Fermented total mixed ration storage tank with automatic stirring function

CN224877791UActive Publication Date: 2026-10-23BAOTOU BEICHEN FEED & TECHNOLOGY INC
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Patent Information

Application Number
CN202522546984.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-10-23
Estimated Expiration
2035-11-28

AI Technical Summary

Technical Problem

[0004]然而,现有技术中发酵与搅拌工序分离,需人工多次投料、翻堆,操作繁琐且易引入杂菌,导致发酵效率低、饲料品质不稳定

Benefits of technology

[0013]因此,本实用新型采用上述带有自动搅拌功能的发酵全混合日粮储存罐,通过在桶身之中设置搅拌器,使得储存罐在储存发酵饲料的同时实现对饲料的搅拌,通过在桶盖上设置传感器组和摄像头实现对储存罐中情况的实时观察,通过桶盖孔实现对所需原料的随时添加,通过设置密封圈实现对桶身的密封,方便发酵的进行,通过控制器处理信息的同时操控电机驱动搅拌器,实现了储存罐对其中材料的自动搅拌。

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Abstract

The utility model discloses a fermentation total mixed ration storage tank with automatic stirring function belongs to the field of livestock breeding technology, including the bottom plate, is provided with the support on the bottom plate, is provided with the barrel body on the support, is provided with the stirrer in the barrel body, is provided with driving gear, driven gear, motor below the barrel body, the barrel cover is connected with the barrel body, is provided with the camera, the light, sensor group, heater, barometric pressure sensor, the barrel cover hole, sealing ring on the barrel cover. The utility model adopts above -mentioned fermentation total mixed ration storage tank with automatic stirring function, through setting up the stirrer in the barrel body, makes the storage tank realizes the stirring of feed while storing fermented feed, realizes the addition of required raw material at any time through the barrel cover hole, controls the motor drive stirrer through the controller processing information simultaneously, has realized the automatic stirring of the material in the storage tank.
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Description

Technical Field

[0001] This utility model relates to the field of animal husbandry technology, and in particular to a fermented total mixed ration storage tank with automatic stirring function. Background Technology

[0002] Total mixed ration (TMR) is a core technology for improving feed utilization in modern animal husbandry. By scientifically formulating roughage, concentrate, and additives, it meets the nutritional needs of animals at different growth stages, significantly improving production performance and reducing feeding costs.

[0003] Feed fermentation must be carried out in an anaerobic environment. Microorganisms such as lactic acid bacteria decompose sugars to produce organic acids, lowering the pH value to inhibit putrefactive bacteria, while simultaneously degrading anti-nutritional factors to improve safety. Stirring is crucial for uniform fermentation, ensuring that the raw materials are fully in contact with the inoculant and maintaining suitable temperature and humidity to avoid localized spoilage or insufficient fermentation.

[0004] However, in existing technologies, the fermentation and mixing processes are separated, requiring manual feeding and turning of the feed multiple times. This is cumbersome and can easily introduce unwanted bacteria, resulting in low fermentation efficiency and unstable feed quality.

[0005] Therefore, there is an urgent need for integrated automatic stirring, fermentation, and storage equipment to solve the above problems. Summary of the Invention

[0006] The purpose of this invention is to provide a fermentation total mixed ration storage tank with an automatic stirring function. By installing a stirrer inside the tank, the storage tank can stir the feed while storing it for fermentation. A sensor group and camera on the lid enable real-time observation of the situation inside the storage tank. Raw materials can be added at any time through the lid hole. A sealing ring is used to seal the tank body to facilitate fermentation. The controller processes information and simultaneously controls the motor to drive the stirrer, realizing automatic stirring of the materials inside the storage tank.

[0007] To achieve the above objectives, this utility model provides a fermented total mixed ration storage tank with an automatic stirring function, including a base plate, a support on the base plate, a barrel body on the support, a stirrer inside the barrel body, a drive gear, a driven gear, and a motor below the barrel body, a barrel lid connected to the barrel body, a camera, a light, a sensor group, a heater, a pressure sensor, a lid hole, and a sealing ring on the barrel lid, and a material dispensing cover on the barrel body.

[0008] Preferably, a slide is connected below the material dispensing cover, a handle is provided on the material dispensing cover, a hole cover is provided in the barrel cover hole, and the sensor group includes an oxygen sensor, a temperature sensor, and a humidity sensor.

[0009] Preferably, the stirrer includes a main stirring rod, a longitudinal stirring rod, and a transverse stirring rod, with the transverse stirring rod disposed on the main stirring rod and the longitudinal stirring rod connected between the transverse stirring rods.

