Gas-liquid separation labyrinth

Abstract

The utility model relates to gas -liquid separation equipment technical field discloses gas -liquid separation labyrinth, including the shell, the outer wall front end left side communication of shell has the discharge pipe, the inner wall left and right sides of shell are equally spaced and installed with a plurality of limit board, the bottom of discharge pipe is provided with vibration mechanism, vibration mechanism is used to produce high frequency microvibration, the top of limit board is installed with fixed mechanism, fixed mechanism is used for fixing internal structure, vibration mechanism includes base, in the utility model, motor rotation transmission connecting block, connecting block drives the rotation of the shaft, makes the square plate drive the sliding of the outer wall of the slide column, thereby lets the rubber board to the impact of discharge pipe, and rubber board is with regular speed and continuously impacts the discharge pipe, makes the material produce high frequency microvibration, and this vibration can effectively destroy the crystallization nucleus formed in the material, reduces the adhesion of liquid, reduces the accumulation of sludge and incrustation, significantly reduces the risk of pipeline blockage.

Description

Technical Field

[0001] This utility model relates to the field of gas-liquid separation equipment technology, and in particular to a gas-liquid separation labyrinth. Background Technology

[0002] Gas-liquid mixtures refer to systems composed of two phases, gas and liquid. They are widely found in industrial production, energy development, and environmental engineering. The characteristics and separation technologies of gas-liquid mixtures are a research hotspot across multiple disciplines, and their applications span key areas of energy, chemical engineering, and environmental protection. Efficient gas-liquid separation is of great significance for improving industrial efficiency, reducing pollution, and ensuring equipment safety.

[0003] A gas-liquid separation labyrinth is a device and structure used to achieve gas-liquid separation. It typically utilizes a labyrinthine channel design and employs various physical principles to promote the separation of the gas and liquid phases. It consists of multiple tortuous and complex channels, increasing the flow path and residence time of the gas-liquid mixture, thus providing more opportunities for gas-liquid separation.

[0004] In existing technologies, this device achieves gas-liquid separation by creating a rotating flow of the gas-liquid mixture within a labyrinthine channel, generating centrifugal force. The denser liquid is thrown towards the channel walls and outer sides under centrifugal force, while the less dense gas remains in the central area. For example, in a centrifugal gas-liquid separator, multiple frustum-shaped discs are mounted on the rotating shaft. The gas-liquid mixture is thrown out along the separation space between the conical discs under centrifugal force. The flow rate of the gas-liquid mixture significantly affects the separation effect. When the flow rate is too slow, the liquid has low inertia and is unlikely to collide effectively with the channel walls and baffles, resulting in low separation efficiency. Currently, coarse-perforated and fine-perforated mesh plates are combined to further intercept fine droplets near the gas outlet to improve separation accuracy. However, the gas-liquid mixture contains impurities, scale, oil, and other solid particles. These substances accumulate in the labyrinthine channel, gradually reducing the effective flow area of ​​the channel, leading to increased airflow resistance, or even complete blockage of the channel. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a gas-liquid separation labyrinth, which aims to improve the problem in the prior art where impurities, scale, oil and other solid particles in the gas-liquid mixture accumulate in the labyrinth channel, gradually reducing the effective flow area of ​​the channel, leading to increased airflow resistance and even complete blockage of the channel.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a gas-liquid separation labyrinth, comprising a shell, a discharge pipe connected to the left front end of the outer wall of the shell, multiple limiting plates equally spaced on the left and right sides of the inner wall of the shell, a vibration mechanism provided at the bottom of the discharge pipe for generating high-frequency micro-vibration, a fixing mechanism installed at the top of the limiting plates for fixing the internal structure; the vibration mechanism includes a base, the base being fixedly connected to the plane on the right front end of the outer wall of the shell, a fixing block being fixedly connected to the top left of the base, multiple sliding columns being fixedly connected at equal intervals on the inner side of the fixing block, a square plate being slidably connected to the outer wall of the sliding columns, and a driving assembly being installed on the top right of the base.

[0007] As a further description of the above technical solution:

[0008] The drive assembly includes a motor, which is fixedly connected to the right side of the top wall of the base. A connecting block is fixedly connected to the output end of the motor. A rotating shaft is rotatably connected to the left side of the outer wall of the connecting block. The rotating shaft is rotatably connected to the inner wall of the square plate.

[0009] As a further description of the above technical solution:

[0010] A mounting plate is fixedly connected to the middle of the top wall of the square plate, and a rubber plate is fixedly connected to the inner wall of the mounting plate.

