A polyether ether ketone resin processing aid mixing device
Patent Information
- Application Number
- CN202522164084.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0004]鉴于在聚醚醚酮生产过程中,为了改善加工性能、赋予功能特性、提高制品质量,在加工过程中需要加入混合的加工助剂帮助生产,但是现有的加工助剂在混合过程中容易出现混合效率慢,混合不均匀的问题,提出了本实用新型
本实用新型,启动双轴电机,第二锥形齿轮转动带动第一锥形齿轮和第三锥形齿轮转动,第一锥形齿轮和第三锥形齿轮转动的方向相反,从而第一转杆和第二转杆转动方向相反,第一搅拌叶和第二搅拌叶的转动方向相反,两组搅拌叶反向旋转时,物料在搅拌桶内会受到来自不同方向的剪切力,这有助于打破助剂中的团聚结构,促进助剂的均匀分散,确保混合的均匀性。
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Figure CN224877817U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyetheretherketone resin processing technology, and in particular to a polyetheretherketone resin processing aid mixing device. Background Technology
[0002] Polyether ether ketone (PEEK) is a polymer composed of repeating units containing one ketone bond and two ether bonds in its main chain structure. It is a special polymer material with physical and chemical properties such as high temperature resistance and chemical corrosion resistance. It is a type of semi-crystalline polymer material and can be used as a high-temperature resistant structural material and an electrical insulating material. It can be combined with glass fiber or carbon fiber to prepare reinforcing materials. It is generally a polyarylether polymer obtained by condensation with aromatic diphenols. This material has a wide range of applications in aerospace, medical device and industrial fields.
[0003] In the production of polyetheretherketone (PEEK), in order to improve processing performance, impart functional properties, and improve product quality, mixed processing aids need to be added during the processing. However, existing processing aids are prone to problems such as slow mixing efficiency and uneven mixing during the mixing process. Utility Model Content
[0004] In view of the fact that in the production of polyether ether ketone, in order to improve processing performance, impart functional properties and improve product quality, it is necessary to add mixed processing aids to assist in the production process. However, existing processing aids are prone to problems such as slow mixing efficiency and uneven mixing during the mixing process. Therefore, this utility model is proposed.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a mixing device for polyether ether ketone resin processing aids, including a base, a mixing cylinder at the upper end of the base, a cylinder cover at the upper end of the mixing cylinder, a stirring assembly at the middle end of the mixing cylinder, the stirring assembly including a connecting plate at the upper end of the cylinder cover, a first bevel gear at the upper end of the connecting plate, a second bevel gear on one side of the first bevel gear, a third bevel gear at the lower end of the second bevel gear, a first rotating rod at the lower end of the third bevel gear, a second rotating rod at the lower end of the first bevel gear, two sets of scrapers symmetrically arranged on the outer wall of the lower end of the first rotating rod, multiple sets of first stirring blades on the outer wall of the scrapers that are close to each other, multiple sets of second stirring blades at the lower end of the second rotating rod passing through the outer wall of the first rotating rod, an installation assembly on one side of the outer wall of the mixing cylinder, the installation assembly including an installation plate on one side of the outer wall of the mixing cylinder, a rotating shaft inserted at the upper end of the installation plate, a large gear at the end of the rotating shaft away from the mixing cylinder, a small gear at the upper end of the large gear, and a dual-shaft motor fixedly installed at the upper end of the cylinder cover.
[0006] As a preferred embodiment of the polyetheretherketone resin processing aid mixing device of this utility model, the mixing cylinder is fixedly provided with two sets of symmetrical first screws at its upper end, the upper ends of the first screws movably pass through the cylinder cover, and the upper ends of the first screws are threaded with first nuts.
[0007] In a preferred embodiment of the polyetheretherketone resin processing aid mixing device of this utility model, the upper end of the first bevel gear is rotatably connected to the connecting plate, the second bevel gear meshes with the first bevel gear and the third bevel gear respectively, the first rotating rod is rotatably inserted into the middle end of the cylinder cover, the second rotating rod moves from top to bottom through the third bevel gear and the first rotating rod, and the output ends of the dual-shaft motor are respectively connected to the pinion and the second bevel gear.
[0008] As a preferred embodiment of the polyetheretherketone resin processing aid mixing device of this utility model, the scraper and the inner wall of the mixing cylinder are in contact, and the first stirring blade and the second stirring blade are both perforated with multiple sets of holes.
