Micro-porous separation equipment with filtering mechanism for cutting fluid production

Abstract

The utility model relates to cutting fluid production technical field discloses a kind of micropore separation equipment with filtering mechanism for cutting fluid production, including box, the filter plate is slidably connected in box inner wall, the support plate is fixedly connected in box top, the liquid inlet pipe is fixedly connected in support plate inner wall, the rotating assembly is provided in box top, the dispersion assembly is provided in box inner wall.The utility model drives gear rotation by motor starting, gear and half gear precision meshing transmission, and further drive elbow around liquid inlet pipe outer wall rotation, while elbow synchronous driving limit ring rotates in the outer wall of rotation groove, limit ring ensures half gear and gear always keep meshing precision by limiting effect, avoid transmission deviation, after elbow rotates to the top of another group filter plate, cutting fluid is switched to the filter plate for filtering in proper order, realize equipment continuous operation, so as to replace the filter plate blocked without shutdown, avoid production interruption, significantly improve processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of cutting fluid production technology, and in particular to a microporous separation device for cutting fluid production with a filtration mechanism. Background Technology

[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool tools and workpieces, lubricate machined surfaces, and clean chips. It is also known as cooling lubricant and is a key auxiliary material in machining. Its core functions include cooling, quickly removing the large amount of heat generated during machining, and preventing workpieces and tools from deforming or being damaged due to high temperatures.

[0003] The utility model disclosed in CN217645920U is a microporous separation device for cutting fluid production with a filtration mechanism. It includes a filter housing, which is divided into a first filter chamber and a second filter chamber by a longitudinal and a transverse partition. An inlet is installed on the upper side of one end of the filter housing, and an outlet is installed on the lower side. A first filter screen is horizontally inserted into the filter holes at the bottom of the first filter chamber, and a second filter screen is horizontally inserted into the filter holes at the bottom of the second filter chamber. Limit plates are installed on the outer sides of both the first and second filter screens, with a locking mechanism on the upper side of the limit plates. An overflow hole is installed on the upper side of the longitudinal partition. This utility model utilizes the overflow hole on the longitudinal partition between the first and second filter chambers to allow cutting fluid to enter the second filter chamber through the overflow hole when the first filter screen becomes clogged, and then be filtered by the second filter screen, thus improving filtration efficiency.

[0004] When the device separates internal impurities during the production of cutting fluid, the cutting fluid can enter the second filter chamber through the overflow hole when the first filter screen is clogged. The overflow hole can only function when the first filter screen is clogged, but the first filter screen is always carrying cutting fluid. At this time, the first filter screen cannot be disassembled, making it impossible to replace the first filter screen. Therefore, it is impossible to replace the filter screen without stopping the equipment. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a microporous separation device for cutting fluid production with a filtration mechanism.

[0006] This utility model is achieved by the following technical solution: a microporous separation device for cutting fluid production with a filtration mechanism, including a box body, a filter plate slidably connected to the inner wall of the box body, a support plate fixedly connected to the top of the box body, an inlet pipe fixedly connected to the inner wall of the support plate, a rotating component provided at the top of the box body, a dispersing component provided on the inner wall of the box body, and locking components provided on both sides of the box body. The rotating assembly includes a rotating groove, which is opened inside the housing. A limiting ring is rotatably connected to the outer wall of the rotating groove. A bent pipe is fixedly connected to the inner wall of the limiting ring. The bent pipe is rotatably connected to the outer wall of the liquid inlet pipe. A half gear is fixedly connected to the outer wall of the bent pipe. The half gear meshes with a gear. A motor is fixedly connected to the bottom of the gear. The motor is fixedly connected to the top of the housing.

[0007] With the above technical solution, the bent pipe rotates around the outer wall of the inlet pipe. After the bent pipe rotates to the top of another set of filter plates, the cutting fluid is switched to the filter plate for filtration, realizing continuous operation of the equipment. Thus, the clogged filter plate can be replaced without stopping the machine, avoiding production interruption and significantly improving processing efficiency.

[0008] As a further improvement to the above solution, the dispersion component includes a conical plate, which is fixedly connected to the inner wall of the box, and a dispersion disc is fixedly connected to the top of the conical plate.

[0009] Through the above technical solution, the conical ring structure of the dispersion disc enables the cutting fluid to be evenly dispersed, avoiding local overload and clogging of the filter plate, and ensuring stable filtration accuracy.

