Setting machine exhaust gas washing device
Patent Information
- Application Number
- CN202522560647.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-02
AI Technical Summary
这些废气若直接排放到空气中,不仅会造成严重的环境污染,危害操作人员及周边居民的身体健康,还可能因废气温度较高而存在安全隐患
本方案通过喷淋管的设置能对定型机排风道进行长期的清洗,能避免毛绒和粉尘等杂质附着在风道内,利用水管能方便清洗完的液体进行收集循环使用,通过滤网能将收集后的循环水进行杂质过滤,配合高压水泵能再次将液体输入喷淋管进行清洁,清洁的过程中液体会持续对风道进行降温,能避免火灾隐患的产生。
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Figure CN224877615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste gas scrubbing technology for stenters, and more particularly to a waste gas scrubbing device for stenters. Background Technology
[0002] In the textile printing and dyeing industry, setting machines are key equipment used for setting fabrics. During operation, they generate a large amount of high-temperature waste gas containing fibers, dyes, volatile auxiliaries, and other components. If this waste gas is directly released into the air, it will not only cause serious environmental pollution and endanger the health of operators and nearby residents, but may also pose safety hazards due to its high temperature.
[0003] Currently, during long-term production and processing in stenters, a large amount of grease, dust, and lint accumulate in the exhaust duct. Cleaning and maintenance are inconvenient and require a lot of working time, affecting the efficiency of the equipment. Furthermore, the temperature inside the exhaust duct is high after long-term operation, and the frequency of static electricity generation is high, which can easily lead to fire hazards and make it difficult to achieve safe production. Therefore, a stenter exhaust gas scrubbing device has been proposed. Summary of the Invention
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a waste gas scrubbing device for stenters.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A stenter exhaust gas scrubbing device includes a stenter exhaust duct, a large circulating water tank is provided on one side of the stenter exhaust duct, an automatic water replenishment pipe is connected to one end of the large circulating water tank, a sewage discharge pipe is connected to the other end of the large circulating water tank, a high-pressure water pump is also installed on the outside of the large circulating water tank, and a spray pipe is also provided on the stenter exhaust duct, with the high-pressure water pump connected to one side of the spray pipe.
[0006] Preferably, a filter screen is provided on one side of the large circulating water tank, and a water pipe is connected between the exhaust duct of the stenter and the water inlet of the filter screen, and the water pipe is unidirectional.
[0007] Preferably, the automatic water replenishment pipe is unidirectionally connected to a large circulating water tank, and the large circulating water tank is also provided with an overflow outlet. The outlet pipe of the overflow outlet is connected to a sewage discharge pipe, and a first discharge valve is installed on the sewage discharge pipe.
[0008] Preferably, the spray pipe is connected to multiple spray heads, which are spaced apart in the exhaust duct of the stenter, and the spray heads are atomizing nozzles.
[0009] Preferably, the large circulating water tank, the high-pressure water pump, and the spray pipe are connected in a unidirectional pipeline.
[0010] The beneficial effects of this utility model are: This solution utilizes spray pipes to perform long-term cleaning of the stenter's exhaust duct, preventing impurities such as lint and dust from adhering to the duct. Water pipes facilitate the collection and recycling of the cleaning liquid, while filters remove impurities from the collected circulating water. A high-pressure water pump then re-injects the liquid into the spray pipes for cleaning. During the cleaning process, the liquid continuously cools the duct, preventing fire hazards.
[0011] This solution reduces the accumulation of impurities such as lint and dust inside the air ducts during production and processing, lowers the overall temperature inside the air ducts during production, improves the effectiveness of the device in thoroughly cleaning the air ducts without dead angles, reduces the generation of static electricity, and also improves the overall cleaning and maintenance effect inside the device, greatly improving the overall working efficiency and production safety of the equipment, and truly achieving the effect of safe production. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the stenter exhaust gas scrubbing device proposed in this utility model.
[0013] In the diagram: 1. Stenter exhaust duct; 2. Water pipe; 3. Spray pipe; 4. High-pressure water pump; 5. Large circulating water tank; 6. Filter screen; 7. Automatic water replenishment pipe; 8. Sewage discharge pipe; 9. Overflow outlet. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Example: Refer to Figure 1 The stenter exhaust gas scrubbing device includes a stenter exhaust duct 1, a large circulating water tank 5 is installed on one side of the stenter exhaust duct 1, an automatic water replenishment pipe 7 is connected to one end of the large circulating water tank 5, a sewage discharge pipe 8 is connected to the other end of the large circulating water tank 5, a high-pressure water pump 4 is also installed on the outside of the large circulating water tank 5, and a spray pipe 3 is also installed on the stenter exhaust duct 1, with the high-pressure water pump 4 connected to one side of the spray pipe 3.
