A high-quality linseed oil dewaxing treatment wax filtering device
Patent Information
- Application Number
- CN202522309925.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]本实用新型提供一种优质亚麻籽油脱蜡处理蜡质滤除设备,旨在解决现有的亚麻籽油脱蜡设备多采用静态过滤方式,在过滤过程中滤兜固定不动,导致蜡晶在滤布表面堆积,过滤速度减慢、效率低下,且过滤效果不理想,此外,在更换滤兜时,常需拆卸上盖或压紧装置,操作繁琐、劳动强度大,不利于连续作业的问题
1、本实用新型中,通过启动驱动电机,驱动电机带动齿轮转动,齿轮在转动时驱动若干个齿板同步运动,齿板的旋转进一步带动驱动板在支撑环上平稳转动,从而带动安装板与滤兜进行同步旋转,通过这种结构实现了滤兜在过滤过程中的动态运动,使油液在滤兜内形成连续扰动,防止蜡晶在滤布表面积聚,提高了滤液通过速率与过滤均匀性,从而有效提升脱蜡效率,避免传统静态过滤中堵塞和效率低的问题。
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Figure CN224877494U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of flaxseed oil dewaxing technology, and in particular relates to a high-quality flaxseed oil dewaxing and wax removal equipment. Background Technology
[0002] The dewaxing process for high-quality flaxseed oil is a key technology to ensure the purity of the oil and the eating experience. Its core is to accurately separate and filter out the naturally occurring waxy components in the oil through scientific temperature control and physical filtration. Although these waxes are harmless, they can cause the oil to become cloudy at low temperatures, affect the taste, and may also reduce the absorption efficiency of some nutrients.
[0003] Currently, flaxseed oil typically undergoes dewaxing during the refining process to remove high-melting-point wax components, thereby improving the oil's transparency and stability. However, existing flaxseed oil dewaxing equipment mostly employs static filtration, where the filter bag remains stationary during filtration, causing wax crystals to accumulate on the filter cloth surface. This results in slower filtration speed, lower efficiency, and unsatisfactory filtration effects. Furthermore, replacing the filter bag often requires disassembling the top cover or clamping device, which is cumbersome, labor-intensive, and unsuitable for continuous operation. Utility Model Content
[0004] This utility model provides a high-quality flaxseed oil dewaxing and wax removal equipment, which aims to solve the problems of existing flaxseed oil dewaxing equipment that mostly adopt static filtration. During the filtration process, the filter bag is fixed and does not move, which causes wax crystals to accumulate on the surface of the filter cloth, resulting in slow filtration speed, low efficiency and unsatisfactory filtration effect. In addition, when replacing the filter bag, it is often necessary to remove the top cover or the clamping device, which is cumbersome, labor-intensive and not conducive to continuous operation.
[0005] This utility model is implemented as follows: a high-quality flaxseed oil dewaxing and wax removal equipment includes a tank, a feeding port on the front of the tank, a filter device installed inside the tank, and a compaction device installed on the tank. The filtration device includes a drive motor and a support ring. A gear is installed at the output end of the drive motor. The support ring is fixedly connected to the tank body. A drive plate is rotatably connected to the support ring. Several toothed plates are sleeved on the drive plate. The gear is engaged in two of the toothed plates. A limit hole is opened in the drive plate. A limit rod is engaged in the limit hole. An installation plate is sleeved on the limit rod. A filter bag is installed in the installation plate.
[0006] Preferably, the mounting plate overlaps the drive plate, and the filter bag is disposed within the drive plate and the support ring.
[0007] Preferably, a connecting plate is fixedly connected to the lower part of the drive motor, and the connecting plate is fixedly connected to the outside of the tank.
[0008] Preferably, the compaction device includes two connecting blocks, two clamping plates, and a cover plate. The two connecting blocks are symmetrically installed outside the tank, and a rotating shaft is rotatably connected inside each connecting block.
[0009] Preferably, the rotating shaft is fitted with a nut, and the nut is internally threaded with a threaded rod.
[0010] Preferably, a rotating plate is fixedly connected to the upper end of the threaded rod, and two clamping plates are symmetrically installed outside the cover plate.
[0011] Preferably, the card plate has a U-shaped groove, and the threaded rod is engaged in the U-shaped groove.