[0010] As a further improvement to the above solution, the locking component includes an inclined guide groove, which is formed on the outer wall of the filter plate, and an inclined guide block is provided on the outer wall of the inclined guide groove.

[0011] As a further improvement to the above solution, a connecting plate is fixedly connected to the top of the inclined guide block, and a fixing plate is fixedly connected to the end of the connecting plate away from the inclined guide block.

[0012] As a further improvement to the above solution, a guide rod is fixedly connected inside the fixed plate, and a fixed block is slidably connected to the outer wall of the guide rod.

[0013] As a further improvement to the above solution, the fixing block is fixedly connected to the outer wall of the box, and an electric telescopic rod is fixedly connected to the top of the fixing plate.

[0014] As a further improvement to the above solution, a first fixing block is fixedly connected to the outer wall of the electric telescopic rod, and the first fixing block is fixedly connected to the outer wall of the box.

[0015] With the above technical solution, the connecting plate drives the inclined guide block to slide along the outer wall of the inclined guide groove. At this time, the filter plate can be taken out. When locking the filter plate, the electric telescopic rod is pushed out, and the inclined guide block slides with the outer wall of the inclined guide groove, so that the filter plate is completely locked to prevent accidental movement.

[0016] As a further improvement to the above solution, a drain pipe is connected inside the box, a PLC control box is fixedly connected to the outer wall of the box, and a liquid level sensor is fixedly connected to the inner wall of the box.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes a motor that, once started, drives a gear to rotate. The gear and half-gear mesh precisely, causing the bent tube to rotate around the outer wall of the inlet pipe. Simultaneously, the bent tube drives a limiting ring to rotate on the outer wall of the rotating groove. The limiting ring ensures that the half-gear and gear maintain meshing precision, preventing transmission deviation. Once the bent tube rotates to the top of another set of filter plates, the cutting fluid is switched to that filter plate for filtration, enabling continuous operation of the equipment. This allows for the replacement of clogged filter plates without stopping the machine, avoiding production interruptions and significantly improving processing efficiency.

[0018] This invention uses an electric telescopic rod fixed to the inner wall of the first fixed block to drive the movement of the fixed plate, which in turn drives the movement of the connecting plate and the guide rod. The guide rod slides on the inner wall of the fixed block, thus ensuring the stable operation of the fixed plate. The connecting plate drives the inclined guide block to slide along the outer wall of the inclined guide groove. At this time, the filter plate can be removed. When locking the filter plate, the electric telescopic rod is pushed out, causing the inclined guide block to slide against the outer wall of the inclined guide groove, thereby completely locking the filter plate and preventing accidental movement. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the box body of this utility model; Figure 3 This is a schematic diagram of the rotating component structure of this utility model; Figure 4 This utility model Figure 3 Enlarged structural diagram of section A in the middle; Figure 5 This is a schematic diagram of the structure of the distributed component of this utility model; Figure 6 This is a schematic diagram of the locking component structure of this utility model.

[0020] Explanation of key symbols: 1. Housing; 2. Filter plate; 3. Support plate; 4. Inlet pipe; 5. Rotating assembly; 501. Rotary groove; 502. Limiting ring; 503. Bend; 504. Half gear; 505. Gear; 506. Motor; 6. Dispersion assembly; 601. Conical plate; 602. Dispersion disc; 7. Locking assembly; 701. Inclined guide groove; 702. Inclined guide block; 703. Connecting plate; 704. Fixing plate; 705. Guide rod; 706. Fixing block; 707. Electric telescopic rod; 708. First fixing block; 8. Drain pipe; 9. PLC control box. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0022] Example: Please combine Figure 1-6 This embodiment of a microporous separation device for cutting fluid production with a filtration mechanism includes a housing 1, a filter plate 2 slidably connected to the inner wall of the housing 1, a support plate 3 fixedly connected to the top of the housing 1, an inlet pipe 4 fixedly connected to the inner wall of the support plate 3, a rotating component 5 provided on the top of the housing 1, a dispersing component 6 provided on the inner wall of the housing 1, and locking components 7 provided on both sides of the housing 1. The rotating assembly 5 includes a rotating groove 501, which is opened inside the housing 1. A limiting ring 502 is rotatably connected to the outer wall of the rotating groove 501. A bent pipe 503 is fixedly connected to the inner wall of the limiting ring 502. The bent pipe 503 is rotatably connected to the outer wall of the liquid inlet pipe 4. A half gear 504 is fixedly connected to the outer wall of the bent pipe 503. A gear 505 is meshed with the half gear 504. A motor 506 is fixedly connected to the bottom of the gear 505. The motor 506 is fixedly connected to the top of the housing 1.