[0010] Preferably, a driven gear is connected below the stirring rod, the driven gear meshes with the driving gear, the driving gear is connected to a motor shaft, the motor shaft is connected to the motor, and a gear cover is provided below the driven gear.

[0011] Preferably, the base plate is also provided with a power interface, a signal interface, and a controller.

[0012] Preferably, the signal interface is connected to the controller via a signal line, the controller is connected to the motor, camera, pressure sensor, heater, lighting, and sensor group via a signal line, and the power interface is connected to the motor, camera, pressure sensor, heater, lighting, sensor group, and controller via a power line.

[0013] Therefore, this utility model adopts the above-mentioned fermented total mixed ration storage tank with automatic stirring function. By setting a stirrer in the tank body, the storage tank can stir the feed while storing fermented feed. By setting a sensor group and camera on the lid, the situation in the storage tank can be observed in real time. The required raw materials can be added at any time through the lid hole. The sealing ring is set to seal the tank body to facilitate fermentation. The controller processes information and controls the motor to drive the stirrer, realizing the automatic stirring of the materials in the storage tank.

[0014] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an embodiment of the fermented total mixed ration storage tank with automatic stirring function of this utility model; Figure 2 This is a schematic diagram of the rear structure of an embodiment of the fermented total mixed ration storage tank with automatic stirring function of this utility model; Figure 3 This is a front sectional view of an embodiment of the fermented total mixed ration storage tank with automatic stirring function of this utility model; Figure 4 This is a schematic diagram of the circuit structure of an embodiment of the fermented total mixed ration storage tank with automatic stirring function of this utility model.

[0016] Figure Labels 1. Base plate; 2. Support frame; 3. Tank body; 4. Agitator; 5. Tank lid; 6. Heater; 7. Sealing ring; 8. Pressure sensor; 9. Tank lid hole; 10. Sensor group; 11. Lighting lamp; 12. Camera; 13. Slide rail; 14. Material dispensing cover; 15. Handle; 16. Power interface; 17. Signal interface; 18. Controller; 19. Hole cover; 20. Agitator main rod; 21. Agitator crossbar; 22. Agitator longitudinal rod; 23. Driven gear; 24. Gear cover; 25. Motor; 26. Motor shaft; 27. Drive gear. Detailed Implementation

[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0018] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0019] Example 1 This utility model provides a fermentation total mixed ration storage tank with automatic stirring function, such as... Figures 1-3 As shown, it includes a base plate 1, a support 2 on the base plate 1, a barrel body 3 on the support 2, and a stirrer 4 in the barrel body 3. The stirrer 4 is used to stir and mix the ingredients in the storage tank. The stirrer 4 includes a stirring main rod 20, a stirring longitudinal rod 22, and a stirring cross rod 21. The stirring cross rod 21 is set on the stirring main rod 20, and the stirring longitudinal rod 22 is connected between the stirring cross rods 21.

[0020] The bottom of the barrel 3 is equipped with a drive gear 27, a driven gear 23, and a motor 25. The driven gear 23 is connected to the bottom of the stirring rod 20. A gear cover 24 is provided below the driven gear 23. The driven gear 23 meshes with the drive gear 27. The drive gear 27 is connected to a motor shaft 26. The motor shaft 26 is connected to a motor 25. The motor 25 can drive the drive gear 27, which in turn drives the driven gear 23, thereby causing the stirrer 4 to rotate and stir.

[0021] The barrel body 3 is equipped with a feeding cover 14, and a slide 13 is connected below the feeding cover 14. The feeding cover 14 is equipped with a handle 15. After the mixing and fermentation are completed, the feeding cover 14 can be opened to take out the mixed feed.

[0022] The barrel body 3 is connected to the barrel lid 5. The barrel lid 5 is equipped with a camera 12, a sensor group 10, and a pressure sensor 8. The sensor group 10 includes an oxygen sensor, a temperature sensor, and a humidity sensor. These detection devices are used to observe the conditions in the storage tank. The lighting lamp 11 on the barrel lid 5 is used for lighting. The heater 6 is used to heat the storage tank. The sealing ring 7 is used to seal the storage tank to prevent outside air from entering during fermentation.

[0023] The bucket lid 5 is also provided with a bucket lid hole 9, and a hole cover 19 is provided in the bucket lid hole 9. When it is necessary to add materials, the hole cover 19 can be opened to add them.