[0012] Compared with related technologies, the high-quality flaxseed oil dewaxing and wax removal equipment provided by this utility model has the following beneficial effects: 1. In this utility model, by starting the drive motor, the drive motor drives the gear to rotate. When the gear rotates, it drives several toothed plates to move synchronously. The rotation of the toothed plates further drives the drive plate to rotate smoothly on the support ring, thereby driving the mounting plate and the filter bag to rotate synchronously. This structure realizes the dynamic movement of the filter bag during the filtration process, so that the oil forms continuous disturbance in the filter bag, preventing wax crystals from accumulating on the surface of the filter cloth, improving the filtrate throughput and filtration uniformity, thereby effectively improving the dewaxing efficiency and avoiding the problems of clogging and low efficiency in traditional static filtration.
[0013] 2. In this utility model, the rotating plate is driven counterclockwise, causing the threaded rod to rotate inside the nut, which in turn drives the rotating plate away from the clamping plate. This allows the nut to drive the rotating shaft to rotate synchronously, thus opening the cover plate. During operation, the tightness of the compaction device can be adjusted by rotating the plate. When the filter bag needs to be replaced, the cover plate can be opened simply by driving the rotating plate in the opposite direction. The operation is convenient and does not require disassembling other parts, significantly improving the efficiency of filter bag replacement and the convenience of equipment maintenance. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional cross-sectional structural diagram of the tank body of this utility model; Figure 3 This is a three-dimensional structural diagram of the filtration device of this utility model; Figure 4 This utility model Figure 1 An enlarged structural diagram of part A in the middle.
[0015] In the diagram: 1. Tank body; 2. Discharge port; 3. Filtering device; 301. Connecting plate; 302. Drive motor; 303. Gear; 304. Drive plate; 305. Gear plate; 306. Mounting plate; 307. Limiting rod; 308. Limiting hole; 309. Support ring; 310. Filter bag; 4. Compacting device; 401. Connecting block; 402. Rotating shaft; 403. Nut; 404. Threaded rod; 405. Clamping plate; 406. Rotating plate; 407. Cover plate. Detailed Implementation
[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0017] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0018] Example 1 A preferred embodiment of the high-quality flaxseed oil dewaxing and wax removal device provided by this utility model is, for example... Figures 1 to 3 As shown: A high-quality flaxseed oil dewaxing and wax removal equipment includes a tank 1, a feeding port 2 on the front of the tank 1, a filter device 3 installed inside the tank 1, and a compaction device 4 installed on the tank 1. The filter device 3 includes a drive motor 302 and a support ring 309. A gear 303 is installed at the output end of the drive motor 302. The support ring 309 is fixedly connected inside the tank 1. A drive plate 304 is rotatably connected to the support ring 309. Several toothed plates 305 are sleeved on the drive plate 304. The gear 303 is locked in two of the toothed plates 305. A limiting hole 308 is opened in the drive plate 304. A limiting rod 307 is locked in the limiting hole 308. An installation plate 306 is sleeved on the limiting rod 307. A filter bag 310 is installed in the installation plate 306.
[0019] In this embodiment, the gear 303 and the toothed plate 305 are meshed together. When the drive motor 302 is running, the rotation of the gear 303 can simultaneously drive multiple toothed plates 305 to move synchronously, thereby achieving a uniform distribution of driving force, making the drive plate 304 rotate more smoothly, avoiding jamming caused by single-point force, and improving the stability and continuity of the filter bag 310 when rotating.
[0020] In a further preferred embodiment of the present invention, the mounting plate 306 overlaps the drive plate 304, the filter bag 310 is disposed inside the drive plate 304 and the support ring 309, and a connecting plate 301 is fixedly connected to the drive motor 302, and the connecting plate 301 is fixedly connected to the outside of the tank 1.
[0021] In this embodiment, the drive plate 304 is connected to the filter bag 310 via the mounting plate 306. When the drive plate 304 rotates, it can drive the filter bag 310 to rotate synchronously. This combination can continuously agitate the oil during the filtration process, so that the wax crystals are evenly distributed and avoid accumulation, thereby improving the filtration permeability, ensuring the clarity of the filtrate, and improving the dewaxing effect.
