A bidirectional stirring homogenizing vacuum emulsifier
Patent Information
- Application Number
- CN202521730301.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-08-14
AI Technical Summary
[0004]本申请的目的在于提供一种双向搅拌均质真空乳化机,以解决现有技术中的乳化机搅拌效率低、混合不充分的问题
[0030]在本方案中,通过快装弯头连通进料过滤器与真空泵,能够实现锅体的真空环境构建,进而在搅拌乳化过程中排除物料中的气泡,提升乳化质量。
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Figure CN224877770U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsification equipment technology, specifically to a bidirectional stirring homogenizing vacuum emulsifier. Background Technology
[0002] In many industries such as food, pharmaceuticals, and daily chemicals, emulsifiers are key equipment for achieving material emulsification and mixing. Traditional unidirectional stirring vacuum emulsifiers are widely used. They can achieve material mixing to a certain extent, remove air and moisture from the material through a vacuum environment, ensure the stable operation of the emulsification process, and are relatively easy to operate, meeting some basic production needs.
[0003] However, existing emulsifiers still have some shortcomings. Most emulsifiers on the market today use a unidirectional stirring structure, which results in insufficient stirring effect and inadequate material mixing uniformity, easily leading to substandard product quality and failing to meet the demands of high-quality production. Therefore, there is an urgent need for a new emulsifier structure to solve the problems of low stirring efficiency and insufficient mixing in existing technologies. Utility Model Content
[0004] The purpose of this application is to provide a two-way stirring homogenizing vacuum emulsifier to solve the problems of low stirring efficiency and insufficient mixing in the existing emulsifier.
[0005] One embodiment of this utility model provides a bidirectional stirring homogenizing vacuum emulsifier, including a pot body, a homogenizer installed on the pot body, a stirring assembly, and a feeding assembly; the feeding assembly is used to convey materials into the pot body. The stirring assembly includes a first stirring drive and a second stirring drive. The first stirring drive is connected to a first stirring paddle, and the second stirring drive is connected to a second stirring paddle. Both the first stirring paddle and the second stirring paddle are located inside the pot body, and the driving directions of the first stirring drive and the second stirring drive are different.
[0006] It should be noted that the pot body is provided with a stirring space for stirring materials. The first stirring drive and the second stirring drive can be installed outside the pot body. The driving parts of the first stirring drive and the second stirring drive are both located inside the pot body. The first stirring paddle and the second stirring paddle are respectively connected to the stirring assembly through the driving parts of the first stirring drive and the second stirring drive. In addition, the specific structure of the driving parts of the first stirring drive and the second stirring drive can be the sleeve shaft structure described below, which will not be elaborated here.
[0007] In this solution, by setting a first stirring drive and a second stirring drive to drive the first stirring paddle and the second stirring paddle respectively, and the two driving directions are different, the first stirring paddle and the second stirring paddle can form a counter-stirring motion in the stirring space of the pot. At the same time, in conjunction with the homogenizer installed on the pot, the material particles are further refined by the homogenizer on the basis of promoting full convection mixing of materials through counter-stirring. This combination of stirring and homogenizing improves the uniformity and stirring efficiency of material mixing through counter-stirring on the one hand, and enhances the emulsification effect of materials through homogenization treatment on the other hand, which can solve the problems of low stirring efficiency and insufficient mixing in the existing emulsifier.
[0008] In one embodiment, the output ends of the first stirring drive and the second stirring drive are sleeve shaft structures, the output shaft of the first stirring drive is a hollow shaft, and the output shaft of the second stirring drive is nested in the hollow shaft.
[0009] In this solution, by setting the output ends of the first and second stirring drive components as a sleeve shaft structure, the hollow shaft of the first stirring drive component and the output shaft of the second stirring drive component can be nested together to achieve stable reverse drive between the two components, improve the overall structural compactness, and save installation space.