[0009] In a preferred embodiment of the polyetheretherketone resin processing aid mixing device of this utility model, a discharge valve is connected to the lower end of the mixing cylinder.
[0010] In a preferred embodiment of the polyetheretherketone resin processing aid mixing device of this utility model, the mounting assembly further includes a mounting groove formed on the upper end of the mounting plate and cooperating with the rotating shaft. The end of the rotating shaft away from the large gear is movably inserted into the mounting groove. A second screw is threaded into the outer wall of the mounting plate. The front end of the second screw moves sequentially through the mounting plate, the rotating shaft, and the mounting groove. The rotating shaft has an insertion hole that mates with the second screw. A second nut is threaded onto the outer wall of the front end of the second screw. The end of the rotating shaft away from the mixing cylinder is rotatably connected to the middle of the outer wall of the large gear. The large gear is fixedly connected to the upper end of the base.
[0011] In a preferred embodiment of the polyetheretherketone resin processing aid mixing device of this utility model, the large gear and the small gear mesh with each other.
[0012] Compared with the prior art, the present invention has at least the following beneficial effects: In this invention, when the dual-shaft motor is started, the second bevel gear rotates, driving the first and third bevel gears to rotate. The first and third bevel gears rotate in opposite directions, thus causing the first and second rotating rods to rotate in opposite directions, and the first and second stirring blades to rotate in opposite directions. When the two sets of stirring blades rotate in opposite directions, the material in the mixing tank will be subjected to shear forces from different directions. This helps to break the agglomeration structure in the additives, promotes the uniform dispersion of the additives, and ensures the uniformity of the mixture.
[0013] 2. In this utility model, during the stirring of the processing aids in the mixing cylinder by the first and second stirring blades, the dual-shaft motor drives the small gear to rotate. The small gear rotates in a circle around the center of the large gear, thereby causing the mixing cylinder to rotate in a circle along the center of the large gear via the rotating shaft. This causes the materials in the upper and lower layers of the mixing cylinder to convect. Combined with the stirring of the stirring blades, the combination of the two produces a more complex flow pattern, thereby enhancing the mixing effect and accelerating the mixing rate. Both the first and second stirring blades are provided with perforations, which can reduce the resistance encountered by the stirring blades during the stirring process and accelerate the stirring speed of the stirring blades. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the polyetheretherketone resin processing aid mixing device of this utility model; Figure 2 This is a partial cross-sectional three-dimensional structural schematic diagram of the polyetheretherketone resin processing aid mixing device of this utility model; Figure 3 This is a three-dimensional structural diagram of the stirring assembly of the polyetheretherketone resin processing aid mixing device of this utility model; Figure 4 This is a three-dimensional structural diagram of the installation components of the polyether ether ketone resin processing aid mixing device of this utility model.
[0015] Explanation of reference numerals in the attached figures: 1. Base; 2. Mixing cylinder; 3. Cylinder cover; 4. Stirring assembly; 41. Connecting plate; 42. First bevel gear; 43. Second bevel gear; 44. Third bevel gear; 45. First rotating rod; 46. Second rotating rod; 47. Scraper; 48. First stirring blade; 49. Second stirring blade; 5. First screw; 6. First nut; 7. Mounting assembly; 71. Mounting plate; 72. Mounting groove; 73. Rotating shaft; 74. Second screw; 75. Second nut; 8. Large gear; 9. Small gear; 10. Dual-shaft motor; 11. Discharge valve. Detailed Implementation
[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Example
[0017] Reference Figures 1-4This is the first embodiment of the present invention, providing a mixing device for polyetheretherketone resin processing aids, including a base 1, a mixing cylinder 2 at the upper end of the base 1, a cylinder cover 3 at the upper end of the mixing cylinder 2, and a stirring assembly 4 at the middle end of the mixing cylinder 2. The stirring assembly 4 includes a connecting plate 41 at the upper end of the cylinder cover 3, a first bevel gear 42 at the upper end of the connecting plate 41, a second bevel gear 43 on one side of the first bevel gear 42, a third bevel gear 44 at the lower end of the second bevel gear 43, a first rotating rod 45 at the lower end of the third bevel gear 44, and a... The second rotating rod 46 has two sets of symmetrical scraper rods 47 on the outer wall of the lower end of the first rotating rod 45. The outer wall of the scraper rods 47 that are close to each other has multiple sets of first stirring blades 48. The lower end of the second rotating rod 46 passes through the outer wall of the first rotating rod 45 and has multiple sets of second stirring blades 49. The mixing cylinder 2 has a mounting assembly 7 on one side of its outer wall. The mounting assembly 7 includes a mounting plate 71 on one side of the outer wall of the mixing cylinder 2. A rotating shaft 73 is inserted into the upper end of the mounting plate 71. A large gear 8 is provided at the end of the rotating shaft 73 away from the mixing cylinder 2. A small gear 9 is provided at the upper end of the large gear 8. A dual-shaft motor 10 is fixedly provided at the upper end of the cylinder cover 3.
