A push-up type tobacco baling device
Patent Information
- Application Number
- CN202521637870.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-08-04
AI Technical Summary
传统的人工踩压打捆方式效率较低,每捆打包平均约需要 4 分钟,每小时仅能完成约 15 捆的打捆任务,这与高效收购的要求相差甚远,严重制约了烟叶收购的整体速度
[0016]本实用新型的有益效果:通过设置框体单元和推烟单元,操作人员在使用过程中无需过度弯腰或伸展,能够以最为舒适、自然的姿势进行操作,极大地降低了劳动强度,减少了因疲劳导致的工作效率下降和操作失误。此外,本装置巧妙地将称重功能与打包功能融合在同一设备中,实现了一机多能,减少了设备数量和操作环节,大大提高了工作效率和准确性,为烟叶收购的精细化管理提供了有力支持。
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Figure CN224875972U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an upward-pushing tobacco leaf baling device, belonging to the field of tobacco leaf baling technology. Background Technology
[0002] Currently, in the initial sorting stage of tobacco leaves, tobacco farmers mostly use manual treading to bundle the tobacco leaves after curing. This method has the following problems: 1. The efficiency of compression and baling needs to be improved. The traditional manual baling method is inefficient, with each bale taking an average of about 4 minutes to pack, and only about 15 bales can be completed per hour. This is far from meeting the requirements of efficient procurement and seriously restricts the overall speed of tobacco leaf procurement.
[0003] 2. The bundling height needs optimization. An inappropriate manual bundling height can easily lead to operator fatigue, thereby affecting work efficiency and even operator safety.
[0004] 3. Significant differences in baling specifications. Due to the lack of unified baling standards and specifications, there are significant differences in weight between bales. Tobacco farmers cannot accurately and in real time grasp the tobacco leaf yield, which in turn affects the accuracy of tobacco leaf pre-sale reservations during the procurement period.
[0005] The applicant's investigation revealed that the main reasons for the current low baling efficiency and unstable quality are the unsuitable height of the baling tools, their inability to weigh items, and their generally low usage rate due to low availability and high cost. With the implementation of precise pre-order purchasing, it is necessary to pre-inspect the tobacco leaves by baling them in 3-5 kg bundles, thus increasing the number of bundles. Therefore, improving the compression method and enhancing the quality and efficiency of baling is imperative. Utility Model Content
[0006] Based on the above, this utility model provides an upward-pushing tobacco leaf baling device to overcome the shortcomings of the prior art.
[0007] The technical solution of this utility model is: an upward-pushing tobacco leaf bundling device, comprising: The frame unit includes a bottom frame, columns, and a top beam. The bottom frame is square in shape, and a plurality of columns are spaced apart on the left and right sides of the bottom frame. The top beam is installed between the tops of two columns at the same position on the left and right sides. The smoke pushing unit includes a smoke pushing plate and a telescopic mechanism. The telescopic mechanism is installed on the base frame, and the smoke pushing plate is installed on the telescopic mechanism. The telescopic mechanism can drive the smoke pushing plate to move up and down within the frame unit. The switch of the telescopic mechanism is installed on the outer side of the middle part of the column. The smoke pusher plate moves between a retracted state and an extended state. In the retracted state, the smoke pusher plate is located in the middle of the frame unit, and in the extended state, the smoke pusher plate is located in the upper part of the frame unit.
[0008] In one example, it also includes: A weighing unit, comprising a weighing plate, wheels, and a display, wherein the wheels are mounted on the bottom of the weighing plate, and the base frame is mounted on the weighing plate.
[0009] In one example, the display is mounted at the front end of the frame unit, and the position of the display is lower than the position of the smoke pusher in its retracted state.
[0010] In one example, a partition is provided at the rear end of the frame unit.
[0011] One example also includes: A weighing unit, comprising a weighing plate, wheels, and a display, wherein the wheels are mounted on the bottom of the weighing plate, and the base frame is mounted on the weighing plate.
[0012] In one example, limiting blocks are provided on both sides of the smoke pusher between two adjacent columns.
