A feed additive processing vacuum emulsifier

Abstract

The utility model discloses a feed additive processing vacuum emulsifying machine of related technical field of feed additive processing, including first support and second support, first support is rotatedly connected with the material bucket through first hollow shaft, second support is rotatedly connected with material bucket through second hollow shaft, the top of material bucket is equipped with the top cover in a matched mode, the inside top of top cover is provided with transmission box body, the outside top position fixed mounting of top cover has the stirring motor, the main shaft of stirring motor is connected with stirring shaft three -phase, stirring shaft three are installed stirring driving gear in the position of approaching upper end, the side of stirring driving gear is equipped with transition gear no.

Description

Technical Field

[0001] This utility model belongs to the technical field of feed additive processing, specifically, it relates to a vacuum emulsifier for feed additive processing. Background Technology

[0002] A vacuum emulsifier refers to a machine that uses a high-shear emulsifier to quickly and evenly distribute one or more phases into another continuous phase under vacuum conditions. The powerful kinetic energy brought by the machine causes the material to undergo hundreds of thousands of hydraulic shearing, centrifugal extrusion, impact, and tearing actions per minute in the narrow gap between the stator and rotor, resulting in instantaneous and uniform dispersion and emulsification. After high-frequency circulation, a bubble-free, fine, and stable high-quality product is finally obtained. Application No. CN202322638332.X discloses a vacuum emulsifier for processing feed additives. Driven by a first hydraulic cylinder, the material cylinder rotates around the axial direction of a first hollow shaft and a second hollow shaft. The finished product inside the material cylinder is then gradually discharged to the outside through a discharge pipe. A stirring device can be activated to stir the finished product inside the material cylinder, preventing it from adhering to the inner wall of the cylinder and automatically cleaning the inner wall. While this method has some effectiveness, the rotation of the material cylinder by the first hydraulic cylinder around the axial direction of the first and second hollow shafts mainly relies on the cooperation of gears and racks. Gears 10, which are connected to the lifting mechanism 9, are fixedly mounted on the outer sides of both the first hollow shaft 3 and the second hollow shaft 4. The cooperation of the two sets of gears and racks is controlled by two sets of hydraulic cylinders. The working error of the two hydraulic cylinders will affect the synchronization of the lifting mechanism. Furthermore, the stirring device rotates in a single direction, resulting in relatively low shearing emulsification efficiency.

[0003] In view of this, this utility model is hereby proposed. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a vacuum emulsifier for processing feed additives. The basic concept of the technical solution adopted by this utility model to solve the above-mentioned technical problem is as follows: A vacuum emulsifier for processing feed additives includes a first support and a second support. The first support is rotatably connected to a material barrel via a first hollow shaft, and the second support is rotatably connected to the material barrel via a second hollow shaft. A top cover is fitted to the top of the material barrel. A transmission housing is installed on the inner top of the top cover, and a stirring motor is fixedly installed on the outer top of the top cover. The main shaft of the stirring motor is connected to a stirring shaft three. A stirring drive gear is installed near the upper end of the stirring shaft three. A transition gear one is meshed on the side of the stirring drive gear, and a transition gear two is coaxially installed on the transition gear. An output gear two is meshed on the side of the transition gear two, and a stirring shaft two is located at the center of the output gear two. A stirring shaft one is located on the side of the stirring shaft three away from the stirring shaft two. A stirring component one is correspondingly installed on both the stirring shaft one and the stirring shaft two, and a stirring component two is installed on the stirring shaft three. A gearbox is located on the outer side of the first support, and a rotating motor is installed on the outer side of the gearbox. The rotating motor is used to provide power support for the rotation of the material barrel.

[0005] As a further embodiment of this utility model: the main shaft of the rotating motor is connected to the rotating output shaft via a coupling, a rotating drive gear is mounted on the rotating output shaft, a rotating driven gear is meshed above the rotating drive gear, the rotating driven gear is mounted on the outside of the first hollow shaft, and the gearbox is used to protect the gear transmission assembly.