[0018] Two sets of symmetrical first screws 5 are fixedly installed at the upper end of the mixing drum 2. The upper ends of the first screws 5 movably pass through the drum cover 3. The upper ends of the first screws 5 are threaded with first nuts 6. The upper end of the first bevel gear 42 is rotatably connected to the connecting plate 41. The second bevel gear 43 meshes with the first bevel gear 42 and the third bevel gear 44 respectively. The first rotating rod 45 is rotatably inserted into the middle of the drum cover 3. The second rotating rod 46 moves from top to bottom through the third bevel gear 44 and the first rotating rod 45. The two output ends of the dual-shaft motor 10 are connected to the pinion 9 and the second bevel gear 43 respectively. The scraper 47 is in contact with the inner wall of the mixing drum 2. The first stirring blade 48 and the second stirring blade 49 are both provided with multiple sets of... The mixing cylinder 2 is perforated and connected to a discharge valve 11 at its lower end. The mounting assembly 7 also includes a mounting groove 72 on the upper end of the mounting plate 71 and which cooperates with the rotating shaft 73. The end of the rotating shaft 73 away from the large gear 8 is movably inserted into the mounting groove 72. A second screw 74 is threaded into the outer wall of the mounting plate 71. The front end of the second screw 74 moves through the mounting plate 71, the rotating shaft 73 and the mounting groove 72 in sequence. The rotating shaft 73 has an insertion hole that cooperates with the second screw 74. A second nut 75 is threaded onto the outer wall of the front end of the second screw 74. The end of the rotating shaft 73 away from the mixing cylinder 2 is rotatably connected to the middle of the outer wall of the large gear 8. The large gear 8 is fixedly connected to the upper end of the base 1. The large gear 8 and the small gear 9 mesh with each other.
[0019] First, place the processing aids to be mixed into the mixing cylinder 2 according to the mixing ratio. Then, slide the mounting plate 71 on one side of the outer wall of the mixing cylinder 2 along the rotating shaft 73 with the mounting groove 72 opened on the mounting plate 71 until the bottom end of the mounting groove 72 contacts the rotating shaft 73. At this time, insert the second screw 74 into the lower end of the mounting plate 71 and pass through the insertion hole opened in the rotating shaft 73. Then, thread the second nut 75 onto the front end of the second screw 74 to complete the fixing of the mounting plate 71. At this time, the first screw 5 set at the upper end of the mixing cylinder 2 passes through the cylinder cover 3 and the first nut 6 is threaded. Upon reaching the upper end of the first screw 5, the connection between the cylinder cover 3 and the mixing cylinder 2 is completed. The dual-shaft motor 10 is then activated, driving the pinion 9 and the second bevel gear 43 to rotate. The rotation of the second bevel gear 43 drives the first bevel gear 42 and the third bevel gear 44 to rotate. The first bevel gear 42 and the third bevel gear 44 rotate in opposite directions, thus causing the first rotating rod 45 and the second rotating rod 46 to rotate in opposite directions. The first rotating rod 45 drives the scraper 47 to rotate, which in turn drives the first stirring blade 48 to rotate. The second rotating rod 46 drives the second stirring blade 49 to rotate, and the first stirring blade 48... The first and second stirring blades 48 and 49 are arranged alternately, and the first and second stirring blades 48 rotate in opposite directions. When the two sets of stirring blades rotate in opposite directions, the material in the mixing drum will be subjected to shear forces from different directions. This helps to break up the agglomeration structure in the additives, promote the uniform dispersion of the additives, and ensure the uniformity of mixing. During the stirring of the processing additives in the mixing drum 2 by the first stirring blades 48 and 49, the dual-shaft motor 10 drives the pinion 9 to rotate. The pinion 9 rotates in a circle around the center of the large gear 8, so that the mixing drum 2 is moved by the rotating shaft 7. 3. The gear 8 rotates in a circular motion around its center, causing the materials in the upper and lower layers of the mixing cylinder 2 to convect. Combined with the stirring of the stirring blades, the two work together to create a more complex flow pattern, thereby enhancing the mixing effect and accelerating the mixing rate. Both the first stirring blade 48 and the second stirring blade 49 have perforations. The perforations can reduce the resistance encountered by the stirring blades during the stirring process and accelerate the stirring speed of the stirring blades. During the rotation of the scraper 47, the material on the inner wall of the mixing cylinder 2 can be scraped to prevent some sticky processing aids from adhering to the inner wall of the mixing cylinder 2 and causing uneven mixing.