[0013] In one example, the limiting block is provided with a support plate, and the support plate is provided with a wire groove.
[0014] In one example, at least one side of the top beam is provided with a baffle, and a gap is left between the baffles, or between the baffles and the top beam, for the support plate to pass through.
[0015] In one example, the telescopic mechanism is an electric cylinder, the base of which is mounted on the base frame, and the end of the telescopic rod of which is fixed to the bottom of the smoke pusher plate.
[0016] The beneficial effects of this invention are as follows: By incorporating a frame unit and a tobacco-pushing unit, operators do not need to bend or stretch excessively during use, allowing them to operate in the most comfortable and natural posture. This significantly reduces labor intensity and minimizes work efficiency decline and operational errors caused by fatigue. Furthermore, this device cleverly integrates weighing and packing functions into a single unit, achieving multi-functionality, reducing the number of devices and operational steps, and greatly improving work efficiency and accuracy. This provides strong support for the refined management of tobacco leaf purchasing. Attached Figure Description
[0017] Figure 1 A schematic diagram of an upward-pushing tobacco leaf baling device from one angle. Figure 2 Another perspective schematic diagram of the push-type tobacco leaf baling device; Figure 3 This is a schematic diagram of the smoke-pushing unit; Figure 4 A schematic diagram showing the bundling device in the extended position; Explanation of reference numerals in the attached figures: Frame unit: 11 bottom frame, 12 uprights, 13 top beam, 14 baffle, 15 partition; Smoke pushing unit: 21 smoke pushing plate, 22 telescopic mechanism, 23 switch, 24 limit block, 25 support plate, 26 wire trough; Weighing unit: 31 Weighing plate, 32 Wheels, 33 Display. Detailed Implementation
[0018] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0019] Please see Figures 1 to 4 This embodiment provides an upward-pushing tobacco baling device, which includes a frame unit and a tobacco pushing unit.
[0020] The frame unit includes a bottom frame 11, columns 12 and a top beam 13. The bottom frame 11 is square in shape. Multiple columns 12 are installed at intervals on the left and right sides of the bottom frame 11, and the positions of the columns 12 on the left and right sides correspond one-to-one. The top beam 13 is installed between the tops of two columns 12 at the same position on the left and right sides, and the top beam 13 is horizontally set.
[0021] The tobacco pushing unit includes a tobacco pushing plate 21 and a telescopic mechanism 22. The telescopic mechanism 22 is an electric cylinder. The base of the electric cylinder is installed on the bottom frame 11. The end of the telescopic rod of the electric cylinder is fixed to the bottom of the tobacco pushing plate 21. The telescopic action of the telescopic rod drives the tobacco pushing plate 21 to move up and down within the frame unit. The switch 23 of the electric cylinder is installed on the outer side of the middle part of the column 12 for easy operation. The electric cylinder pushes the tobacco pushing plate 21 to move between a retracted state and an extended state. In the retracted state, the tobacco pushing plate 21 is located in the middle position of the frame unit. Its height position is preferably such that the worker does not have to bend over. It can be set as needed. In the extended state, the tobacco pushing plate 21 is located in the upper position of the frame unit. This position is preferably such that the tobacco leaves are pressed to a predetermined state.
[0022] To facilitate synchronous weighing, this device also includes a weighing unit, which includes a weighing plate 31, wheels 32, and a display 33. Multiple wheels 32 are installed at the bottom of the weighing plate 31, and the base frame 11 is installed on the weighing plate 31. The weighing plate 31 is the weighing component of the electronic scale.
[0023] For ease of operation, the display 33 is installed at the front end of the frame unit, and the position of the display 33 is lower than the position of the pusher plate 21 in the retracted state, so that it is convenient to observe the weight of the tobacco leaves without obstructing operation. A partition 15 is provided at the rear end of the frame unit to align the stems of the tobacco leaves when stacking them.
[0024] To ensure the smooth operation of the smoke pusher plate 21, a limiting block 24 is provided between two adjacent columns 12 on both sides of the smoke pusher plate 21. The limiting block 24 is embedded between the two adjacent columns 12 to prevent the smoke pusher plate 21 from tilting during the up and down movement.
