Material circulating lifting type flavor concentration tank
Patent Information
- Application Number
- CN202522503062.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-26
AI Technical Summary
然而,在实际生产应用中,此类传统设备逐渐暴露出诸多技术瓶颈,难以满足现代香料加工对高效、高品质浓缩的需求,其主要缺陷集中体现在以下几个方面:
[0016]1、本实用新型,在支撑架的上部设置有浓缩罐,其内部设置香料,通过提升浓缩机构将内部的料液进行抽取,并通过喷淋头喷射在浓缩罐的内壁上,从而实现水气的散发,进而实现浓缩作业,通过这种方式,其一能够提高浓缩效率,其二能够避免传统方式缓慢蒸发时候,避免局部高温与药液滞留,在提升浓缩效率的同时保障香料有效成分的完整性与产品品质的稳定性
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Figure CN224877316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spice processing equipment technology, and in particular to a material circulation lifting spice concentration tank. Background Technology
[0002] As a core raw material in food processing, daily chemical products, and pharmaceutical manufacturing, the quality of extraction and concentration of its active ingredients directly determines the quality and value of the final product. In the fragrance deep processing industry chain, the fragrance liquid obtained after the extraction process often contains a large amount of water and low-boiling-point impurities. Redundant components need to be removed through concentration and evaporation processes to enrich the active ingredients. This step is a key process for improving the purity, aroma concentration, and stability of fragrances. Concentration efficiency and the quality of the concentrated product together constitute the core competitiveness of the fragrance processing industry.
[0003] Currently, the concentration of spice and medicinal liquids mainly relies on traditional concentration equipment, including single-effect external circulation concentrators, double-effect concentrators, and vacuum concentrators. The core working principle of these devices is to raise the overall temperature of the liquid inside the tank through jacket heating or coil heating, causing water and low-boiling-point components to vaporize and be discharged through a vacuum system, thus completing the concentration. However, in actual production applications, this type of traditional equipment has gradually revealed many technical bottlenecks, making it difficult to meet the demands of modern spice processing for efficient and high-quality concentration. Its main shortcomings are concentrated in the following aspects:
[0004] Low concentration efficiency and limited heat and mass transfer effects are common problems in traditional concentration tanks. In these tanks, the liquid is often in a static or weakly stirred state, with heating relying primarily on contact heat transfer between the tank wall and the liquid. Heat is slowly conducted from the wall inwards, resulting in a significant temperature gradient within the tank – the liquid near the heated wall is too hot, leading to localized charring, while the central area is too cold, resulting in slow evaporation. Simultaneously, the mass transfer resistance between the active ingredients and the solvent in a static tank is high, and solvent vaporization easily forms a film on the liquid surface, further hindering subsequent vaporization and extending the overall concentration cycle, making it difficult to increase the throughput per unit time. To address these issues, a material circulation and lifting fragrance concentration device was designed. This fragrance concentration tank achieves a synergistic effect of material circulation and lifting combined with internal wall spraying. The circulation mechanism allows the liquid to be sprayed multiple times and evenly onto the heated tank wall to form an evaporation film, while avoiding localized high temperatures and liquid stagnation. This improves concentration efficiency while ensuring the integrity of the active ingredients and the stability of product quality. Utility Model Content
[0005] To address the shortcomings of the traditional methods mentioned above, the purpose of this invention is to provide a material circulation and lifting fragrance concentrator that can achieve a synergistic effect of material circulation and lifting and inner wall spraying. Through the circulation mechanism, the medicinal liquid is sprayed multiple times and evenly onto the heated tank wall to form an evaporation film, thereby achieving fragrance concentration.
[0006] The technical implementation scheme of this utility model is as follows:
[0007] A material circulation lifting spice concentrator includes a support frame, a receiving platform, a concentrator, and a lifting and concentrating mechanism. The concentrator is housed within the receiving platform on the upper part of the support frame, and the lifting and concentrating mechanism is located inside the concentrator. The lifting and concentrating mechanism includes a water guide pipe, a water guide pump, a water guide platform, a spray pipe, and a spray head. The water guide platform is connected to a rotating rod through a central through-hole. The water inlet on the upper part of the water guide platform is connected to the interior of the concentrator chamber through the water guide pipe and the water guide pump. One end of the water guide platform is connected to the spray head through the spray pipe. The concentrator includes a tank body, a flow guiding chamber, an air inlet, and an air outlet. The flow guiding chamber is located inside the tank body, and the air inlet of the tank body is connected to a heat source pump through an air inlet pipe.
[0008] Optionally, it also includes a scraping mechanism, which includes a rotating rod, a receiving support, a scraping bracket, a scraping plate, and a drive motor. The rotating rod is mounted on the receiving support inside the concentration tank, and the upper part of the rotating rod is provided with a scraping bracket and a scraping plate. One end of the rotating rod passes through a sealing cover and is connected to a driven gear, which meshes with a drive gear on the output shaft of the drive motor.
[0009] Optionally, the scraper is inclinedly mounted on the scraper support, and the scraping end of the scraper is connected to the inner wall of the concentration tank.