[0011] As a further description of the above technical solution:

[0012] The fixing mechanism includes a limiting block, which is fixedly connected to the top wall of the limiting plate. A fixing plate is rotatably connected to the inner wall of the limiting block, and a connecting plate is fixedly connected to the left side of the outer wall of the limiting block.

[0013] As a further description of the above technical solution:

[0014] A connecting rod is fixedly connected to the bottom wall of the fixed plate, and the other end of the connecting rod is rotatably connected to the inner wall of the connecting plate. Tensioning components are installed on the outer walls of both the connecting plate and the connecting rod.

[0015] As a further description of the above technical solution:

[0016] The tensioning assembly includes clamping plates, which are respectively installed on the outer walls of the connecting rod and the connecting plate. A damping rod is rotatably connected to the inner wall of the clamping plate, and a spring is installed on the outer wall of the damping rod.

[0017] As a further description of the above technical solution:

[0018] A feed pipe is connected to the left rear end of the outer wall of the outer shell, and a valve is installed at the end of the feed pipe.

[0019] As a further description of the above technical solution:

[0020] The inner wall of the limiting plate is equipped with a mesh plate and a buffer baffle.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the motor rotates and drives the connecting block to rotate the shaft, which in turn drives the square plate to slide up and down on the outer wall of the sliding column, thereby causing the rubber plate to impact the discharge pipe. The rubber plate continuously impacts the discharge pipe at a regular speed, causing the material to generate high-frequency micro-vibration. This vibration can effectively destroy the crystal nuclei formed in the material, reduce liquid adhesion, reduce the accumulation of sludge and scale, and significantly reduce the risk of pipe blockage.

[0023] 2. In this utility model, when the fixed plate is pried open, it rotates on the inner wall of the limiting block, which in turn drives the connecting rod to rotate on the inner wall of the connecting plate, thereby pulling the damping rod and the spring, placing the buffer baffle and the mesh plate into the limiting plate. When the fixed plate is released, it will quickly rebound due to the spring force, causing the groove on the outer wall of the fixed plate to engage with the outer walls of the two plates, which facilitates installation and disassembly, and allows for quick disassembly and cleaning, thus shortening maintenance time. Attached Figure Description

[0024] Figure 1 This is a three-dimensional view of the gas-liquid separation labyrinth proposed in this utility model;

[0025] Figure 2 This is a front view of the gas-liquid separation labyrinth proposed in this utility model;

[0026] Figure 3 This is a schematic diagram of the internal structure of the gas-liquid separation labyrinth proposed in this utility model;

[0027] Figure 4 This is a partial structural breakdown diagram of the gas-liquid separation labyrinth proposed in this utility model;

[0028] Figure 5 This is a schematic diagram of the fixing mechanism of the gas-liquid separation labyrinth proposed in this utility model.

[0029] Legend:

[0030] 1. Outer shell; 2. Discharge pipe; 3. Mesh plate; 4. Vibration mechanism; 401. Rubber plate; 402. Mounting plate; 403. Square plate; 404. Sliding column; 405. Drive assembly; 4051. Rotating shaft; 4052. Connecting block; 4053. Motor; 406. Base; 407. Fixing block; 5. Fixing mechanism; 501. Fixing plate; 502. Limiting block; 503. Connecting rod; 504. Tensioning assembly; 5041. Damping rod; 5042. Spring; 5043. Clamping plate; 505. Connecting plate; 6. Limiting plate; 7. Feed pipe; 8. Valve; 9. Buffer baffle. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 , Figure 2 and Figure 4This utility model provides an embodiment of a gas-liquid separation labyrinth, comprising a shell 1, a discharge pipe 2 connected to the left front end of the outer wall of the shell 1, multiple limiting plates 6 equidistantly installed on the left and right sides of the inner wall of the shell 1, a vibration mechanism 4 provided at the bottom of the discharge pipe 2, the vibration mechanism 4 being used to generate high-frequency micro-vibration, and a fixing mechanism 5 installed at the top of the limiting plates 6, the fixing mechanism 5 being used to fix the internal structure; the vibration mechanism 4 includes a base 406, the base 406 being fixedly connected to the plane on the right front end of the outer wall of the shell 1, a fixing block 407 being fixedly connected to the top left side of the base 406, multiple sliding columns 404 being fixedly connected to the inner side of the fixing block 407 at equal intervals, a square plate 403 being slidably connected to the outer wall of the sliding column 404, and a drive assembly 405 being installed on the top right side of the base 406, the drive assembly 405 including a motor 4053, the motor 4053 being fixedly connected to the top of the base 406. On the right side of the wall, a connecting block 4052 is fixedly connected to the output end of the motor 4053. A rotating shaft 4051 is rotatably connected to the left side of the outer wall of the connecting block 4052. The rotating shaft 4051 is rotatably connected to the inner wall of the square plate 403. An mounting plate 402 is fixedly connected to the middle of the top wall of the square plate 403. A rubber plate 401 is fixedly connected to the inner wall of the mounting plate 402. The motor 4053 drives the rotating shaft 4051 to rotate by rotating the connecting block 4052. The rotating shaft 4051 drives the square plate 403 to slide up and down along the outer wall of the sliding column 404, causing the rubber plate 401 to regularly impact the discharge pipe 2. This impact action is carried out continuously at a certain speed, causing the material to generate high-frequency micro-vibration. This vibration effectively destroys the crystal nuclei formed inside the material, reduces the adhesion of the liquid, and reduces the accumulation of sludge and scale, thereby significantly reducing the risk of pipe blockage.