[0006] As a further embodiment of this utility model: a bearing is provided at the mating position between the first bracket and the first hollow shaft, a bearing is provided at the mating position between the second bracket and the second hollow shaft, the rotating drive gear and the rotating driven gear are cylindrical gears of matching specifications, and a sealing sleeve is provided at the mating position between the first hollow shaft and the gearbox wall.

[0007] As a further embodiment of this utility model: each of the stirring shaft one, the stirring shaft two, the stirring shaft three and the transmission housing is provided with a corresponding mating bearing seat, and the transition gear one and the transition gear two are connected by a transition shaft, with the transition gear one and the transition gear two located at opposite ends of the transition shaft.

[0008] As a further improvement of this utility model: a stable bearing support is provided at the middle position of the transition shaft, the bottom of the stable bearing support is fixed in the transmission box, and a transition transmission assembly consisting of the first transition gear, the second transition gear, and the transition shaft assembly is provided between the stirring drive gear and the first output gear to ensure effective power transmission.

[0009] As a further embodiment of this utility model: the stirring drive gear, the first transition gear, the second transition gear, the first output gear, and the second output gear are all bevel gears, and the first stirring shaft, the second stirring shaft, and the third stirring shaft rotate in opposite directions, thereby achieving a good shearing and mixing effect.

[0010] As a further improvement of this utility model, the first stirring component and the second stirring component are staggered to avoid interference during the rotation and stirring process.

[0011] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art.

[0012] The first bracket of this utility model is equipped with a rotating motor and a gearbox on its outer side. The hollow shaft is equipped with a mating bearing at the corresponding bracket position. By utilizing the rotation of the rotating motor and the gearbox, the material bucket is driven to rotate, which effectively improves the stability and safety of the material bucket rotation adjustment process.

[0013] The inner side of the top cover of this utility model is provided with a transmission box, and multiple sets of gear transmission components are provided inside the transmission box. The output end of the transmission box is provided with stirring shaft one, stirring shaft two, and stirring shaft three. Stirring shaft three is located in the middle position. The rotation direction of stirring shaft one and stirring shaft two located on both sides is opposite to the rotation direction of stirring shaft three. By rotating the stirring shafts in opposite directions, a stronger shearing force and mixing effect are generated.

[0014] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is the front view of the present invention; Figure 3 This is a schematic diagram of the interior of the transmission housing of this utility model.

[0016] In the diagram: 1. First support; 2. Second support; 3. First hollow shaft; 4. Second hollow shaft; 5. Material bucket; 6. Top cover; 7. Agitator motor; 8. Gearbox; 9. Rotary motor; 10. Rotary driven gear; 11. Rotary driving gear; 12. Rotary output shaft; 13. Transmission housing; 14. Agitator shaft one; 15. Agitator shaft two; 16. Agitator shaft three; 17. Agitator assembly one; 18. Agitator assembly two; 19. Agitator driving gear; 20. Transition gear one; 21. Transition gear two; 22. Output gear two; 23. Transition shaft; 24. Stabilizing bearing support; 25. Matching bearing seat; 26. Output gear one.

[0017] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0019] like Figures 1 to 3 As shown, a vacuum emulsifier for processing feed additives includes a first support 1 and a second support 2. The first support 1 is rotatably connected to a material tank 5 via a first hollow shaft 3, and the second support 2 is rotatably connected to the material tank 5 via a second hollow shaft 4. A top cover 6 is fitted on the top of the material tank 5. A transmission housing 13 is installed on the inner top of the top of the top cover 6, and a stirring motor 7 is fixedly installed on the outer top of the top of the top cover 6. The main shaft of the stirring motor 7 is connected to a stirring shaft 16. A stirring drive gear 19 is installed near the upper end of the stirring shaft 16, and a transition gear is meshed on the side of the stirring drive gear 19. First, a transition gear 21 is coaxially arranged with a transition gear 20. An output gear 22 is meshed on the side of the transition gear 21. A stirring shaft 25 is arranged at the center of the output gear 22. A stirring shaft 14 is arranged on the side of the stirring shaft 3 16 away from the stirring shaft 2 15. A stirring component 17 is arranged on both the stirring shaft 14 and the stirring shaft 2 15. A stirring component 28 is arranged on the stirring shaft 3 16. A gearbox 8 is arranged on the outside of the first bracket 1. A rotary motor 9 is installed on the outside of the gearbox 8. The rotary motor 9 provides power support for the rotation of the feeding bucket 5.

