An edible mushroom multi-substance gradient separation extraction device

Abstract

The utility model discloses an extraction device of many substances gradient separation of edible fungi, including the purification jar, membrane module no.

Description

Technical Field

[0001] This utility model relates to the field of edible fungi processing technology, specifically to an extraction device for the multi-substance separation of edible fungi. Background Technology

[0002] Edible fungi refer to large fungi that are edible for humans. They belong to the kingdom Fungi, primarily the classes Basidiomycetes and Ascomycetes, with common examples including shiitake mushrooms, wood ear mushrooms, enoki mushrooms, and oyster mushrooms. Edible fungi contain various nutrients, such as polysaccharides, protein peptides, dietary fiber, and polyphenols. Currently, when extracting nutrients from edible fungi, typically only one major substance is extracted, and the remaining nutrients are often discarded, resulting in low nutrient utilization. Therefore, there is an urgent need to design an extraction device for the stepwise separation of multiple substances in edible fungi to solve this problem. Utility Model Content

[0003] The purpose of this invention is to provide an extraction device for the stepwise separation of multiple substances in edible fungi, so as to solve the above-mentioned shortcomings in the prior art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] An extraction device for the multi-substance separation of edible fungi includes a purification tank, a membrane module one, a membrane module two, and a membrane module three. A transfer pump is installed on one side of the purification tank. The outlet of the transfer pump is connected to a solenoid valve one, a solenoid valve two, and a solenoid valve three. Solenoid valve one is connected to the inlet of membrane module one through a pipe. Solenoid valve two is connected to the inlet of membrane module two through a pipe. Solenoid valve three is connected to the inlet of membrane module three through a pipe.

[0006] Furthermore, a slag discharge valve is connected to the bottom of the purification tank, a crushing mechanism is installed inside the purification tank, and an ultrasonic component is installed on the inner wall of the purification tank, with the ultrasonic component located at the bottom of the crushing mechanism.

[0007] Furthermore, the purification tank is rotatably connected to a drive shaft, and grate plates are fixed on both sides of the drive shaft, the grate plates being adapted to the purification tank.

[0008] Furthermore, a heating assembly and a temperature sensor are installed on the bottom inner wall of the purification tank. The heating assembly is located at the bottom of the grate, and the temperature sensor is located at the top of the grate.

[0009] Furthermore, it also includes storage tank one, storage tank two, and storage tank three. The outlet of membrane module one is connected to the inlet of storage tank one through a pipe, the outlet of membrane module two is connected to the inlet of storage tank two through a pipe, and the outlet of membrane module three is connected to the inlet of storage tank three through a pipe. Each of storage tank one, storage tank two, and storage tank three is equipped with a stirring mechanism.

[0010] Furthermore, a controller is fixed to one side of the outer wall of the purification tank, and the delivery pump, solenoid valve one, solenoid valve two and solenoid valve three are electrically connected to the controller through wires.

[0011] In the above technical solution, the present invention provides an extraction device for the step-by-step separation of multiple substances in edible fungi, which has the following advantages: water, ethanol and protease are added sequentially to the inside of the purification tank, so that polysaccharides, polyphenols, protein peptides and dietary fiber in edible fungi can be separated step-by-step. The polysaccharides, polyphenols and protein peptides are enriched by membrane module one, membrane module two and membrane module three, so as to achieve the effect of step-by-step separation and extraction of multiple substances in edible fungi, and make the utilization rate of nutrients in edible fungi higher. Through the setting of heating component, crushing mechanism and ultrasonic component, the nutrients in edible fungi can be quickly dissolved in the corresponding solvent. The grating plate facilitates the separation of edible fungi solids from solvent. The drive shaft drives the grating plate to flip, so that the edible fungi solids on the grating plate can be easily discharged from the slag discharge valve. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0013] Figure 1 This is a schematic diagram of the overall structure of an extraction device for the step-by-step separation of multiple substances in edible fungi, according to an embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the internal structure of the purification tank provided in an embodiment of the extraction device for the multi-substance separation of edible fungi according to this utility model.

[0015] Explanation of reference numerals in the attached figures:

[0016] 1 Purification tank, 2 Membrane module I, 3 Storage tank I, 4 Membrane module II, 5 Storage tank II, 6 Membrane module III, 7 Storage tank III, 8 Stirring mechanism, 9 Crushing mechanism, 10 Ultrasonic component, 11 Heating component, 12 Delivery pump, 13 Solenoid valve I, 14 Solenoid valve II, 15 Solenoid valve III, 16 Slag discharge valve, 17 Grate, 18 Temperature sensor, 19 Controller, 20 Drive shaft. Detailed Implementation

[0017] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0018] like Figure 1-2 As shown in the figure, the present invention provides an extraction device for the multi-substance separation of edible fungi, including a purification tank 1, a membrane module 1 2, a membrane module 2 4, and a membrane module 3 6. A transfer pump 12 is installed on one side of the purification tank 1. The outlet of the transfer pump 12 is connected to a solenoid valve 13, a solenoid valve 2 14, and a solenoid valve 3 15. The solenoid valve 13 is connected to the inlet of the membrane module 1 2 through a pipe, the solenoid valve 2 14 is connected to the inlet of the membrane module 2 4 through a pipe, and the solenoid valve 3 15 is connected to the inlet of the membrane module 3 6 through a pipe.