[0025] For ease of operation, a support plate 25 is provided on the limiting block 24, and a wire groove 26 is provided on the support plate 25. Before the tobacco leaves are bundled, the wire is placed in the wire groove 26, and then the tobacco leaves are put in. After the pusher plate 21 pushes the tobacco leaves upward and presses them tightly, the tobacco leaves can be bundled quickly by the wire.
[0026] To prevent damage to the tobacco leaves due to high pressure caused by a small contact area, baffles 14 are provided on one or both sides of the top beam 13, and gaps are left between the baffles 14 or between the baffles 14 and the top beam 13 for the support plate 25 to pass through.
[0027] The working principle of the above-mentioned push-type tobacco baling device is as follows: First, keep the telescopic mechanism 22 in the retracted state. At this time, the pusher plate 21 is located in the middle of the frame unit. Then, place the rope into the wire groove 26 and place the tobacco leaves on the pusher plate 21 until the predetermined weight is reached. Then, start the telescopic mechanism 22 to extend upward, so that the pusher plate 21 moves the tobacco leaves upward. With the cooperation of the top beam 13 and the baffle 14, the tobacco leaves are pressed tightly. After reaching the predetermined position, the telescopic mechanism 22 stops. The rope is tied manually, and the telescopic mechanism 22 is controlled to retract to the middle of the frame unit. Then, the baled tobacco leaves can be taken out.
[0028] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A push-type tobacco leaf baling device, characterized in that, include: The frame unit includes a bottom frame (11), columns (12) and a top beam (13). The bottom frame (11) is square in shape. Multiple columns (12) are spaced apart on the left and right sides of the bottom frame (11). The top beam (13) is installed between the tops of two columns (12) at the same position on the left and right sides. The smoke pushing unit includes a smoke pushing plate (21) and a telescopic mechanism (22). The telescopic mechanism (22) is installed on the bottom frame (11), and the smoke pushing plate (21) is installed on the telescopic mechanism (22). The telescopic mechanism (22) can drive the smoke pushing plate (21) to move up and down in the frame unit. The switch (23) of the telescopic mechanism (22) is installed on the outer side of the middle part of the column (12). The smoke pusher (21) moves between a retracted state and an extended state. In the retracted state, the smoke pusher (21) is located in the middle of the frame unit, and in the extended state, the smoke pusher (21) is located in the upper part of the frame unit.
2. The upward-pushing tobacco leaf baling device according to claim 1, characterized in that, Also includes: The weighing unit includes a weighing plate (31), wheels (32) and a display (33). The wheels (32) are mounted on the bottom of the weighing plate (31) and the bottom frame (11) is mounted on the weighing plate (31).
3. The upward-pushing tobacco leaf baling device according to claim 2, characterized in that, The display (33) is installed at the front end of the frame unit, and the position of the display (33) is lower than the position of the smoke pusher (21) in the retracted state.
4. The upward-pushing tobacco leaf baling device according to claim 3, characterized in that, A partition (15) is provided at the rear end of the frame unit.
5. The upward-pushing tobacco leaf baling device according to claim 1, characterized in that, Limiting blocks (24) are provided on both sides of the pusher plate (21) between the two adjacent columns (12).
6. The upward-pushing tobacco leaf baling device according to claim 5, characterized in that, The limiting block (24) is provided with a support plate (25), and the support plate (25) is provided with a wire groove (26).
7. The upward-pushing tobacco leaf baling device according to claim 6, characterized in that, At least one side of the top beam (13) is provided with a baffle (14), and there is a gap between the baffles (14) or between the baffles (14) and the top beam (13) for the support plate (25) to pass through.
8. The upward-pushing tobacco leaf baling device according to claim 1, characterized in that, The telescopic mechanism (22) is an electric cylinder. The base of the electric cylinder is mounted on the bottom frame (11), and the end of the telescopic rod of the electric cylinder is fixed to the bottom of the smoke pusher plate (21).