[0010] Optionally, a motor bracket is provided on the upper part of the sealing cover, and the drive motor is located on the upper part of the motor bracket.
[0011] Optionally, a bearing is provided between the water guide platform and the rotating rod.
[0012] Optionally, the rotating rod is a cylindrical cavity structure with openings at both ends, and the water guide pipe is located inside the rotating rod.
[0013] Optionally, the support frame is a rectangular frame structure, and a heat source pump is provided at one end of the support frame.
[0014] Optionally, the bottom of the concentration tank is provided with a discharge port, and a control valve is provided at the discharge port.
[0015] This utility model has the following advantages:
[0016] 1. This utility model includes a concentration tank located at the top of a support frame, containing fragrance components. A lifting and concentration mechanism extracts the liquid from the tank and sprays it onto the inner wall through spray nozzles, thus dissipating moisture and achieving concentration. This method improves concentration efficiency and avoids the problems of localized high temperatures and liquid stagnation associated with slow evaporation in traditional methods. It enhances concentration efficiency while preserving the integrity of the fragrance's active ingredients and the stability of product quality.
[0017] 2. In this utility model, a scraping mechanism is provided inside the concentration tank. The internal rotating rod is driven by a drive motor to rotate, thereby driving the scraping support to rotate synchronously. The scraping plate on the scraping support scrapes the liquid medicine adhering to the inner wall of the concentration tank, causing it to fall back into the chamber, thus preventing clumping during concentration. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0019] Figure 2 This is the front view of the present invention.
[0020] Figure 3 This is a cross-sectional view of the present invention.
[0021] Figure 4 This is a schematic diagram of the scraping mechanism of this utility model.
[0022] Figure 5 This is a schematic diagram of the structure of the concentration and lifting mechanism of this utility model.
[0023] The meanings of the reference numerals in the attached diagram are as follows: 1-Support frame, 2-Receiving platform, 3-Concentrating tank, 4-Scraping mechanism, 401-Receiving support, 402-Rotating rod, 403-Scraping bracket, 404-Scraping plate, 405-Motor bracket, 406-Drive gear, 407-Drive motor, 408-Driven gear, 5-Heat source pump, 6-Inlet pipe, 7-Return pipe, 8-Control valve, 9-Lifting and concentrating mechanism, 901-Water guide platform, 902-Spray pipe, 903-Spray head, 904-Connecting pipe, 905-Water guide pipe, 906-Water pump, 10-Sealing cover. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.
[0025] like Figures 1-5 As shown, a material circulation lifting spice concentration tank includes a support frame 1, a receiving platform 2, a concentration tank 3, and a lifting and concentration mechanism 9. The concentration tank 3 is disposed inside the receiving platform 2 on the upper part of the support frame 1, and the lifting and concentration mechanism 9 is disposed inside the concentration tank 3. The lifting and concentration mechanism 9 includes a water guide pipe 905, a water guide pump 906, a water guide platform 901, a spray pipe 902, and a spray head 903. The water guide platform 901 is connected to a rotating rod 402 through a central through hole. The water inlet at the top of the water guide platform 901 is connected to the interior of the concentration tank 3 via a water guide pipe 905 and a water pump 906; one end of the water guide platform 901 is connected to a spray head 903 via a spray pipe 902; the concentration tank 3 includes a tank body 301, a flow guide chamber 302, an air inlet 303 and an air outlet 304. The flow guide chamber 302 is provided inside the tank body 301, and the air inlet 303 of the tank body 301 is connected to the heat source pump 5 via an air inlet pipe 6.
[0026] It should be noted that the entire concentration tank 3 is set on the receiving platform 2 on the upper part of the support frame 1, and the inside of the concentration tank 3 is equipped with a lifting and concentration mechanism 9 for lifting the internal liquid. The water guide platform 901 is connected to the sealing cover 10 through the connecting pipe at its upper part. The upper part of the water guide platform 901 is connected to the internal chamber of the concentration tank 3 through the water guide pipe 905 and the water guide pump 906, thereby realizing the extraction of the liquid. Then, the extracted solution is sprayed onto the inner wall of the tank body 301 through the spray pipe 902 and the spray head 903. The hot air flow guided by the guide chamber 302 inside the tank body 301 quickly evaporates the water stains in the solution, thus realizing the concentration operation.
[0027] It should be further explained that the water guide platform 901 is connected to the outer wall of the rotating rod 402 through an internal bearing, while the water guide pipe 905 is located inside the rotating rod 402. The purpose of this design is to avoid the rotating rod 402 from affecting the water guide pipe 905 when it rotates.
[0028] It should be further explained that the tank 301 is a cylindrical cavity structure with an open top, and the outside of the tank 301 is provided with an air inlet 303 and an air outlet 304. The air inlet 303 is connected to the heat source pump 5 through the air inlet pipe 6 to introduce hot air into it and heat the entire inner wall of the tank. The air outlet 304 is provided with a return air pipe 7 for recycling with the heat source recovery equipment to avoid waste of hot air.