[0010] In one embodiment, the first stirring paddle includes a first stirring shaft connected to the hollow shaft. A stirring frame is mounted on the first stirring shaft. The stirring frame is adapted to and fits against the inner wall of the pot. Multiple first stirring plates are mounted on the stirring frame. A connecting plate is also mounted at the bottom of the stirring frame and is movably connected to the bottom of the pot.
[0011] It should be noted that when the first stirring drive unit is working, the hollow shaft will drive the first stirring shaft to rotate, which in turn will drive the stirring frame to rotate. The multiple first stirring plates on the stirring frame will rotate synchronously with the stirring frame to achieve the stirring effect.
[0012] In this design, the first stirring shaft is connected to the hollow shaft, which allows the stirring frame, which fits snugly against the inner wall of the pot, to rotate under the rotation of the hollow shaft. This, in conjunction with multiple first stirring plates, enables multi-directional stirring of the materials within the stirring space of the pot, further enhancing the stirring effect. The connecting plate at the bottom of the stirring frame is movably connected to the bottom of the pot, which further enhances the stability of the stirring frame during rotation and prevents shaking that could affect the stirring effect. This design improves both the uniformity of material mixing and the stirring efficiency, and enhances the stability of the first stirring paddle during the stirring process.
[0013] In one embodiment, a scraper is also installed on the stirring frame, and the stirring frame is in contact with the inner wall of the pot through the scraper.
[0014] In this solution, by having the scraper adhere to the inner wall of the pot, the material adhering to the inner wall can be scraped off in real time when the stirring frame rotates, thereby preventing material accumulation and ensuring that all materials can participate in the mixing, further improving the thoroughness of material mixing.
[0015] In one embodiment, the second stirring paddle includes a second stirring shaft connected to the output shaft of a second stirring drive. A plurality of second stirring plates are mounted on the second stirring shaft, and the second stirring plates are staggered with the first stirring plate.
[0016] It should be noted that when the second stirring drive is working, the output shaft of the second stirring drive will drive the second stirring shaft to rotate, which in turn drives the stirring frame to rotate. The multiple first stirring plates on the stirring frame will rotate synchronously with the stirring frame to achieve the stirring effect. In addition, the first stirring drive and the second stirring drive often work synchronously. That is, when the second stirring drive is working, the first stirring drive will start working synchronously and drive the first stirring blade to work in the opposite direction to the driving direction of the second stirring drive.
[0017] In this scheme, the second stirring shaft is connected to the output shaft of the second stirring drive, which enables multiple second stirring plates to rotate under the drive of the output shaft of the second stirring drive. Together with the staggered first stirring plates, they can create more complex disturbances to the material during the reverse stirring process, further breaking up material agglomeration, thereby improving the uniformity of material mixing and stirring efficiency.
[0018] In one embodiment, a stabilizing disc is also installed on the second stirring shaft. The stabilizing disc is connected to the output shaft of the second stirring drive and is used to provide radial support for the second stirring shaft to improve its coaxiality and stability during operation.
[0019] In this solution, by installing a stabilizing disc connected to the output shaft of the second stirring drive on the second stirring shaft, radial support can be provided for the second stirring shaft, improving its coaxiality and stability during operation and preventing it from shaking or shifting during high-speed rotation.
[0020] In one embodiment, the pot body includes a pot body and a pot lid, the homogenizer is mounted on the pot body, the pot lid is mounted on the pot body via a connecting flange, and the feeding assembly is mounted on the pot lid.
[0021] It should be noted that the pot body is usually equipped with a cleaning port, which allows operators to clean the equipment after the emulsification process is completed, in preparation for the next production run; the pot body is also usually equipped with support legs to support the pot body.
[0022] In this design, the pot body adopts a separate structure of pot body and pot lid. The pot lid is installed on the pot body via a connecting flange. This ensures the sealing performance of the pot body and facilitates the disassembly and assembly of the pot lid, thereby reducing the difficulty of internal inspection and maintenance of the equipment.