[0019] Specifically, in this embodiment, the system includes a purification tank 1, membrane module 2, membrane module 4, and membrane module 6. Membrane modules 2, 4, and 6 are all reverse osmosis filter elements made of semi-permeable membranes. A transfer pump 12 is installed on one side of the purification tank 1. The outlet of the transfer pump 12 is connected to solenoid valves 13, 14, and 15. Solenoid valve 13 is connected to the inlet of membrane module 2 via a pipe, solenoid valve 14 is connected to the inlet of membrane module 4 via a pipe, and solenoid valve 15 is connected to the inlet of membrane module 6 via a pipe. This allows the substances purified in stages inside the purification tank 1 to be enriched by membrane modules 2, 4, and 6 respectively. Specifically, polysaccharides in edible fungi are extracted with water and enriched by membrane module 2; polyphenols in edible fungi are extracted with ethanol and enriched by membrane module 4; and protein peptides in edible fungi are hydrolyzed with proteases and enriched by membrane module 6. Finally, the remaining substances in the edible fungi contain a high amount of dietary fiber.

[0020] This invention provides an extraction device for the stepwise separation of multiple substances in edible fungi. Water, ethanol, and protease are added sequentially to the purification tank 1, enabling the stepwise separation of polysaccharides, polyphenols, protein peptides, and dietary fiber in edible fungi. The polysaccharides, polyphenols, and protein peptides are then enriched through membrane modules 1 2, 2 4, and 3 6, achieving the effect of stepwise separation and extraction of multiple substances in edible fungi, thus increasing the utilization rate of nutrients in edible fungi.

[0021] In another embodiment of this utility model, a slag discharge valve 16 is connected to the bottom of the purification tank 1, and a crushing mechanism 9 is installed inside the purification tank 1. The crushing mechanism 9 is used to crush edible fungi. An ultrasonic component 10 is installed on the inner wall of the purification tank 1. The ultrasonic component 10 is located at the bottom of the crushing mechanism 9. When the ultrasonic component 10 is working, it is used to break the cell walls of edible fungi, so that the extracted substances can dissolve in the solvent more quickly. A drive shaft 20 is rotatably connected inside the purification tank 1. A grate plate 17 is fixed on both sides of the drive shaft 20. The grate plate 17 is adapted to the purification tank 1. The drive shaft 20 is driven by a servo motor, so that when the grate plate 17 is horizontal, the grate plate 17 can block the crushed edible fungi blocks. When the grate plate 17 is vertical, the edible fungi blocks blocked on the grate plate 17 can slide down below it. The servo motor can control the grate plate 17 to be in either a horizontal or vertical state according to the existing technology program.

[0022] In another embodiment of this utility model, a heating assembly 11 and a temperature sensor 18 are installed on the bottom inner wall of the purification tank 1. The heating assembly 11 is located at the bottom of the grate plate 17, and the temperature sensor 18 is located at the top of the grate plate 17. The heating assembly 11 is used to heat the liquid inside the purification tank 1, and the temperature sensor 18 is used to detect the temperature of the liquid inside the purification tank 1.

[0023] In another embodiment of this utility model, storage tank 1 (3), storage tank 2 (5), and storage tank 3 (7) are also included. The outlet of membrane module 1 (2) is connected to the inlet of storage tank 1 (3) via a pipe. The outlet of membrane module 2 (4) is connected to the inlet of storage tank 2 (5) via a pipe. The outlet of membrane module 3 (6) is connected to the inlet of storage tank 3 (7) via a pipe. Each of storage tanks 1 (3), 2 (5), and 3 (7) is equipped with a stirring mechanism 8, which can stir the liquid inside the storage tank. A controller 19 is fixed to one outer wall of purification tank 1. The transfer pump 12, solenoid valve 13, solenoid valve 24, and solenoid valve 35 are connected to the controller via wires. The controller 19 is electrically connected to the heat exchanger. A program is written into the controller 19 using existing technology, enabling it to sequentially control the transfer pump 12, solenoid valve 13, solenoid valve 14, and solenoid valve 15. Simultaneously, the heating assembly 11 and temperature sensor 18 are also electrically connected to the controller 19, allowing the controller 19 to control the heating assembly 11 to operate on and off based on the signal fed back from the temperature sensor 18. This ensures that the liquid inside the purification tank 1 is heated at a constant temperature. The specific control principle between the heating assembly 11, temperature sensor 18, transfer pump 12, solenoid valve 13, solenoid valve 14, and solenoid valve 15 and the controller 19 is based on existing technology.