[0022] Example 2 Based on Example 1, a preferred embodiment of the high-quality flaxseed oil dewaxing and wax removal device provided by this utility model is as follows: Figure 4 As shown: The compaction device 4 includes two connecting blocks 401, two clamping plates 405 and a cover plate 407. The two connecting blocks 401 are symmetrically installed outside the tank body 1. A rotating shaft 402 is rotatably connected inside the connecting blocks 401. A nut 403 is sleeved on the rotating shaft 402. A threaded rod 404 is threadedly connected inside the nut 403. A rotating plate 406 is fixedly connected to the upper end of the threaded rod 404. The two clamping plates 405 are symmetrically installed outside the cover plate 407. A U-shaped groove is provided inside the clamping plate 405, and the threaded rod 404 is clamped in the U-shaped groove.
[0023] In this embodiment, the rotating shaft 402 and the cover plate 407 are linked by a rotating connection. When the rotating shaft 402 rotates, it can drive the cover plate 407 to open and close smoothly. This structure can evenly distribute the opening force during operation, prevent the cover plate 407 from deforming due to uneven load, and improve the sealing reliability, ensuring stable internal pressure during the filtration process.
[0024] In summary, by starting the drive motor 302, the drive motor 302 drives the gear 303 to rotate. When the gear 303 rotates, it drives several toothed plates 305 to move synchronously. The rotation of the toothed plates 305 further drives the drive plate 304 to rotate smoothly on the support ring 309, thereby driving the mounting plate 306 and the filter bag 310 to rotate synchronously. This structure realizes the dynamic movement of the filter bag 310 during the filtration process, so that the oil forms continuous disturbance in the filter bag 310. By driving the rotating plate 406 counterclockwise, the threaded rod 404 rotates in the nut 403, driving the rotating plate 406 away from the clamping plate 405. Thus, the nut 403 drives the rotating shaft 402 to rotate synchronously, so that the cover plate 407 opens accordingly. During operation, the tightness of the compaction device 4 can be adjusted by rotation. When the filter bag 310 needs to be replaced, the cover plate 407 can be opened simply by driving the rotating plate 406 in the opposite direction, which is convenient to operate.
[0025] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0026] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0027] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A high-quality flaxseed oil dewaxing and wax removal device, characterized in that, include: The tank (1) has a discharge port (2) on its front side, a filter device (3) is installed inside the tank (1), and a compaction device (4) is installed on the tank (1). The filter device (3) includes a drive motor (302) and a support ring (309). A gear (303) is installed at the output end of the drive motor (302). The support ring (309) is fixedly connected inside the tank (1). A drive plate (304) is rotatably connected to the support ring (309). Several toothed plates (305) are provided on the drive plate (304). The gear (303) is locked in two of the toothed plates (305). A limiting hole (308) is opened in the drive plate (304). A limiting rod (307) is locked in the limiting hole (308). An installation plate (306) is provided on the limiting rod (307). A filter bag (310) is installed in the installation plate (306).
2. The high-quality flaxseed oil dewaxing and wax removal equipment as described in claim 1, characterized in that, The mounting plate (306) overlaps the drive plate (304), and the filter bag (310) is disposed within the drive plate (304) and the support ring (309).
3. The high-quality flaxseed oil dewaxing and wax removal equipment as described in claim 1, characterized in that, A connecting plate (301) is fixedly connected to the drive motor (302), and the connecting plate (301) is fixedly connected to the outside of the tank (1).
4. The high-quality flaxseed oil dewaxing and wax removal equipment as described in claim 1, characterized in that, The compaction device (4) includes two connecting blocks (401), two clamping plates (405) and a cover plate (407). The two connecting blocks (401) are symmetrically installed outside the tank body (1), and a rotating shaft (402) is rotatably connected inside the connecting blocks (401).
5. The high-quality flaxseed oil dewaxing and wax removal equipment as described in claim 4, characterized in that, The rotating shaft (402) is fitted with a nut (403), and the nut (403) is internally threaded with a threaded rod (404).
6. The high-quality flaxseed oil dewaxing and wax removal equipment as described in claim 5, characterized in that, The upper end of the threaded rod (404) is fixedly connected to a rotating plate (406), and the two clamping plates (405) are symmetrically installed outside the cover plate (407).
7. The high-quality flaxseed oil dewaxing and wax removal equipment as described in claim 6, characterized in that, The card plate (405) is provided with a U-shaped groove, and the threaded rod (404) is engaged in the U-shaped groove.