[0033] Specifically, the motor 4053 rotates and drives the connecting block 4052, which in turn drives the rotating shaft 4051 to rotate. This causes the rotating shaft 4051 to drive the square plate 403 to slide up and down on the outer wall of the sliding column 404, thereby allowing the rubber plate 401 to impact the discharge pipe 2. The rubber plate 401 continuously impacts the discharge pipe 2 at a regular speed, causing the material to generate high-frequency micro-vibrations. This vibration can effectively destroy the crystal nuclei formed in the material, reduce liquid adhesion, reduce the accumulation of sludge and scale, and significantly reduce the risk of pipe blockage.

[0034] Reference Figure 1 , Figure 3 and Figure 5The fixing mechanism 5 includes a limiting block 502, which is fixedly connected to the top wall of the limiting plate 6. A fixing plate 501 is rotatably connected to the inner wall of the limiting block 502. A connecting plate 505 is fixedly connected to the left side of the outer wall of the limiting block 502. A connecting rod 503 is fixedly connected to the bottom wall of the fixing plate 501. The other end of the connecting rod 503 is rotatably connected to the inner wall of the connecting plate 505. Tensioning components 504 are installed on the outer walls of both the connecting plate 505 and the connecting rod 503. The tensioning components 504 include clamping plates 5043, which are respectively installed on the outer walls of the connecting rod 503 and the connecting plate 505. The inner walls of the clamping plates 5043 are rotatably connected to... A damping rod 5041 is provided, and a spring 5042 is installed on the outer wall of the damping rod 5041. The fixed plate 501 is operated to rotate in the inner wall of the limiting block 502, while the connecting rod 503 is guided to rotate in the inner wall of the connecting plate 505. This, in turn, pulls the damping rod 5041 and the spring 5042, placing the buffer baffle 9 and the mesh plate 3 in the limiting plate 6. After the fixed plate 501 is released, due to the elastic force of the spring 5042, the fixed plate 501 will quickly spring back to its original position, and the groove on its outer wall will be inserted into the outer wall of the two plates, realizing convenient installation and disassembly. This design facilitates quick disassembly and cleaning, effectively shortening the time required for maintenance.

[0035] Specifically, by bending the fixing plate 501, the fixing plate 501 rotates on the inner wall of the limiting block 502, which in turn drives the connecting rod 503 to rotate on the inner wall of the connecting plate 505, thereby pulling the damping rod 5041 and the spring 5042, placing the buffer baffle 9 and the mesh plate 3 into the limiting plate 6. When the fixing plate 501 is released, the fixing plate 501 will quickly rebound due to the elastic force of the spring 5042, causing the groove on the outer wall of the fixing plate 501 to engage with the outer walls of the two plates, facilitating installation and disassembly, and enabling quick disassembly and cleaning, thus shortening maintenance time.

[0036] Reference Figure 1 , Figure 2 and Figure 3 The outer wall of the outer shell 1 is connected to the left rear end of the feed pipe 7, and the end of the feed pipe 7 is equipped with a valve 8. The inner wall of the limiting plate 6 is equipped with a mesh plate 3 and a buffer baffle 9.

[0037] Specifically, the buffer baffle 9 and the mesh plate 3 are accurately placed in the limiting plate 6. The mesh plate 3 intercepts small droplets and achieves fine separation through surface adsorption and aggregation. The material is mostly metal wire mesh. The buffer baffle 9 reduces the damage to the separation structure caused by the high-speed impact of the gas-liquid mixture and avoids secondary breakage of droplets.