[0024] The base plate 1 is also equipped with a power interface 16, a signal interface 17, and a controller 18.

[0025] like Figure 4 As shown, signal interface 17 is connected to controller 18 via signal line, and controller 18 is connected to motor 25, camera 12, air pressure sensor 8, heater 6, lighting lamp 11, and sensor group 10 via signal line. Power interface 16 is connected to motor 25, camera 12, air pressure sensor 8, heater 6, lighting lamp 11, sensor group 10, and controller 18 via power line.

[0026] The fermented total mixed ration storage tank with automatic stirring function described in this embodiment operates as follows: Check the sealing of the sealing ring 7 on the lid 5, and ensure that the power interface 16, signal interface 17 and controller 18 are properly connected; open the hole cover 19 of the lid hole 9, put the total mixed ration ingredients and microbial agent into the barrel body 3 in proportion, and then close the hole cover 19 tightly to ensure the anaerobic environment inside the barrel body 3.

[0027] The fermentation temperature, humidity and stirring frequency are set by the controller 18, and the power interface 16 is connected to the power supply to power each component; the heater 6 automatically starts and stops according to the real-time data of the temperature sensor to maintain a suitable fermentation temperature and avoid temperature fluctuations from affecting the activity of microorganisms.

[0028] The motor 25 drives the stirrer 4 to rotate by meshing the driven gear 23 with the drive gear 27; the stirring rod 20 drives the stirring crossbar 21 and stirring longitudinal rod 22 to rotate synchronously, so that the raw materials and the inoculant are fully mixed to prevent local insufficient fermentation or rancidity; at the same time, the sensor group 10 and the air pressure sensor 8 transmit data to the controller 18 in real time, and the camera 12, together with the lighting lamp 11, can observe the internal status. If the oxygen level is too high or the air pressure is abnormal, the controller 18 will promptly prompt to check the sealing condition.

[0029] After fermentation is complete, hold the handle 15 of the feeding cover 14 to open the feeding cover 14, and the feed will flow out through the slide 13; after feeding is finished, clean the tank body 3 and the agitator 4 to remove any remaining feed, and prepare for the next use.

[0030] Therefore, this utility model adopts the above-mentioned fermented total mixed ration storage tank with automatic stirring function. By setting a stirrer in the tank body, the storage tank can stir the feed while storing fermented feed. By setting a sensor group and camera on the lid, the situation in the storage tank can be observed in real time. The required raw materials can be added at any time through the lid hole. The sealing ring is set to seal the tank body to facilitate fermentation. The controller processes information and controls the motor to drive the stirrer, realizing the automatic stirring of the materials in the storage tank.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A fermented total mixed ration storage tank with automatic stirring function, characterized in that: The device includes a base plate, a support frame on the base plate, a barrel body on the support frame, a stirrer inside the barrel body, a drive gear, a driven gear, and a motor below the barrel body, a barrel lid connected to the barrel body, and a camera, a light, a sensor group, a heater, a pressure sensor, a lid hole, and a sealing ring on the barrel lid. A material dispensing cover is provided on the barrel body.

2. The fermented total mixed ration storage tank with automatic stirring function according to claim 1, characterized in that: A slide is connected to the bottom of the material dispensing cover, a handle is provided on the material dispensing cover, a hole cover is provided in the barrel cover hole, and the sensor group includes an oxygen sensor, a temperature sensor, and a humidity sensor.

3. The fermented total mixed ration storage tank with automatic stirring function according to claim 1, characterized in that: The stirrer includes a main stirring rod, a longitudinal stirring rod, and a transverse stirring rod. The transverse stirring rod is mounted on the main stirring rod, and the longitudinal stirring rod is connected between the transverse stirring rods.

4. The fermented total mixed ration storage tank with automatic stirring function according to claim 3, characterized in that: The driven gear is connected below the stirring main rod, the driven gear meshes with the driving gear, the driving gear is connected to the motor shaft, the motor shaft is connected to the motor, and a gear cover is provided below the driven gear.

5. The fermented total mixed ration storage tank with automatic stirring function according to claim 1, characterized in that: The base plate is also equipped with a power interface, a signal interface, and a controller.

6. The fermented total mixed ration storage tank with automatic stirring function according to claim 5, characterized in that: The signal interface is connected to the controller via a signal line. The controller is connected to the motor, camera, pressure sensor, heater, lighting, and sensor group via a signal line. The power interface is connected to the motor, camera, pressure sensor, heater, lighting, sensor group, and controller via a power line.