[0023] In one embodiment, the feeding assembly includes a feeding pipe and a second feeding port. The feeding pipe has a first feeding port, and the second feeding port includes a manhole body and a manhole cover. The manhole body is equipped with a flip-top connecting block and a latch. The manhole cover is movably connected to the manhole body via the flip-top connecting block. The manhole cover is also provided with a latch handle and a flip-top handle, and the latch handle is engaged with the latch.
[0024] It should be noted that feed inlet two is usually used by operators to perform maintenance, repair, upgrade and install new parts, and clean and disinfect the inside of the pot. However, when the material conditions do not meet the diameter of the feed pipe, such as when the material volume is too large or the material is in drums, the operator can open feed inlet two to complete the feeding work.
[0025] It should be further explained that a sight glass can also be installed on the manhole cover to facilitate the operator's observation of the inside of the second feed inlet, and a sight glass scraper can also be movably installed on the sight glass to facilitate the operator to scrape off the material obstructing the sight glass.
[0026] In this solution, by setting up a feeding pipeline and a second feeding port, the first feeding port can meet the convenient transportation of small doses of materials, and the manhole body of the second feeding port can realize the flexible opening and closing of the manhole cover through the flip-top connecting block and the latch, and adapt to the addition needs of large volume or barrelled materials, thus improving the flexibility and applicability of feeding operations.
[0027] In one embodiment, the feed pipeline includes a feed filter, a ball valve, and a feed pipe. The feed inlet is located on the feed filter, the feed filter is connected to the ball valve, the feed pipe is connected to the ball valve, and the feed pipe is connected to the pot body.
[0028] In this solution, the combination of the feed filter, ball valve and feed pipe allows the material to be filtered through the feed filter before entering the pot, thereby reducing the impact of impurities on material quality and mixing effect; the ball valve allows operators to control the amount and rhythm of material feeding, ensuring the controllability of the feeding process.
[0029] In one embodiment, the feed line further includes a quick-connect elbow, one end of which is connected to the feed filter, and the other end is connected to a vacuum pump.
[0030] In this solution, a quick-connect elbow connects the feed filter and the vacuum pump, which enables the creation of a vacuum environment in the pot, thereby eliminating air bubbles in the material during the stirring and emulsification process and improving the emulsification quality. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0032] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model; Figure 2 This is a front view of one embodiment of the present utility model; Figure 3 for Figure 2 The left view; Figure 4 for Figure 3 Top view; Figure 5 for Figure 3 Sectional view along line C; Figure 6 This is a schematic diagram of the overall structure of the feed pipe in this utility model; Figure 7 This is a front half-sectional view of the feed inlet 2 in this utility model; Figure 8 for Figure 7 Top view; Figure 9 for Figure 7 A schematic diagram of the overall structure.
[0033] The components include: 1. First stirring drive; 2. Second stirring drive; 3. Second feed inlet; 31. Manhole body; 32. Manhole cover; 33. Flip-top connecting block; 34. Lock; 35. Lock handle; 36. Flip-top handle; 4. First feed inlet; 5. Feed pipeline; 51. Feed filter; 52. Ball valve; 53. Feed pipe; 54. Quick-connect elbow; 55. Sight glass scraper; 6. Cleaning port; 7. Connecting flange; 8. Pot body; 9. Support leg; 10. Homogenizer; 11. First stirring paddle; 111. First stirring shaft; 112. Stirring frame; 113. First stirring plate; 114. Connecting plate; 115. Scraper; 12. Second stirring paddle; 121. Second stirring shaft; 122. Second stirring plate; 123. Stabilizing plate; 13. Vacuum pump; 14. Stirring space; 15. Pot lid. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.
[0036] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of the stated features. Additionally, the use of "and / or" or "and / or" throughout the text implies three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0037] Please refer to Figures 1-9 One embodiment of this utility model provides a bidirectional stirring homogenizing vacuum emulsifier, including a pot body, a homogenizer installed on the pot body, a stirring assembly, and a feeding assembly; the feeding assembly is used to convey materials into the pot body. The stirring assembly includes a first stirring drive 1 and a second stirring drive 2. The first stirring drive 1 is connected to a first stirring paddle 11, and the second stirring drive 2 is connected to a second stirring paddle 12. Both the first stirring paddle 11 and the second stirring paddle 12 are located inside the pot body, and the first stirring drive 1 and the second stirring drive 2 have different driving directions.