[0038] Working principle: The motor 4053 drives the rotating connecting block 4052 through rotation, which in turn drives the rotating shaft 4051 to rotate. The rotation of the rotating shaft 4051 causes the square plate 403 to slide up and down along the outer wall of the sliding column 404. This sliding mechanism allows the rubber plate 401 to regularly impact the discharge pipe 2. The rubber plate 401 impacts the discharge pipe 2 at a stable and continuous frequency, thereby generating high-frequency micro-vibration. This micro-vibration is very effective in breaking the crystal nuclei formed in the material. It can significantly reduce the adhesion of the liquid and reduce the accumulation of sludge and scale. In this way, the risk of pipe blockage can be significantly reduced, ensuring smooth material flow.

[0039] By manipulating the fixing plate 501, a series of mechanical actions can be achieved. When the fixing plate 501 rotates on the inner wall of the limiting block 502, it will drive the connecting rod 503 to rotate on the inner wall of the connecting plate 505. This action will pull the damping rod 5041 and the spring 5042, thereby accurately placing the buffer baffle 9 and the mesh plate 3 into the limiting plate 6. When the fixing plate 501 is released, due to the elastic force of the spring 5042, the fixing plate 501 will quickly return to its original position. This design allows the groove on the outer wall of the fixing plate 501 to be inserted into the outer walls of the two plates, thereby achieving quick installation and disassembly. This convenient design not only facilitates daily maintenance work, but also greatly shortens the maintenance time and improves the operating efficiency of the equipment.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A gas-liquid separation labyrinth, comprising a shell (1), characterized in that: The outer wall of the outer shell (1) is connected to the left side of the front end of the outer wall and the discharge pipe (2). Multiple limiting plates (6) are installed at equal intervals on the left and right sides of the inner wall of the outer shell (1). A vibration mechanism (4) is provided at the bottom of the discharge pipe (2). The vibration mechanism (4) is used to generate high-frequency micro-vibration. A fixing mechanism (5) is installed at the top of the limiting plate (6). The fixing mechanism (5) is used to fix the internal structure. The vibration mechanism (4) includes a base (406), which is fixedly connected to the plane on the right side of the outer wall of the outer shell (1). A fixing block (407) is fixedly connected to the top left side of the base (406). Multiple sliding columns (404) are fixedly connected at equal intervals to the inner side of the fixing block (407). A square plate (403) is slidably connected to the outer wall of the sliding column (404). A drive assembly (405) is installed on the top right side of the base (406).

2. The gas-liquid separation labyrinth according to claim 1, characterized in that: The drive assembly (405) includes a motor (4053), which is fixedly connected to the right side of the top wall of the base (406). The output end of the motor (4053) is fixedly connected to a connecting block (4052). A rotating shaft (4051) is rotatably connected to the left side of the outer wall of the connecting block (4052). The rotating shaft (4051) is rotatably connected to the inner wall of the square plate (403).

3. The gas-liquid separation labyrinth according to claim 2, characterized in that: A mounting plate (402) is fixedly connected to the middle of the top wall of the square plate (403), and a rubber plate (401) is fixedly connected to the inner wall of the mounting plate (402).

4. The gas-liquid separation labyrinth according to claim 1, characterized in that: The fixing mechanism (5) includes a limiting block (502), which is fixedly connected to the top wall of the limiting plate (6). A fixing plate (501) is rotatably connected to the inner wall of the limiting block (502), and a connecting plate (505) is fixedly connected to the left side of the outer wall of the limiting block (502).

5. The gas-liquid separation labyrinth according to claim 4, characterized in that: A connecting rod (503) is fixedly connected to the bottom wall of the fixed plate (501), and the other end of the connecting rod (503) is rotatably connected to the inner wall of the connecting plate (505). Tensioning components (504) are installed on the outer walls of both the connecting plate (505) and the connecting rod (503).

6. The gas-liquid separation labyrinth according to claim 5, characterized in that: The tensioning assembly (504) includes a clamping plate (5043), which is respectively installed on the outer wall of the connecting rod (503) and the connecting plate (505). A damping rod (5041) is rotatably connected to the inner wall of the clamping plate (5043), and a spring (5042) is installed on the outer wall of the damping rod (5041).

7. The gas-liquid separation labyrinth according to claim 1, characterized in that: The outer wall of the outer shell (1) is connected to the left rear end of the feed pipe (7), and a valve (8) is installed at the end of the feed pipe (7).

8. The gas-liquid separation labyrinth according to claim 1, characterized in that: The inner wall of the limiting plate (6) is equipped with a mesh plate (3) and a buffer baffle (9).

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