[0023] After the motor 506 starts, it drives the gear 505 to rotate. The gear 505 and the half gear 504 mesh precisely, which in turn drives the bent tube 503 to rotate around the outer wall of the liquid inlet pipe 4. At the same time, the bent tube 503 drives the limiting ring 502 to rotate on the outer wall of the rotating groove 501. The limiting ring 502 ensures that the half gear 504 and the gear 505 always maintain meshing accuracy through the limiting effect, avoiding transmission deviation. After the bent tube 503 rotates to the top of another set of filter plates 2, the cutting fluid is immediately switched to the filter plate 2 for filtration, realizing continuous operation of the equipment. Thus, the clogged filter plate 2 can be replaced without stopping the machine, avoiding production interruption and significantly improving processing efficiency.

[0024] The dispersion component 6 includes a conical plate 601, which is fixedly connected to the inner wall of the housing 1, and a dispersion disk 602 is fixedly connected to the top of the conical plate 601.

[0025] A dispersion disk 602 is fixed at the top of the conical plate 601. When the liquid flows to the top of the dispersion disk 602, the conical ring structure of the dispersion disk 602 makes the cutting fluid evenly dispersed, avoids local overload and blockage of the filter plate 2, and ensures stable filtration accuracy.

[0026] The locking component 7 includes an inclined guide groove 701, which is formed on the outer wall of the filter plate 2, and an inclined guide block 702 is provided on the outer wall of the inclined guide groove 701.

[0027] A connecting plate 703 is fixedly connected to the top of the inclined guide block 702, and a fixing plate 704 is fixedly connected to the end of the connecting plate 703 away from the inclined guide block 702.

[0028] A guide rod 705 is fixedly connected inside the fixed plate 704, and a fixed block 706 is slidably connected to the outer wall of the guide rod 705.

[0029] The fixing block 706 is fixedly connected to the outer wall of the box 1, and the top of the fixing plate 704 is fixedly connected to the electric telescopic rod 707.

[0030] The outer wall of the electric telescopic rod 707 is fixedly connected to a first fixing block 708, which is fixedly connected to the outer wall of the box 1.

[0031] The electric telescopic rod 707 drives the fixed plate 704 to move, which in turn drives the connecting plate 703 and the guide rod 705 to move synchronously. The guide rod 705 slides on the inner wall of the fixed block 706, thus ensuring the stable operation of the fixed plate 704. The connecting plate 703 drives the inclined guide block 702 to slide along the outer wall of the inclined guide groove 701. At this time, the filter plate 2 can be taken out. When locking the filter plate 2, the electric telescopic rod 707 is pushed out, and at the same time, the inclined guide block 702 slides against the outer wall of the inclined guide groove 701, thus completely locking the filter plate 2 and preventing accidental movement.

[0032] The interior of the housing 1 is connected to a drain pipe 8, and the outer wall of the housing 1 is fixedly connected to a PLC control box 9.