[0029] like Figures 1-4As shown, it also includes a scraping mechanism 4, which includes a rotating rod 402, a supporting support 401, a scraping bracket 403, a scraping plate 404, and a drive motor 407. The rotating rod 402 is mounted on the supporting support 401 inside the concentration tank 3, and the upper part of the rotating rod 402 is provided with the scraping bracket 403 and the scraping plate 404. One end of the rotating rod 402 passes through the sealing cover 10 and is connected to the driven gear 408. The driven gear 408 is meshed with the driving gear 406 on the output shaft of the drive motor 407. The scraping plate 404 is inclinedly mounted on the scraping bracket 403, and the scraping end of the plate 404 is connected to the inner wall of the concentration tank 3.
[0030] It should be noted that the scraping mechanism 4 is designed to prevent the liquid from forming a layer of viscous residue on the inner wall of the tank 301 after the liquid is sprayed. The scraping mechanism 4 is designed to drive the entire rotating rod 402 to rotate via a drive motor, thereby rotating the scraping bracket 403 on the rotating rod 402. The scraping plate 404 scrapes the liquid from the inner wall of the tank 301 to prevent it from condensing.
[0031] It should be further explained that the output shaft of the drive motor 407 is provided with a drive gear 406, which meshes with the driven gear 408. The driven gear 408 is provided on the rotating rod 402, thereby driving the entire rotating rod 402.
[0032] like Figures 1-5 As shown, a motor bracket 405 is provided on the upper part of the sealing cover 10, and a drive motor 407 is provided on the upper part of the motor bracket 405; a bearing is provided between the water guide platform 901 and the rotating rod 402; the rotating rod 402 is a cylindrical cavity structure with open ends, and the water guide pipe 905 is provided inside the rotating rod 402.
[0033] It should be noted that the rotating rod 402 is designed with a hollow structure to facilitate the installation of the entire water guide pipe 905 without affecting the rotation of the rotating rod 402.
[0034] like Figures 1-5 As shown, the support frame 1 is a rectangular frame structure, and a heat source pump 5 is provided at one end of the support frame 1; the bottom of the concentration tank 3 is provided with a discharge port, and a control valve (8) is provided at the discharge port.
[0035] It should be noted that the bottom of the concentration tank 3 is equipped with a discharge port, and a control valve 8 is installed on it to facilitate the discharge of the concentrated liquid.
[0036] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A material circulation lifting spice concentration tank, comprising a support frame (1), a receiving platform (2), a concentration tank (3), and a lifting and concentration mechanism (9), characterized in that, The support frame (1) is equipped with a concentration tank (3) inside the receiving platform (2), and the concentration tank (3) is equipped with a lifting concentration mechanism (9). The lifting and concentration mechanism (9) includes a water guide pipe (905), a water guide pump (906), a water guide platform (901), a spray pipe (902), and a spray head (903). The water guide platform (901) is connected to the rotating rod (402) through the central through hole. The water inlet at the top of the water guide platform (901) is connected to the interior of the concentration tank (3) through the water guide pipe (905) and the water guide pump (906). One end of the water guide platform (901) is connected to the spray head (903) via a spray pipe (902); The concentration tank (3) includes a tank body (301), a flow guide chamber (302), an air inlet (303) and an air outlet (304). The flow guide chamber (302) is provided inside the tank body (301). The air inlet (303) of the tank body (301) is connected to the heat source pump (5) through an air inlet pipe (6).
2. A material circulation lifting spice concentration tank according to claim 1, characterized in that, It also includes a scraping mechanism (4), which includes a rotating rod (402), a receiving support (401), a scraping bracket (403), a scraping plate (404) and a drive motor (407). The rotating rod (402) is installed on the receiving support (401) inside the concentration tank (3), and the upper part of the rotating rod (402) is provided with a scraping bracket (403) and a scraping plate (404). One end of the rotating rod (402) passes through the sealing cover (10) and is connected to the driven gear (408). The driven gear (408) meshes with the driving gear (406) on the output shaft of the drive motor (407).
3. A material circulation lifting spice concentration tank according to claim 2, characterized in that, The scraper (404) is inclinedly arranged on the scraper support (403), and the scraping end of the scraper (404) is connected to the inner wall of the concentration tank (3).
4. A material circulation lifting spice concentration tank according to claim 3, characterized in that, A motor bracket (405) is provided on the upper part of the sealing cover (10), and a drive motor (407) is provided on the upper part of the motor bracket (405).
5. A material circulation lifting spice concentration tank according to claim 1, characterized in that, A bearing is provided between the water guide platform (901) and the rotating rod (402).
6. A material circulation lifting spice concentration tank according to claim 5, characterized in that, The rotating rod (402) is a cylindrical cavity structure with openings at both ends, and the water guide pipe (905) is located inside the rotating rod (402).
7. A material circulation lifting spice concentration tank according to claim 1, characterized in that, The support frame (1) is a rectangular frame structure, and a heat source pump (5) is provided at one end of the support frame (1).
8. A material circulation lifting spice concentration tank according to claim 1, characterized in that, The bottom of the concentration tank (3) is provided with a discharge port, and a control valve (8) is provided at the discharge port.