[0020] The main shaft of the rotating motor 9 is connected to the rotating output shaft 12 via a coupling. A rotating drive gear 11 is mounted on the rotating output shaft 12. A rotating driven gear 10 is meshed above the rotating drive gear 11. The rotating driven gear 10 is mounted on the outer side of the first hollow shaft 3. The gearbox 8 is used to protect the gear transmission assembly.

[0021] A bearing is provided at the mating position between the first bracket 1 and the first hollow shaft 3, and a bearing is provided at the mating position between the second bracket 2 and the second hollow shaft 4. The rotating drive gear and the rotating driven gear 10 are cylindrical gears of the same specification. A sealing sleeve is provided at the mating position between the first hollow shaft 3 and the wall of the gearbox 8.

[0022] Each of the stirring shaft 14, stirring shaft 25, and stirring shaft 316 is provided with a corresponding mating bearing seat 25 at the mating position with the transmission housing 13. The transition gear 120 and the transition gear 21 are connected by a transition shaft 23, with the transition gear 120 and the transition gear 21 located at the two ends of the transition shaft 23 respectively.

[0023] A stabilizing bearing support 24 is provided at the middle position of the transition shaft 23. The bottom of the stabilizing bearing support 24 is fixed inside the transmission housing 13. A transition transmission assembly consisting of a transition gear 20, a transition gear 21, and a transition shaft 23 is provided between the stirring drive gear 19 and the output gear 26 to ensure effective power transmission.

[0024] The stirring drive gear 19, transition gear one 20, transition gear two 21, output gear one 26, and output gear two 22 are all bevel gears. The stirring shaft one 14, stirring shaft two 15 and stirring shaft three 16 rotate in opposite directions, thereby achieving a good shearing and mixing effect.

[0025] The stirring assembly 17 and the stirring assembly 2 18 are staggered to avoid interference during the rotation and stirring process.