[0020] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A mixing device for polyetheretherketone resin processing aids, comprising a base (1), characterized in that: The base (1) has a mixing cylinder (2) at its upper end, and a cylinder cover (3) is provided on the upper end of the mixing cylinder (2). A stirring assembly (4) is provided in the middle of the mixing cylinder (2). The stirring assembly (4) includes a connecting plate (41) provided on the upper end of the cylinder cover (3). A first bevel gear (42) is provided on the upper end of the connecting plate (41). A second bevel gear (43) is provided on one side of the first bevel gear (42). A third bevel gear (44) is provided at the lower end of the second bevel gear (43). A first rotating rod (45) is provided at the lower end of the third bevel gear (44). A second rotating rod (46) is provided at the lower end of the first bevel gear (42). The outer wall of the lower end of the first rotating rod (45) is provided with... There are two sets of scrapers (47) that are symmetrical to each other. The outer wall of the scraper (47) that is close to each other is provided with multiple sets of first stirring blades (48). The lower end of the second rotating rod (46) passes through the outer wall of the first rotating rod (45) and is provided with multiple sets of second stirring blades (49). The mixing cylinder (2) is provided with an installation assembly (7) on one side of the outer wall. The installation assembly (7) includes an installation plate (71) provided on one side of the outer wall of the mixing cylinder (2). A rotating shaft (73) is inserted into the upper end of the installation plate (71). A large gear (8) is provided at the end of the rotating shaft (73) away from the mixing cylinder (2). A small gear (9) is provided at the upper end of the large gear (8). A dual-shaft motor (10) is fixedly provided at the upper end of the cylinder cover (3).
2. The polyetheretherketone resin processing aid mixing device according to claim 1, characterized in that: The mixing cylinder (2) is fixedly provided with two sets of symmetrical first screws (5) at the upper end. The upper end of the first screw (5) moves through the cylinder cover (3) and the upper end of the first screw (5) is threaded with a first nut (6).
3. The polyetheretherketone resin processing aid mixing device according to claim 1, characterized in that: The upper end of the first bevel gear (42) is rotatably connected to the connecting plate (41). The second bevel gear (43) meshes with the first bevel gear (42) and the third bevel gear (44) respectively. The first rotating rod (45) is rotatably inserted into the middle of the cylinder cover (3). The second rotating rod (46) moves from top to bottom through the third bevel gear (44) and the first rotating rod (45) respectively. The output ends of the dual-shaft motor (10) are connected to the pinion (9) and the second bevel gear (43) respectively.
4. The polyetheretherketone resin processing aid mixing device according to claim 1, characterized in that: The scraper (47) and the inner wall of the mixing cylinder (2) are in contact, and the first stirring blade (48) and the second stirring blade (49) are both perforated with multiple sets of holes.
5. The polyetheretherketone resin processing aid mixing device according to claim 1, characterized in that: The lower end of the mixing cylinder (2) is connected to a discharge valve (11).
6. The polyetheretherketone resin processing aid mixing device according to claim 1, characterized in that: The mounting assembly (7) further includes a mounting groove (72) formed on the upper end of the mounting plate (71) and cooperating with the rotating shaft (73). The end of the rotating shaft (73) away from the large gear (8) is movably inserted into the mounting groove (72). A second screw (74) is threaded into the outer wall of the mounting plate (71). The front end of the second screw (74) moves through the mounting plate (71), the rotating shaft (73) and the mounting groove (72) in sequence. The rotating shaft (73) has a hole that cooperates with the second screw (74). A second nut (75) is threaded on the outer wall of the front end of the second screw (74). The end of the rotating shaft (73) away from the mixing cylinder (2) is rotatably connected to the middle of the outer wall of the large gear (8). The large gear (8) is fixedly connected to the upper end of the base (1).
7. The polyetheretherketone resin processing aid mixing device according to claim 1, characterized in that: The large gear (8) and the small gear (9) mesh with each other.