[0038] It should be noted that the pot body is provided with a stirring space 14 for stirring materials. The first stirring drive 1 and the second stirring drive 2 can be installed on the outside of the pot body. The driving parts of the first stirring drive 1 and the second stirring drive 2 are both located inside the pot body. The first stirring paddle 11 and the second stirring paddle 12 are respectively connected to the stirring assembly through the driving parts of the first stirring drive 1 and the second stirring drive 2. In addition, the specific structure of the driving parts of the first stirring drive 1 and the second stirring drive 2 can be the sleeve shaft structure described below, which will not be elaborated here.
[0039] In this embodiment, by setting the first stirring drive 1 and the second stirring drive 2 to drive the first stirring paddle 11 and the second stirring paddle 12 respectively, and the two driving directions are different, the first stirring paddle 11 and the second stirring paddle 12 can form a reverse stirring motion in the stirring space 14 of the pot. At the same time, in conjunction with the homogenizer installed on the pot, the material particles are further refined by the homogenizer on the basis of promoting full convection mixing of materials by reverse stirring. This combination of stirring and homogenization improves the uniformity and stirring efficiency of material mixing by reverse stirring on the one hand, and enhances the emulsification effect of materials by homogenization treatment on the other hand, which can solve the problems of low stirring efficiency and insufficient mixing in the prior art emulsifier.
[0040] In one embodiment, the output ends of the first stirring drive 1 and the second stirring drive 2 are sleeve shaft structures, the output shaft of the first stirring drive 1 is a hollow shaft (not shown), and the output shaft of the second stirring drive 2 is nested in the hollow shaft (not shown).
[0041] In this embodiment, by setting the output ends of the first stirring drive 1 and the second stirring drive 2 as a sleeve shaft structure, the hollow shaft (not shown) of the first stirring drive 1 and the output shaft of the second stirring drive 2 can be nested together to achieve stable reverse driving of the two, improve the compactness of the overall structure, and save the installation space of the equipment.
[0042] In one embodiment, the first stirring paddle 11 includes a first stirring shaft 111, which is connected to the hollow shaft (not shown). A stirring frame 112 is mounted on the first stirring shaft 111. The stirring frame 112 is adapted to and fits against the inner wall of the pot. A plurality of first stirring plates 113 are mounted on the stirring frame 112. A connecting plate 114 is also mounted at the bottom of the stirring frame 112, and the connecting plate 114 is movably connected to the bottom of the pot.
[0043] It should be noted that when the first stirring drive 1 is working, the hollow shaft (not shown) will drive the first stirring shaft 111 to rotate, which in turn drives the stirring frame 112 to rotate. The multiple first stirring plates 113 on the stirring frame 112 will rotate synchronously with the stirring frame 112 to achieve the stirring effect.
[0044] In this embodiment, the first stirring shaft 111 is connected to the hollow shaft (not shown), which enables the stirring frame 112, which fits and conforms to the inner wall of the pot, to rotate under the rotation of the hollow shaft (not shown). This, in conjunction with multiple first stirring plates 113, enables multi-directional stirring of the material in the stirring space 14 inside the pot, further improving the stirring effect. The connecting plate 114 at the bottom of the stirring frame 112 is movably connected to the bottom of the pot, which further enhances the stability of the stirring frame 112 during rotation and prevents shaking during rotation from affecting the stirring effect. This design can improve the uniformity of material mixing and stirring efficiency on the one hand, and enhance the stability of the stirring process of the first stirring paddle 11 on the other hand.
[0045] In one embodiment, a scraper 115 is also installed on the stirring frame 112, and the stirring frame 112 is attached to the inner wall of the pot through the scraper 115.