[0016] Specifically, a filter screen 6 is installed on one side of the large circulating water tank 5 to filter the liquid collected in the stenter exhaust duct 1 to remove impurities for easy recycling. A water pipe 2 is connected between the stenter exhaust duct 1 and the water inlet of the filter screen 6, and the water pipe 2 is unidirectional.
[0017] Furthermore, the automatic water replenishment pipe 7 is unidirectionally connected to the large circulating water tank 5 to replenish water lost due to water level loss. The large circulating water tank 5 is also equipped with an overflow port 9 to discharge liquid after the water level in the large circulating water tank 5 is full. The outlet pipe of the overflow port 9 is connected to the sewage discharge pipe 8, and the sewage discharge pipe 8 is equipped with a first discharge valve.
[0018] In this embodiment, multiple spray heads are connected to the spray pipe 3. The spray heads are spaced apart in the exhaust duct 1 of the stenter. The spray heads are atomizing nozzles, which can make the liquid and gas more fully contact each other and achieve a higher dust removal rate. The large circulating water tank 5, the high-pressure water pump 4 and the spray pipe 3 are connected in a unidirectional pipeline to facilitate the injection of liquid into the spray pipe 3 under high pressure.
[0019] Working principle: The high-pressure water pump 4 is started to input liquid into the spray pipe 3. At this time, the spray head will spray liquid in the exhaust duct 1 of the stenter. The liquid will come into contact with the exhaust gas in the exhaust duct 1 of the stenter. Impurities in the exhaust gas will remain in the liquid. The liquid flows into the large circulating water tank 5 through the water pipe 2. During the flow, the remaining impurities will be filtered by the filter screen 6. The filtered liquid flows back into the large circulating water tank 5. The high-pressure water pump 4 will input the liquid into the spray pipe 3 again to form a circulation. The liquid stored in the large circulating water tank 5 will undergo natural sedimentation. The impurities at the bottom will be discharged through the sewage discharge pipe 8. During the liquid circulation process within the device, the liquid will naturally be lost. Over time, the liquid level in the large circulating water tank 5 will drop. When it drops to a certain height, the automatic water replenishment pipe 7 will automatically replenish the water level. When the replenished water level is too high, the overflow port 9 will open and discharge the excess water through the sewage discharge pipe 8.
[0020] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0021] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A waste gas scrubbing device for a stenter, characterized in that, include: The stenter exhaust duct (1) is provided with a large circulating water tank (5) on one side. One end of the large circulating water tank (5) is connected to an automatic water supply pipe (7). The other end of the large circulating water tank (5) is connected to a sewage discharge pipe (8). A high-pressure water pump (4) is also installed on the outside of the large circulating water tank (5). A spray pipe (3) is also provided on the stenter exhaust duct (1). The high-pressure water pump (4) is connected to one side of the spray pipe (3).
2. The stenter exhaust gas scrubbing device according to claim 1, characterized in that, A filter screen (6) is provided on one side of the large circulating water tank (5), and a water pipe (2) is connected between the exhaust duct (1) of the stenter and the water inlet of the filter screen (6), and the water pipe (2) is unidirectionally connected.
3. The stenter exhaust gas scrubbing device according to claim 2, characterized in that, The automatic water supply pipe (7) is unidirectionally connected to the large circulating water tank (5). The large circulating water tank (5) is also provided with an overflow port (9). The outlet pipe of the overflow port (9) is connected to the sewage discharge pipe (8). The sewage discharge pipe (8) is equipped with a first discharge valve.
4. The stenter exhaust gas scrubbing device according to claim 3, characterized in that, Multiple spray heads are connected to the spray pipe (3), and the spray heads are spaced apart in the exhaust duct (1) of the stenter. The spray heads are atomizing nozzles.
5. The stenter exhaust gas scrubbing device according to claim 4, characterized in that, The large circulating water tank (5), the high-pressure water pump (4), and the spray pipe (3) are connected in a unidirectional pipeline.