, the formed tsampa is pushed and the excess material stuck to the inner wall of the mold frame 7 is scraped off, so that the formed tsampa falls into the collection box 15. The excess material enters the fixed frame 14 through the leakage chute and finally falls into the recycling box 16, thus completing the forming and discharging of tsampa and the cleaning and recycling of excess material.
[0030] When there is an excessive accumulation of tsampa in the collection box 15 and raw materials in the recycling box 16, pull the corresponding pull block 19 to extend the corresponding positioning rod 18 away from the mounting frame 13 or the fixed frame 14. The tension spring 20 is stretched and deformed. After the positioning rod 18 slides out from the inside of the corresponding slider 17, the restriction on the slider 17 is released, thereby releasing the fixation of the collection box 15 or the recycling box 16. Then pull the collection box 15 or the recycling box 16 to slide it out of the mounting frame 13 or the fixed frame 14. The slider 17 slides inside the groove. After the collection box 15 or the recycling box 16 slides out from the inside of the mounting frame 13 or the fixed frame 14, the tsampa in the collection box 15 and the raw materials in the recycling box 16 can be processed. After the tsampa and excess raw materials are processed, the above operation is reversed to reinstall and fix the collection box 15 or the recycling box 16.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An industrialized tsampa molding equipment, comprising a workbench (1) and a mounting frame (2), characterized in that: The mounting bracket (2) is fixedly installed on the upper surface of the workbench (1). An electric push rod (3) is installed through the upper surface of the mounting bracket (2). A lifting plate (4) is fixedly installed at the bottom end of the electric push rod (3). A mounting plate (5) is provided on the lower surface of the lifting plate (4). A recessed module (6) is fixedly installed on the upper surface of the mounting plate (5). A mold frame (7) is fixedly installed on the upper surface of the workbench (1). Fixing brackets (8) are fixedly installed on both side walls of the mold frame (7). One of the fixing brackets (8) A servo motor (9) is fixedly installed on the side wall of the 8), and a lead screw (10) is fixedly installed at the output end of the servo motor (9). A push plate (12) is provided inside the mold frame (7) and the two fixed frames (8). An installation frame (13) and a fixed frame (14) are fixedly installed on the lower surface of the worktable (1). A collection box (15) is inserted inside the installation frame (13), and a recycling box (16) is inserted inside the fixed frame (14). A disassembly assembly is provided on the lower surface of the lifting plate (4).
2. The industrial-scale tsampa compression molding equipment according to claim 1, characterized in that: The lead screw (10) passes through the side wall of the fixing frame (8) and extends into the interior of the fixing frame (8). A slide rod (11) is fixedly installed on the inner wall of another fixing frame (8). The side wall of one end of the push plate (12) is threadedly connected to the lead screw (10), and the other end of the push plate (12) is sleeved on the outer surface of the slide rod (11).
3. The industrial-scale tsampa compression molding equipment according to claim 1, characterized in that: The two side walls of the collection box (15) and the recycling box (16) are fixedly equipped with sliders (17). The inner walls of the two sides of the mounting frame (13) and the fixing frame (14) are respectively provided with sliding grooves that are adapted to the corresponding sliders (17). The bottom wall of the mold frame (7) is provided with several material leakage grooves that are connected to the fixing frame (14).
4. The industrial-scale tsampa compression molding equipment according to claim 1, characterized in that: Positioning rods (18) are inserted into the side walls of the mounting frame (13) and the fixing frame (14). Pull blocks (19) are fixedly installed at the ends of the two positioning rods (18) away from the mounting frame (13) and the fixing frame (14). Tension springs (20) are sleeved on the outer surfaces of the two positioning rods (18).
5. The industrial-scale tsampa compression molding equipment according to claim 4, characterized in that: The two positioning rods (18) pass through the side walls of the mounting frame (13) and the fixing frame (14) respectively and are inserted into the corresponding sliders (17). One end of the two tension springs (20) is fixedly connected to the corresponding pull block (19) respectively, and the other end of the two tension springs (20) is fixedly connected to the mounting frame (13) and the fixing frame (14) respectively.
6. The industrial-scale tsampa compression molding equipment according to claim 1, characterized in that: The assembly and disassembly assembly includes an installation groove (21), which is located on the lower surface of the lifting plate (4). The upper surface of the mounting plate (5) is fixedly equipped with a mounting seat (22) that is compatible with the installation groove (21). The inner wall of the installation groove (21) is fixedly equipped with a limit block (23) and a locking block (24). The upper surface of the mounting seat (22) is provided with a locking groove (25). The upper surface of the lifting plate (4) is threaded with a fixing bolt (26).
7. The industrial-scale tsampa compression molding equipment according to claim 6, characterized in that: The mounting base (22) has a limiting groove on both sides that is compatible with the limiting block (23). The locking block (24) and the locking groove (25) are both T-shaped. The inner walls of the locking block (24) and the locking groove (25) are slidably connected. The fixing bolt (26) passes through the upper surface of the lifting plate (4) and is inserted into the upper surface of the mounting base (22).