[0046] In this embodiment, by having the scraper 115 adhere to the inner wall of the pot, the material adhering to the inner wall can be scraped off in real time when the stirring frame 112 rotates, thereby preventing material accumulation and ensuring that all materials can participate in the mixing, further improving the sufficiency of material mixing.
[0047] In one embodiment, the second stirring paddle 12 includes a second stirring shaft 121, which is connected to the output shaft of the second stirring drive 2. A plurality of second stirring plates 122 are mounted on the second stirring shaft 121, and the second stirring plates 122 are staggered with the first stirring plate 113.
[0048] It should be noted that when the second stirring drive 2 is working, the output shaft of the second stirring drive 2 will drive the second stirring shaft 121 to rotate, which in turn drives the stirring frame 112 to rotate. The multiple first stirring plates 113 on the stirring frame 112 will rotate synchronously with the stirring frame 112 to achieve the stirring effect. In addition, the first stirring drive 1 and the second stirring drive 2 often work synchronously. That is, when the second stirring drive 2 is working, the first stirring drive 1 will start working synchronously and drive the first stirring paddle 11 to work in the opposite direction to the driving direction of the second stirring drive 2.
[0049] In this embodiment, the second stirring shaft 121 is connected to the output shaft of the second stirring drive 2, which enables multiple second stirring plates 122 to be driven to rotate under the drive of the output shaft of the second stirring drive 2. Together with the staggered first stirring plates 113, they can create more complex disturbances to the material during the reverse stirring process, further breaking up material agglomeration, thereby improving the uniformity of material mixing and stirring efficiency.
[0050] In one embodiment, a stabilizing disk 123 is also installed on the second stirring shaft 121. The stabilizing disk 123 is connected to the output shaft of the second stirring drive 2 and is used to provide radial support for the second stirring shaft 121 to improve the coaxiality and stability of the second stirring shaft 121 during operation.
[0051] In this embodiment, by installing a stabilizing disk 123 connected to the output shaft of the second stirring drive 2 on the second stirring shaft 121, radial support can be provided for the second stirring shaft 121, improving the coaxiality and stability of the second stirring shaft 121 during operation, and preventing the second stirring shaft 121 from shaking or deviating during high-speed rotation.
[0052] In one embodiment, the pot body includes a pot body 8 and a pot lid 15, the homogenizer 10 is mounted on the pot body 8, the pot lid 15 is mounted on the pot body 8 via a connecting flange 7, and the feeding assembly is mounted on the pot lid 15.
[0053] It should be noted that the pot body is usually also equipped with a cleaning port 6, which allows operators to clean the equipment after the emulsification process is completed, in preparation for the next production run; the pot body is also usually equipped with support legs 9 to support the pot body.
[0054] In this embodiment, the pot body adopts a separate structure of pot body 8 and pot lid 15. The pot lid 15 is installed on the pot body 8 via connecting flange 7. On the one hand, it can ensure the sealing performance of the pot body, and on the other hand, it can facilitate the disassembly and assembly of the pot lid 15, thereby reducing the difficulty of internal inspection and maintenance of the equipment.
[0055] In one embodiment, the feeding assembly includes a feeding pipe 5 and a second feeding port 43. The feeding pipe 5 has a first feeding port 4. The second feeding port 43 includes a manhole body 31 and a manhole cover 32. The manhole body 31 is equipped with a flip-top connecting block 33 and a latch 34. The manhole cover 32 is movably connected to the manhole body 31 through the flip-top connecting block 33. The manhole cover 32 is also provided with a latch handle 35 and a flip-top handle 36. The latch handle 35 is engaged with the latch 34.
[0056] It should be noted that feed inlet 2 43 is usually used by operators to maintain and repair the inside of the pot, upgrade and install new parts, and clean and disinfect the inside. However, when the material conditions do not meet the pipe diameter of feed pipe 5, such as when the material volume is too large or the material is in drums, the operator can open feed inlet 2 43 to complete the feeding work.