[0024] Working Principle: During use, the cleaned edible fungi are placed inside the purification tank 1. The fungi are pulverized by the pulverizing mechanism 9, and the pulverized fungi fall onto the grate 17. Water is then added to the purification tank 1, and the water is heated at a constant temperature for a period of time by the heating component 11, causing the polysaccharides in the fungi to dissolve in the water. After heating, the controller 19 controls the opening of the solenoid valve 13, activating the transfer pump 12. The transfer pump 12 then pressurizes the water containing the dissolved polysaccharides to the membrane module 2. The membrane module 2 uses reverse osmosis to transfer the polysaccharides from the concentrate outlet into the storage tank 3. After the liquid inside the purification tank 1 is drained, the controller 19 closes the solenoid valve 13 and the transfer pump 12. Ethanol is then added to the purification tank 1 for a period of time, and the cells of the edible fungi are broken down by the ultrasonic component 10, causing the polyphenols to dissolve in the ethanol. After soaking, the controller 19 controls the opening of the solenoid valve 14. The transfer pump 12 is activated, and it delivers ethanol containing dissolved polyphenols to the interior of membrane module 2 4 under pressure. Membrane module 2 4 uses reverse osmosis to transfer the polyphenols from the concentrate outlet into the interior of storage tank 2 5. After the liquid in purification tank 1 is discharged, the solenoid valve 2 14 and transfer pump 12 are closed by controller 19. Then, water and protease are added to the interior of purification tank 1, and the ultrasonic component 10 is activated, so that the protease hydrolyzes the large molecular proteins in edible fungi into small molecular protein peptides. After hydrolysis, the solenoid valve 3 15 is opened by controller 19, and the transfer pump 12 is activated, and it delivers water containing dissolved protein peptides to the interior of membrane module 3 6 under pressure. Membrane module 3 6 uses reverse osmosis to transfer the protein peptides from the concentrate outlet into the interior of storage tank 3 7. The remaining material on the grate 17 contains a lot of dietary fiber. Then, by rotating the drive shaft 20, the remaining material on the grate 17 is discharged from the slag discharge valve 16.

[0025] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An extraction device for multi-substance separation of edible fungi, characterized in that, The system includes a purification tank (1), membrane module one (2), membrane module two (4) and membrane module three (6). A transfer pump (12) is installed on one side of the purification tank (1). The outlet of the transfer pump (12) is connected to solenoid valve one (13), solenoid valve two (14) and solenoid valve three (15). Solenoid valve one (13) is connected to the inlet of membrane module one (2) through a pipe. Solenoid valve two (14) is connected to the inlet of membrane module two (4) through a pipe. Solenoid valve three (15) is connected to the inlet of membrane module three (6) through a pipe.

2. The extraction device for multi-substance separation of edible fungi according to claim 1, characterized in that, The bottom of the purification tank (1) is connected to a slag discharge valve (16), the inside of the purification tank (1) is equipped with a crushing mechanism (9), and the inner wall of the purification tank (1) is equipped with an ultrasonic component (10), which is located at the bottom of the crushing mechanism (9).

3. The extraction device for multi-substance separation of edible fungi according to claim 1, characterized in that, The purification tank (1) is rotatably connected to a drive shaft (20), and grate plates (17) are fixed on both sides of the drive shaft (20), which are adapted to the purification tank (1).

4. The extraction device for multi-substance separation of edible fungi according to claim 3, characterized in that, The bottom inner wall of the purification tank (1) is equipped with a heating component (11) and a temperature sensor (18). The heating component (11) is located at the bottom of the grate (17), and the temperature sensor (18) is located at the top of the grate (17).

5. The extraction device for multi-substance separation of edible fungi according to claim 1, characterized in that, It also includes storage tank 1 (3), storage tank 2 (5) and storage tank 3 (7). The outlet of the membrane module 1 (2) is connected to the inlet of the storage tank 1 (3) through a pipe. The outlet of the membrane module 2 (4) is connected to the inlet of the storage tank 2 (5) through a pipe. The outlet of the membrane module 3 (6) is connected to the inlet of the storage tank 3 (7) through a pipe. The storage tank 1 (3), storage tank 2 (5) and storage tank 3 (7) are all equipped with a stirring mechanism (8).

6. The extraction device for multi-substance separation of edible fungi according to claim 1, characterized in that, A controller (19) is fixed to one side of the outer wall of the purification tank (1). The delivery pump (12), solenoid valve one (13), solenoid valve two (14) and solenoid valve three (15) are electrically connected to the controller (19) through wires.

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