[0033] The implementation principle of a microporous separation device for cutting fluid production with a filtration mechanism in this application embodiment is as follows: The cutting fluid is transported to the inside of the bent pipe 503 through the inlet pipe 4 fixed to the inner wall of the support plate 3, and then flows to the filter plate 2 at the corresponding position for microporous filtration. When the filter plate 2 is blocked by impurities, causing the liquid level in the tank 1 to rise, the liquid level sensor 10 in the tank 1 captures the liquid level signal in real time and transmits it to the motor 506, triggering the switching mechanism. At this time, the liquid level sensor 10 provides a signal to the motor 506, and after the motor 506 starts, it drives the gear. Rotation of 505 causes gear 505 and half gear 504 to precisely mesh and transmit power, which in turn drives the bent pipe 503 to rotate around the outer wall of the inlet pipe 4. Simultaneously, the bent pipe 503 drives the limiting ring 502 to rotate on the outer wall of the rotating groove 501. The limiting ring 502 ensures that the half gear 504 and gear 505 maintain meshing accuracy and prevents transmission deviation. After the bent pipe 503 rotates to the top of another set of filter plates 2, the cutting fluid is immediately switched to this filter plate 2 for filtration, realizing continuous operation of the equipment and thus allowing for the replacement of blockages without stopping the machine. Filter plate 2, avoiding production interruptions and significantly improving processing efficiency, has a conical plate 601 fixed to the inner wall of the housing 1, with a dispersion disc 602 fixed to the top of the conical plate 601. When the liquid flows to the top of the dispersion disc 602, the conical ring structure of the dispersion disc 602 ensures that the cutting fluid is evenly dispersed, preventing local overload and clogging of the filter plate 2 and ensuring stable filtration accuracy. When replacing a clogged filter plate 2, the electric telescopic rod 707 fixed to the inner wall of the first fixing block 708 drives the fixing plate 704 to move, so that the fixing plate 704 synchronously drives the connecting plate. 703 and guide rod 705 move, and guide rod 705 slides on the inner wall of fixed block 706, thereby ensuring the stable operation of fixed plate 704. Connecting plate 703 drives inclined guide block 702 to slide along the outer wall of inclined guide groove 701. At this time, filter plate 2 can be taken out. When locking filter plate 2, electric telescopic rod 707 is pushed out, and at the same time, inclined guide block 702 slides with the outer wall of inclined guide groove 701, thereby completely locking filter plate 2 to prevent accidental movement. The filtered cutting fluid is discharged through drain pipe 8 connected inside the box 1. PLC control box 9 centrally controls the operating status of each component of the equipment to ensure coordinated linkage of each link. The liquid level sensor 10 used above is model LR8009, which can quickly feed back liquid level rise signal to motor 506 to ensure the timely switching of filter plates.

[0034] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A microporous separation device for cutting fluid production with a filtration mechanism, characterized in that, Includes a housing (1), a filter plate (2) is slidably connected to the inner wall of the housing (1), a support plate (3) is fixedly connected to the top of the housing (1), an inlet pipe (4) is fixedly connected to the inner wall of the support plate (3), a rotating component (5) is provided on the top of the housing (1), a dispersing component (6) is provided on the inner wall of the housing (1), and a locking component (7) is provided on both sides of the housing (1). The rotating assembly (5) includes a rotating groove (501) which is located inside the housing (1). A limiting ring (502) is rotatably connected to the outer wall of the rotating groove (501). A bent pipe (503) is fixedly connected to the inner wall of the limiting ring (502). The bent pipe (503) is rotatably connected to the outer wall of the liquid inlet pipe (4). A half gear (504) is fixedly connected to the outer wall of the bent pipe (503). A gear (505) is meshed with the half gear (504). A motor (506) is fixedly connected to the bottom of the gear (505). The motor (506) is fixedly connected to the top of the housing (1).

2. The microporous separation device for cutting fluid production with a filtration mechanism as described in claim 1, characterized in that: The dispersing component (6) includes a conical plate (601), which is fixedly connected to the inner wall of the box (1), and a dispersing disk (602) is fixedly connected to the top of the conical plate (601).

3. A microporous separation device for cutting fluid production with a filtration mechanism as described in claim 1, characterized in that: The locking component (7) includes an inclined guide groove (701), which is formed on the outer wall of the filter plate (2), and an inclined guide block (702) is provided on the outer wall of the inclined guide groove (701).

4. A microporous separation device for cutting fluid production with a filtration mechanism as described in claim 3, characterized in that: A connecting plate (703) is fixedly connected to the top of the inclined guide block (702), and a fixing plate (704) is fixedly connected to the end of the connecting plate (703) away from the inclined guide block (702).

5. A microporous separation device for cutting fluid production with a filtration mechanism as described in claim 4, characterized in that: The guide rod (705) is fixedly connected inside the fixed plate (704), and the fixed block (706) is slidably connected to the outer wall of the guide rod (705).

6. A microporous separation device for cutting fluid production with a filtration mechanism as described in claim 5, characterized in that: The fixing block (706) is fixedly connected to the outer wall of the box (1), and the top of the fixing plate (704) is fixedly connected to an electric telescopic rod (707).

7. A microporous separation device for cutting fluid production with a filtration mechanism as described in claim 6, characterized in that: The electric telescopic rod (707) is fixedly connected to the outer wall of a first fixing block (708), which is fixedly connected to the outer wall of the box (1).

8. A microporous separation device for cutting fluid production with a filtration mechanism as described in claim 1, characterized in that: The box (1) is internally connected to a drain pipe (8), and a PLC control box (9) is fixedly connected to the outer wall of the box (1).

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