[0057] It should be further explained that a sight glass can also be provided on the manhole cover 32 to facilitate the operator to observe the inside of the feed inlet 43, and a sight glass scraper 55 can also be movably installed on the sight glass to facilitate the operator to scrape off the material obstructing the sight glass through the sight glass scraper 55.
[0058] In this embodiment, by setting up the feed pipe 5 and the feed port 43, the feed port 4 can meet the convenient conveying of small doses of materials. The manhole body 31 of the feed port 43 can realize the flexible opening and closing of the manhole cover 32 through the flip-top connecting block 33 and the latch 34, and adapt to the addition needs of large volume or barrelled materials, thus improving the flexibility and applicability of the feeding operation.
[0059] In one embodiment, the feed line 5 includes a feed filter 51, a ball valve 52, and a feed pipe 53. The feed inlet 4 is opened on the feed filter 51. The feed filter 51 is connected to the ball valve 52. The feed pipe 53 is connected to the ball valve 52 and is connected to the pot body 8.
[0060] It should be noted that in actual use, the feed pipe 5 can form a complete feed and vacuum control path through the cooperation of the feed filter 51, ball valve 52, feed pipe 53 and quick-connect elbow 54: when the material enters from the feed port 4, it will first pass through the feed filter 51 for filtration. After filtration, the material will reach the ball valve 52 and be fed into the feed pipe 53 according to the feed rate set by the ball valve 52. When the subsequent process requires vacuum defoaming, the vacuum pump 13 will complete the vacuuming process through the quick-connect elbow 54 connected to the feed filter 51 to build a vacuum environment inside the pot, so as to remove air bubbles in the material and improve the emulsification quality.
[0061] In this embodiment, the combination of the feed filter 51, the ball valve 52 and the feed pipe 53 allows the material to pass through the feed filter 51 before entering the pot body 8, thereby reducing the impact of impurities on the material quality and stirring effect; the ball valve 52 allows the operator to control the amount and rhythm of material feeding, ensuring the controllability of the feeding process.
[0062] In one embodiment, the feed line 5 further includes a quick-connect elbow 54, one end of which is connected to the feed filter 51, and the other end is connected to a vacuum pump 13.
[0063] In this embodiment, the feed filter 51 and the vacuum pump 13 are connected by the quick-connect elbow 54, which can create a vacuum environment in the pot, thereby eliminating air bubbles in the material during the stirring and emulsification process and improving the emulsification quality.
[0064] Working principle: Before starting the equipment, the operator must check the condition of the pot body and confirm that the pot lid 15 is properly sealed and installed with the pot body 8 through the connecting flange 7.
[0065] During regular feeding, the operator puts in a small amount of material through the feed inlet 4. The material will first pass through the feed filter 51 to filter impurities. Then the operator adjusts the ball valve 52 to control the feeding rate and start / stop, and starts the stirring assembly. The filtered material is then transported to the inside of the pot body 8 through the feed pipe 53. When performing unconventional feeding, the operator unlocks the latch handle 35 on the manhole cover 32 to disengage it from the latch 34, grasps the flip handle 36 to open the manhole cover 32, and completes the feeding of large-volume or barrelled materials through the feed port 43. Then, the operator closes the manhole cover 32 and locks the latch 34, and starts the stirring assembly.
[0066] After the operator starts the stirring assembly, the first stirring drive 1 and the second stirring drive 2 operate synchronously: the hollow shaft (not shown) of the first stirring drive 1 drives the first stirring shaft 111 to rotate, which in turn drives the stirring frame 112 and the first stirring plate 113 to rotate. The stirring frame 112 rotates against the inner wall of the pot through the scraper 115 to scrape off the material attached to the inner wall. The bottom connecting plate 114 moves stably at the bottom of the pot with the frame. At the same time, the output shaft of the second stirring drive 2 drives the second stirring shaft 121 to rotate, so that the second stirring plate 122 and the first stirring plate 113 rotate alternately, and together form a reverse stirring of the material in the pot.