[0026] The working principle of this utility model is as follows: The stirring motor 7 operates, driving the stirring shaft 16 to rotate via the main shaft. The stirring main gear mounted on the upper part of the stirring shaft meshes with the transition gear 20, thereby driving the transition gear 20 to rotate. The transition gear 20 drives the transition shaft 23 to rotate. The transition gear 21 at the other end of the transition shaft 23 meshes with the output gear 22, thereby driving the stirring shaft 15 to rotate. Simultaneously, the other side of the stirring drive gear 19 drives the output gear 26 to rotate via the transition assembly, thus realizing the rotation of the stirring shaft 15. 14. Stirring shaft 2 15 and stirring shaft 3 16 rotate. The rotation direction of stirring shaft 1 14 and stirring shaft 2 15 is opposite to that of stirring shaft 3 16. The stirring components 1 17 and stirring components 2 18 set on stirring shaft 1 14, stirring shaft 2 15 and stirring shaft 3 16 are set in a staggered structure to avoid interference during stirring and rotation. A scraper is set at the outer end of stirring component 17. The stirring component at the lower end of stirring shaft 3 16 is adapted to the shape and specifications of the material bucket 5, so that the stirring device has a good stirring and mixing effect. The rotating motor 9 drives the rotating output shaft 12 to rotate, and the rotating drive gear 11 on the output shaft rotates synchronously, which in turn drives the rotating driven gear 10 meshing with it to rotate. Through the first hollow shaft 3, the material bucket 5 rotates relative to the first support 1 and the second support 2, which facilitates operation and adjustment and has good stability. Other components in the device adopt existing technology and will not be described in detail. The first bracket 1 of this utility model is equipped with a rotating motor 9 and a gearbox 8 on its outer side. The hollow shaft is equipped with a mating bearing at the corresponding bracket position. The rotating motor 9 and gearbox 8 are used to drive the material bucket 5 to rotate, which effectively improves the stability and safety of the rotation adjustment process of the material bucket 5. The inner side of the top cover 6 is equipped with a transmission box 13. The transmission box 13 is equipped with multiple sets of gear transmission components. The output end of the transmission box 13 is equipped with a stirring shaft 14, a stirring shaft 25, and a stirring shaft 36. The stirring shaft 36 is located in the middle position. The rotation direction of the stirring shaft 14 and the stirring shaft 25 on both sides is opposite to the rotation direction of the stirring shaft 36. The opposite rotation of the stirring shafts generates a stronger shearing force and mixing effect.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A vacuum emulsifier for processing feed additives, comprising a first support (1), an output gear (26), and a second support (2), characterized in that, The first bracket (1) is rotatably connected to the material bucket (5) via the first hollow shaft (3), and the second bracket (2) is rotatably connected to the material bucket (5) via the second hollow shaft (4). The top of the material bucket (5) is fitted with a top cover (6), and a transmission box (13) is provided on the inner top of the top of the top cover (6). A stirring motor (7) is fixedly installed on the outer top of the top of the top cover (6). The main shaft of the stirring motor (7) is connected to the stirring shaft three (16). A stirring drive gear (19) is installed near the upper end of the stirring shaft three (16). A transition gear one (20) is meshed on the side of the stirring drive gear (19). A transition gear 2 (21) is coaxially arranged with a first gear (20). An output gear 2 (22) is meshed on the side of the second transition gear (21). A stirring shaft 2 (15) is arranged at the center of the second output gear (22). A stirring shaft 1 (14) is arranged on the side of the third stirring shaft (16) away from the second stirring shaft (15). A stirring component 1 (17) is arranged on both the first stirring shaft (14) and the second stirring shaft (15). A stirring component 2 (18) is arranged on the third stirring shaft (16). A gearbox (8) is arranged on the outside of the first bracket (1). A rotating motor (9) is installed on the outside of the gearbox (8).

2. The vacuum emulsifier for processing feed additives according to claim 1, characterized in that, The main shaft of the rotating motor (9) is connected to the rotating output shaft (12) via a coupling. A rotating drive gear (11) is installed on the rotating output shaft (12). A rotating driven gear (10) is meshed above the rotating drive gear (11). The rotating driven gear (10) is installed on the outside of the first hollow shaft (3).

3. The vacuum emulsifier for processing feed additives according to claim 2, characterized in that, The first bracket (1) and the first hollow shaft (3) are provided with bearings at their mating positions, and the second bracket (2) and the second hollow shaft (4) are provided with bearings at their mating positions. The rotating drive gear (11) and the rotating driven gear (10) are cylindrical gears with matching specifications.

4. The vacuum emulsifier for processing feed additives according to claim 3, characterized in that, The stirring shaft one (14), the stirring shaft two (15), the stirring shaft three (16) and the transmission box (13) are all provided with corresponding mating bearing seats (25), and the transition gear one (20) and the transition gear two (21) are connected by a transition shaft (23).

5. A vacuum emulsifier for processing feed additives according to claim 4, characterized in that, A stabilizing bearing support (24) is provided at the middle position of the transition shaft (23). The bottom of the stabilizing bearing support (24) is fixed inside the transmission housing (13). A transition transmission assembly consisting of the first transition gear (20), the second transition gear (21), and the transition shaft (23) is provided between the stirring drive gear (19) and the first output gear (26).

6. A vacuum emulsifier for processing feed additives according to claim 5, characterized in that, The stirring drive gear (19), the first transition gear (20), the second transition gear (21), the first output gear (26), and the second output gear (22) are all bevel gears. The first stirring shaft (14), the second stirring shaft (15), and the third stirring shaft (16) rotate in opposite directions.

7. A vacuum emulsifier for processing feed additives according to claim 6, characterized in that, The first stirring component (17) and the second stirring component (18) are staggered.

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