[0067] During the mixing process, the operator turns on the homogenizer on the pot body 8 according to the process requirements to perform high-speed shearing emulsification of the materials in the pot; if the material formula process requires vacuum defoaming, the operator starts the vacuum pump 13 connected to the quick-connect elbow 54 and draws a vacuum into the pot body through the feed filter 51 to remove air bubbles from the materials.
[0068] After stirring and emulsification are complete, the operator turns off the stirring components, homogenizer, and vacuum pump 13, and discharges the material. After discharge, the operator cleans the inside of the pot through the cleaning port 6. After cleaning, all components are turned off, and the equipment returns to standby mode.
[0069] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A two-way stirring homogenizing vacuum emulsifier, characterized in that, It includes a pot body, a homogenizer mounted on the pot body, a stirring assembly, and a feeding assembly; the feeding assembly is used to convey materials into the pot body. The stirring assembly includes a first stirring drive and a second stirring drive. The first stirring drive is connected to a first stirring paddle, and the second stirring drive is connected to a second stirring paddle. Both the first stirring paddle and the second stirring paddle are located inside the pot body, and the driving directions of the first stirring drive and the second stirring drive are different. The output ends of the first stirring drive and the second stirring drive are sleeve shaft structures, the output shaft of the first stirring drive is a hollow shaft, and the output shaft of the second stirring drive is nested in the hollow shaft; The first stirring paddle includes a first stirring shaft, which is connected to the hollow shaft. A stirring frame is installed on the first stirring shaft. The stirring frame is adapted to and fits against the inner wall of the pot. A plurality of first stirring plates are installed on the stirring frame. A connecting plate is also installed at the bottom of the stirring frame and is movably connected to the bottom of the pot.
2. The bidirectional stirring homogenizing vacuum emulsifier according to claim 1, characterized in that, The stirring frame is also equipped with a scraper, and the stirring frame is attached to the inner wall of the pot through the scraper.
3. The bidirectional stirring homogenizing vacuum emulsifier according to claim 1, characterized in that, The second stirring paddle includes a second stirring shaft, which is connected to the output shaft of the second stirring drive. A plurality of second stirring plates are mounted on the second stirring shaft, and the second stirring plates are staggered with the first stirring plate.
4. The bidirectional stirring homogenizing vacuum emulsifier according to claim 3, characterized in that, A stabilizing disc is also installed on the second stirring shaft. The stabilizing disc is connected to the output shaft of the second stirring drive and is used to provide radial support for the second stirring shaft to improve its coaxiality and stability during operation.
5. The bidirectional stirring homogenizing vacuum emulsifier according to claim 1, characterized in that, The pot body includes a pot body and a pot lid. The homogenizer is mounted on the pot body, the pot lid is mounted on the pot body via a connecting flange, and the feeding assembly is mounted on the pot lid.
6. The bidirectional stirring homogenizing vacuum emulsifier according to claim 5, characterized in that, The feeding assembly includes a feeding pipe and a second feeding port. The feeding pipe has a first feeding port, and the second feeding port includes a manhole body and a manhole cover. The manhole body is equipped with a flip-top connecting block and a latch. The manhole cover is movably connected to the manhole body through the flip-top connecting block. The manhole cover is also provided with a latch handle and a flip-top handle, and the latch handle is engaged with the latch.
7. A bidirectional stirring homogenizing vacuum emulsifier according to claim 6, characterized in that, The feed pipeline includes a feed filter, a ball valve, and a feed pipe. The feed inlet is located on the feed filter, the feed filter is connected to the ball valve, the feed pipe is connected to the ball valve, and the feed pipe is connected to the pot body.
8. The bidirectional stirring homogenizing vacuum emulsifier according to claim 7, characterized in that, The feed pipeline also includes a quick-connect elbow, one end of which is connected to the feed filter, and the other end is connected to a vacuum pump.